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This paper aims to provide a review of four-dimensional (4D) printing using fused-deposition modeling (FDM). 4D printing is an emerging innovation in (three-dimensional) 3D printing that encompasses active materials in the printing process to create not only a 3D object but also a 3D object that can perform an active function. FDM is the most accessible form of 3D printing. By providing a review of 4D printing with FDM, this paper has the potential in educating the many FDM 3D printers in an additional capability with 4D printing.

This is a review paper. The approach was to search for and review peer-reviewed papers and works concerning 4D printing using FDM. With this discussion of the shape memory effect, shape memory polymers and FDM were also made.

4D printing has become a burgeoning area in addivitive manufacturing research with many papers being produced within the past 3-5 years. This is especially true for 4D printing using FDM. The key findings from this review show the materials and material composites used for 4D printing with FDM and the limitations with 4D printing with FDM.

Limitations to this paper are with the availability of papers for review. 4D printing is an emerging area of additive manufacturing research. While FDM is a predominant method of 3D printing, it is not a predominant method for 4D printing. This is because of the limitations of FDM, which can only print with thermoplastics. With the popularity of FDM and the emergence of 4D printing, however, this review paper will provide key resources for reference for users that may be interested in 4D printing and have access to a FDM printer.

Practically, FDM is the most popular method for 3D printing. Review of 4D printing using FDM will provide a necessary resource for FDM 3D printing users and researchers with a potential avenue for design, printing, training and actuation of active parts and mechanisms.

Continuing with the popularity of FDM among 3D printing methods, a review paper like this can provide an initial and simple step into 4D printing for researchers. From continued research, the potential to engage general audiences becomes more likely, especially a general audience that has FDM printers. An increase in 4D printing could potentially lead to more designs and applications of 4D printed devices in impactful fields, such as biomedical, aerospace and sustainable engineering. Overall, the change and inclusion of technology from 4D printing could have a potential social impact that encourages the design and manufacture of such devices and the treatment of said devices to the public.

There are other 4D printing review papers available, but this paper is the only one that focuses specifically on FDM. Other review papers provide brief commentary on the different processes of 4D printing including FDM. With the specialization of 4D printing using FDM, a more in-depth commentary results in this paper. This will provide many FDM 3D printing users with additional knowledge that can spur more creative research in 4D printing. Further, this paper can provide the impetus for the practical use of 4D printing in more general and educational settings.

The purpose of this paper is to study the influence of calcium sulfate whiskers (CSWs) on the thermodynamic properties and shape memory properties of epoxy/cyanate ester shape memory composites.

To improve the mechanical properties of shape memory cyanate ester (CE)/epoxy polymer (EP) resin, high performance CSWs were used to reinforce the thermo-induced shape memory CE/EP composites and the shape memory CSW/CE/EP composites were prepared by molding. The effect of CSW on the mechanical properties and shape memory behavior of shape memory CE/EP composites was investigated.

After CSW filled the shape memory CE/EP composites, the bending strength of the composites is greatly improved. When the content of CSW is 5 Wt.%, the bending strength of the composite is 107 MPa and the bending strength is increased by 29 per cent compared with bulk CE/EP resin. The glass transition temperature and storage modulus of the composites were improved in CE/EP resin curing system. However, when the content of CSW is more than 10 Wt.%, clusters are easily formed between whiskers and the voids between whiskers and matrix increase, which will lead to the decrease of mechanical properties of composites. The results of shape memory test show that the shape memory recovery time of the composites decreases with the decrease of CSW content at the same temperature. In addition, the shape recovery ratio of the composites decreased slightly with the increase of the number of thermo-induced shape memory cycles.

A simple way for fabricating thermo-activated SMP composites has been developed by using CSW.

The outcome of this study will help to fabricate the SMP composites with high mechanical properties and the shape memory CSW/CE/EP composites are expected to be used in space deployable structures.

This study aims to discuss the effect of carbon fiber on the electric-respone of shape memory epoxy property. Epoxy (EP) is a typical excellent thermosetting shape memory polymer (SMP). To enrich the shape memory epoxy (SMEP) responsive mode, the carbon fiber fabric-reinforced SMEP composites were prepared, and the mechanical properties and the electric- and light-responsive shape memory effect of the composites were investigated and confirmed.

The carbon fiber fabric/SMEP composites were prepared via a dipping method. The carbon fiber fabric was dipped into the waterborne epoxy emulsion and dried at room temperature and then post-cured in the oven at 120 °C for 2 h. The mechanical properties and the multi-responsive shape memory properties of the composites were tested and confirmed via tensile test instrument, DC electrical source and near-infrared (NIR) laser source control system.

The carbon fiber fabric/SMEP composites showed excellent electric- and light-responsive shape memory effect.

High performance and multi-responsive shape memory materials have always been the goal of the scientists. Carbon fiber fabric and SMEP both consist of a good reputation in the field of composites, and the combination of both would set a solid foundation for getting a high performance and multi-responsive shape memory effect materials, which will enrich the responsive mode and broaden the application of SMEP.

Multi-responsive SMEP composites were prepared from waterborne epoxy and carbon fiber fabric.

The purpose of this study is to improve the mechanical property and processing performance and reduce the cost of the polylacticacid/polybutyleneadipate-co-terephthalate(PLA/PBAT) composites, the calcium carbonate (CaCO₃) and compatibilizer styrene-maleicanhydride copolymer (SMA-2025) were added to the PLA/PBAT system, and the effect of CaCO₃ and SMA-2025 on the morphology, structure, mechanical property, thermal property, thermalstability and shape memory property of the CaCO₃/PLA/PBAT composites were studied and discussed.

The CaCO₃/PLA/PBAT shape memory composites were prepared via melt-blending and hot-pressing methods, and the effect of CaCO₃ and SMA-2025 on the property of the composites was investigated via scanning electron microscope, universal testing instrument, Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis and DMA, respectively.

The interface property, mechanical property, thermal stability, shape memory recovery ratios and recovery stresses, and processing performance of the CaCO₃/PLA/PBAT shape memory composites were significantly improved by adding of CaCO₃ and SMA-2025. Moreover, the CaCO₃/PLA/PBAT composites have good blowing film processing performance.

This study will provide a reference for the research, processing and application of the high-performance CaCO₃/PLA/PBAT shape memory composites.

This paper aims to study the effect of microcrystalline cellulose (MCC) on the mechanical property and shape memory property of water-borne epoxy (WEP).

In the present study, the MCC/WEP composites were successfully prepared by melt-blending, freeze-drying and hot-pressing. The mechanical property tests were performed using a tensile test instrument (Instron Corp, Norwood, Massachusetts, USA). dynamic mechanical analysis Q800 was performed to analyze the sample’s dynamic mechanics. The thermal–mechanical cycle tests performed on a thermal mechanical analysis (TMA) Q400 in dynamic TMA mode enabled to analysis of the shape memory properties of the MCC/WEP composites.

The results showed that the inclusion of 2 wt.% MCC led to significant improvements in tensile strength and modulus of the composites, with tensile strength increasing by 33.2% and modulus expanding by 65.0%. Although the inclusion of the MCC into WEP enhanced the shape memory property, the MCC/WEP composites still maintained good shape memory fixity and shape memory recovery ratio of more than 95.0%.

This study has a significant reference value for improving the mechanical properties of WEP and other water-borne shape memory polymers.

Epoxy (EP) and polye-caprolactone (PCL) are typical dual-shape memory polymer (DSMP). To get excellent triple-shape memory effect (TSME) polymer composites which are made from EP and PCL. Miscible PCL/EP blend composites have been investigated and compared to the TSMEs with electrospun PCL microfiber membranes/EP composites. Clay montmorillonite (MMT)-modified electrospun PCL microfiber membranes were prepared to improve the shape memory fixities of electrospun PCL microfiber membranes/EP composites.

The morphologies of electrospun PCL microfiber membranes and the cross section of PCL/EP composites were studied using a field emission scanning electron microscope (FE-SEM), and the existence of MMT was confirmed by a transmission electron microscope. Thermal mechanical properties were observed by a differential scanning calorimeter (DSC) and a dynamic thermomechanical analysis machine, and the TSMEs were also determined through dynamic mechanical analysis.

Results indicate that the TSMEs of electrospun PCL microfiber membranes/EP composites were excellent, whereas the TSMEs of PCL/EP blend composites were poor. The TSMEs of PCL electrospun microfiber membranes/EP composites significantly improved with the addition of the PCL electrospun microfiber modified with moderate MMT.

Adding a moderate content of MMT into the electrospun PCL fibers, could improve the TSME of the PCL fiber membranes/EP composites. This study was to create a simple and effective method that can be applied to improve the performance of other SMP.

A novel triple-shape memory composite were made from dual-shape memory EP and electrospun PCL fiber membranes.

A review on additive manufacturing (AM) of shape memory polymer composites (SMPCs) is put forward to highlight the progress made up to date, conduct a critical review and show the limitations and possible improvements in the different research areas within the different AM techniques. The purpose of this study is to identify academic and industrial opportunities.

This paper introduces the reader to three-dimensional (3 D) and four-dimensional printing of shape memory polymers (SMPs). Specifically, this review centres on manufacturing technologies based on material extrusion, photopolymerization, powder-based and lamination manufacturing processes. AM of SMPC was classified according to the nature of the filler material: particle dispersed, i.e. carbon, metallic and ceramic and long fibre reinforced materials, i.e. carbon fibres. This paper makes a distinction for multi-material printing with SMPs, as multi-functionality and exciting applications can be proposed through this method. Manufacturing strategies and technologies for SMPC are addressed in this review and opportunities in the research are highlighted.

This paper denotes the existing limitations in the current AM technologies and proposes several directions that will contribute to better use and improvements in the production of additive manufactured SMPC. With advances in AM technologies, gradient changes in material properties can open diverse applications of SMPC. Because of multi-material printing, co-manufacturing sensors to 3D printed smart structures can bring this technology a step closer to obtain full control of the shape memory effect and its characteristics. This paper discusses the novel developments in device and functional part design using SMPC, which should be aided with simple first stage design models followed by complex simulations for iterative and optimized design. A change in paradigm for designing complex structures is still to be made from engineers to exploit the full potential of additive manufactured SMPC structures.

Advances in AM have opened the gateway to the potential design and fabrication of functional parts with SMPs and their composites. There have been many publications and reviews conducted in this area; yet, many mainly focus on SMPs and reserve a small section to SMPC. This paper presents a comprehensive review directed solely on the AM of SMPC while highlighting the research opportunities.

The purpose of this paper is to provide a review of recent systematic and comprehensive advancement in electrospun polymer fiber and their composites with shape memory property.

The nanofiber manufacture technique is initially reviewed. Then, the influence of electrospinning parameters and actuation method has been discussed. Finally, the study concludes with a brief review of recent development in potential applications.

Shape memory polymer (SMP) nanofibers are a type of smart materials which can change shape under external stimuli (e.g. temperature, electricity, magnetism, solvent). In general, such SMP nanofibers could be easily fabricated by mature electrospinning technique. The nanofiber morphology is mainly affected by the electrospinning parameters, including applied voltage, tip-to-collector distance, viscosity of solution, humidity and molecular weight. For actuation method, most SMP nanofibers and their composites can change their shapes in response to heat, magnetic field or solvent, while few can be driven by electricity. Compared with the block SMPs, electrospun SMP nanofibers’ mat with porosity and low mechanical property have a wide potential application field including tissue engineering, drug delivery, filtration, catalysis.

This paper provides a detailed review of shape memory nanofibers: fabrication, actuation and potential application, in the near future.

This paper aims to exploit shape-memory polymers as self-healable materials. The underlying mechanism involved the thermal transitions as well as the enrichment of the healing reagents and the closure of the crack surfaces due to shape recovery. The multi-stimuli-triggered shape memory composite was capable of self-healing under not only direct thermal but also electrical stimulations.

The shape memory epoxy polymer composites comprising the AgNWs and poly (ε-caprolactone) were fabricated by dry transfer process. The morphologies of the composites were investigated by the optical microscope and scanning electron microscopy (SEM). The electrical conduction and the Joule heating effect were measured. Furthermore, the healing efficiency under the different stimuli was calculated, whose dependence on the compositions was also discussed.

The AgNWs network maintained most of the pathways for the electrons transportation after the dry transfer process, leading to a superior conduction and flexibility. Consequently, the composites could trigger the healing within several minutes, as applied with relatively low voltages. It was found that the composites having more the AgNWs content had better electrically triggered performance, while 50 per cent poly (ε-caprolactone) content endowed the materials with max healing efficiency under thermal or electrical stimuli.

The findings may greatly benefit the application of the intelligent polymers in the fields of the multifunctional flexible electronics.

Most studies have by far emphasized on the direct thermal triggered cases. Herein, a novel, flexible and conductive shape memory-based composite, which was capable of self-healing under the thermal or electrical stimulations, has been proposed.

This article aims to present a systematic and up-to-date account of carbon-based reinforcements, including carbon nanotube (CNT), carbon nanofibre (CNF), carbon black (CB), carbon fibre (CF) and grapheme, in shape-memory polymer (SMP) for electrical actuation.

Studies exploring carbon-based reinforcement in SMP composites for electrically conductive performance and Joule heating triggered shape recovery have been included, especially for the principle design, characterisation and shape recovery behaviour, making the article a comprehensive account of the systemic progress in SMP composite incorporating conductive carbon reinforcement.

SMPs are fascinating materials and have attracted great academic and industrial attention owing to their significant macroscopic shape deformation in the presence of an appropriate stimulus. The working mechanisms, the physico requirements and the theoretical origins of the different types of carbon-based reinforcement SMP composites have been discussed. Current research and development on the fabrication strategies of carbon-based reinforcement SMP composites have been summarised.

A systematic review is to evaluate carbon-based reinforcements in SMPs for electrical actuation and discuss recent developments and future applications.

Carbon-based reinforcements in SMPs can be used as smart deployable space structure in the broad field of aerospace technologies.

To reveal the research and development of utilising CNT, CNF, CB, CF and grapheme to achieve shape recovery of SMP composites through electrically resistive heating, which will significantly benefit the research and development of smart materials and systems.