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Article
Publication date: 1 July 2006

M.F. Ansari and D.N. Goswami

To explore compatibility of natural resin shellac with acrylic resin in order to make a more eco‐friendly coating composition and also to open a new avenue for consumption of…

Abstract

Purpose

To explore compatibility of natural resin shellac with acrylic resin in order to make a more eco‐friendly coating composition and also to open a new avenue for consumption of shellac.

Design/methodology/approach

Different compositions of paint were prepared by varying the contents of shellac and acrylic resin. Selection was made for the composition yielding the best combination of properties like water resistance, alkali resistance, washability, etc.

Findings

Modification of shellac with acrylic resin showed improved film performance. The modified product showed good adhesion, finish; the films were smooth, flexible and no flaking/detachment was observed from the surfaces. This resulted in from esterification linkages between shellac and acrylic resin.

Research limitations/implications

The concentration of shellac in the composition was limited to a certain extent. Increase in shellac content impairs the film performance of the composition, especially with regard to alkali resistance.

Practical implications

Shellac was found to be very compatible with acrylic resin at all concentrations, this may be adopted in developing other shellac‐acrylic based products.

Originality/value

The modification of shellac with acrylic resin has been done, for the first time, to open a new vista for the consumption of shellac in surface coating.

Details

Pigment & Resin Technology, vol. 35 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 April 2003

D.N. Goswami, P.C. Jha and K. Mahato

The melt‐viscosity of shellac at various temperatures, the solution viscosity of shellac and the solution viscosity of several shellac‐based varnishes were investigated using a…

Abstract

The melt‐viscosity of shellac at various temperatures, the solution viscosity of shellac and the solution viscosity of several shellac‐based varnishes were investigated using a cone and plate rheometer. The study revealed information regarding yield stress (minimum force required for initiating flow) and thixotropic properties of shellac and shellac‐based materials. Such information will be useful for developing shellac‐based moulded articles and shellac‐based varnish compositions.

Details

Pigment & Resin Technology, vol. 32 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 July 2009

Dipendra Nath Goswami, Niranjan Prasad, Bangali Baboo, Kaushal Kishore Kumar and Mohammad Fahim Ansari

The purpose of this paper is to find out a convenient chemical treatment for seedlac and shellac (semi‐refined and refined commercial forms of natural resin lac, respectively) for…

Abstract

Purpose

The purpose of this paper is to find out a convenient chemical treatment for seedlac and shellac (semi‐refined and refined commercial forms of natural resin lac, respectively) for preventing degradation during storage at room temperature condition.

Design/methodology/approach

Seedlac and shellac are treated with a dilute solution of an antioxidant before storage. This method has not been attempted before. The changes in the physico‐chemical properties of both untreated and treated resins are investigated periodically during storage.

Findings

Antioxidant delays the degradation of seedlac and shellac at least by six to eight months during the early period of storage. It is further observed that oxalic acid, used in the trade during conversion of seedlac into shellac by hot filtration for imparting gloss on shellac flakes for attracting buyers), causes rapid polymerisation of shellac resulting in zero value (100 percent decrease) of flow (fluidity) within 30 months of storage, whereas, shellac prepared without treatment of oxalic acid could be stored beyond that period without a significant deterioration in its qualities.

Research limitations/implications

Antioxidants are known to be scavengers of OH groups. Lac resin (shellac and seedlac) contains five hydroxyl groups and one carboxyl group. Thus, only one dilute concentration of antioxidant is used to avoid possible modification of seedlac and shellac.

Practical implications

Consumers of shellac are not aware of the ill effect of oxalic acid treatment being practiced by processors. The results obtained in the present study will help consumers to advise processors suitably before purchase and will be able to store shellac for a longer period if it is not treated with oxalic acid. The consumers may also use an antioxidant to delay degradation of seedlac/shellac.

Originality/value

The results obtained in this paper, regarding the effects of treatments of antioxidant and oxalic acid are not available in any previous publication. These are reported for the first time.

Details

Pigment & Resin Technology, vol. 38 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 March 2017

Mohammad Fahim Ansari and Gautam Sarkhel

The purpose of this study is to improve the coating properties of shellac–epoxidised novolac blends by treatment with melamine formaldehyde resin (MF) at ambient temperature for…

Abstract

Purpose

The purpose of this study is to improve the coating properties of shellac–epoxidised novolac blends by treatment with melamine formaldehyde resin (MF) at ambient temperature for its use as a coating material.

Design/methodology/approach

Epoxidised-novolac resin was synthesised by epoxidation of novolac resin with epichlorohydrin. Novolac resin was synthesised by reaction of phenol with formaldehyde in acidic medium. Shellac was blended with the epoxidised-novolac resin in solution in varying ratios and treated the blends with MF resin in fixed ratio. Coating properties of the treated compositions were studied using a standard procedure. The compositions were characterised with Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and scanning electron microscopic (SEM) spectroscopy.

Findings

Treatment of shellac–epoxidised-novolac blends with MF resin improved water and alkali resistance of the blends, besides enhancing gloss. Gloss in all the blends was uniformly increased on treatment with MF resin. Water resistance of the blends tremendously improved after treatment with MF resin. Contact angle of the blends against water increased while decreased against ethylene glycol and dioxane. The compositions were more resistant to polar solvent than non-polar ones, suggesting that the compositions shifted to hydrophobic (lipophilic) nature on treatment with the MF resin.

Research limitations/implications

A specified concentration of MF resin was used in the study. Different concentrations of the MF resin can also be tried for treatment of shellac–epoxidised-novolac blends to see the effect of the resin on the blends.

Practical implications

Treatment of shellac–epoxidised-novolac blend with MF resin improved the coating properties of the blends. The formulation SeNB-64 is the best with high gloss, good impact, scratch hardness and water resistance, and hence can be used as coating material for metal surfaces.

Originality/value

Blending of shellac with epoxidised-novolac resin and treatment of the blends with the MF resin was done for the first time. The formulation SeNB-64 can be used as coating material for metal surfaces.

Details

Pigment & Resin Technology, vol. 46 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 February 1988

D.N. Goswami and Shravan Kumar

The curing of shellac with epoxy resin by fusion was studied in detail by Tripathi et al. An improvement in the film properties was noticed for the varnishes prepared from the…

Abstract

The curing of shellac with epoxy resin by fusion was studied in detail by Tripathi et al. An improvement in the film properties was noticed for the varnishes prepared from the cured products of 70 parts of shellac with 30 parts of epoxy resin. Similar study was made on the modification of shellac with phenolic resin by Kumar and Sankaranarayanan and Kumar. The films obtained from the modified varnishes showed improved heat and water resistance.

Details

Pigment & Resin Technology, vol. 17 no. 2
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 30 August 2013

Mohammad Fahim Ansari, Gautam Sarkhel, Dipendra Nath Goswami and Bangali Baboo

The purpose of this paper is to improve the properties of shellac by blending with novolac and to study the thermal behaviour of the blends with an ultimate aim to use as surface…

Abstract

Purpose

The purpose of this paper is to improve the properties of shellac by blending with novolac and to study the thermal behaviour of the blends with an ultimate aim to use as surface coating material.

Design/methodology/approach

Novolac was synthesized by reaction of phenol with formaldehyde in a molar ratio of 1:0.8, in acidic condition. Blending of shellac with novolac was done in solution and films of the blends, prepared on glass slides and tin panels, were baked at 150°C for 15 minutes. Properties of the films were studied as per standard procedures.

Findings

Films of shellac‐novolac blends showed improvement in gloss and impact resistance compared to those of shellac alone. Gloss of blends increased with the increase in concentration of novolac and further increased on baking the films. Scratch hardness of shellac decreased on blending with novolac. Baked films of the blends showed resistance to heat and water. Films of shellac‐novolac blends were found to be more resistant to polar solvents compared to non‐polar solvents.

Research limitations/implications

Shellac, prepared from kusmi seedlac, was used in the study. Besides shellac, dewaxed decolorized lac (DDL), dewaxed lac (DL) and bleached lac (BL) could also be used for study on blending with novolac.

Practical implications

Blending of shellac with novolac improved the film properties of shellac. The study suggests that the compositions can be utilised in developing formulations of coating material with improved properties for metal surfaces.

Originality/value

The formulations based on modification of shellac with novolac and study of the film properties utilising various instruments are novel. The formulations based on shellac and novolac can find applications in the field of surface coating with desired purposes.

Details

Pigment & Resin Technology, vol. 42 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 June 2013

Mohammad Fahim Ansari, Gautam Sarkhel, Dipendra Nath Goswami and Bangali Baboo

The purpose of this paper is to see the effect in the properties of shellac on blending with rosin (another natural resin) and study their changes during storage.

Abstract

Purpose

The purpose of this paper is to see the effect in the properties of shellac on blending with rosin (another natural resin) and study their changes during storage.

Design/methodology/approach

Blending of rosin was done at seedlac (semi‐pure lac) stage. Shellac was then prepared by bhatta (Indian country) process, in the form of button lac. Physico‐chemical properties of the blends were studied at regular time intervals following standard procedures.

Findings

Improvement in the physicochemical properties of shellac was noticed by blending with rosin to a great extent; less degradation in the properties of blends was observed with storage compared to those of parent shellac.

Research limitations/implications

Because rosin possesses very high fluidity and life under heat, exact value of flow and life under heat of rosin and its blends with shellac having high rosin content could not be determined.

Practical implications

The results give an idea to entrepreneurs, processors and industrialists of how much rosin is to be blended with shellac to bring improvements in its fluidity and life under heat for commercial exploitation, especially for inferior quality of shellac.

Originality/value

Systematic study has been done for the first time, as no quantitative data was available on the changes in the different properties of shellac which take place on blending with rosin.

Details

Pigment & Resin Technology, vol. 42 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 August 2014

Mohammad Fahim Ansari, Gautam Sarkhel, Dipendra Nath Goswami and Bangali Baboo

– The purpose of this paper is to improve the properties of shellac by blending with epoxidised novolac resin for its use as coating material for metal surfaces.

Abstract

Purpose

The purpose of this paper is to improve the properties of shellac by blending with epoxidised novolac resin for its use as coating material for metal surfaces.

Design/methodology/approach

Epoxidised-novolac resin was synthesised by epoxidation of novolac resin, which in turn was synthesised by reaction of phenol with formaldehyde. The epoxidised-novolac resin was blended with different weight ratios of shellac ranging 10-50 weight per cent with an interval of 10 weight per cent. Films of the blends were studied for different coating properties using standard procedure.

Findings

Significant improvement in coating properties of shellac such as gloss, scratch hardness and impact resistance was observed on blending with epoxidised novolac resin. Resistance towards water and alkali increased, while acid resistance decreased, with the increase in concentration of epoxidised novolac resin in the blends. Contact angle measurement revealed that blends showed more resistance towards polar solvent than non-polar ones.

Research limitations/implications

Epoxidised-novolac resin used in the study was synthesised of epoxy equivalent of 187. Epoxidised-novolac resin of different epoxy equivalent can also be synthesised and used for blending and studying the properties.

Practical implications

Blending of shellac with epoxidised-novolac resin improved the coating properties of shellac, which was further enhanced with the treatment of butylated melamine formaldehyde resin. The formulation can be used as coating material for metal surfaces.

Originality/value

Blending of shellac with epoxidised-novolac resin was done for the first time. The formulation can be utilised for developing coating material for metal surfaces.

Details

Pigment & Resin Technology, vol. 43 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 March 1991

D.N. Goswami and Shravan Kumar

Insulating varnishes are widely used for coating of armatures/coils of electric motors, transformers and also for finishing electrical components. Natural resin shellac finds…

Abstract

Insulating varnishes are widely used for coating of armatures/coils of electric motors, transformers and also for finishing electrical components. Natural resin shellac finds considerable use in the manufacture of insulating varnishes. Improved dielectric properties have been obtained for varnishes prepared from shellac modified with synthetic resins, drying oils etc. The present article provides information about the researchers so far carried out on both the air‐drying and baking type of insulating varnishes based on shellac.

Details

Pigment & Resin Technology, vol. 20 no. 3
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 1 December 1997

P.C. Sarkar and A.K. Shrivastava

Applies Fourier transform infrared spectroscopy (FTIR) to the study of lac resin, a complex natural resin of insect origin, and some of its derivatives. Compares the result…

Abstract

Applies Fourier transform infrared spectroscopy (FTIR) to the study of lac resin, a complex natural resin of insect origin, and some of its derivatives. Compares the result obtained by this method with those from earlier studies that used classical methods of chemical analysis (the so‐called wet methods). Finds that FTIR has several advantages over the classical methods but, as spectroscopic assignments are still only tentative because of the complex nature of the lac resin, the FTIR data requires supplementing by other instrumental techniques such as FT‐Raman spectroscopy and solid state nuclear magnetic resonance.

Details

Pigment & Resin Technology, vol. 26 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 167