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1 – 10 of over 2000Bian Tian, Huafeng Li, Ning Yang, Yulong Zhao, Pei Chen and Hanyue Liu
It is significant to know the real-time indexes about the turbulence flow of the ocean system, which has a deep influence on ocean productivity, distribution of the ocean…
Abstract
Purpose
It is significant to know the real-time indexes about the turbulence flow of the ocean system, which has a deep influence on ocean productivity, distribution of the ocean populations and transmission of the ocean energy, especially the measurement of turbulence flow velocity. So, it is particularly urgent to provide a high-sensitivity, low-cost and reliable fluid flow sensor for industry and consumer product application. This paper aims to design a micro fluid flow sensor with a cross beam membrane structure. The designed sensor can detect the fluid flow velocity and has a low kinetic energy dissipation rate.
Design/methodology/approach
In this paper, a micro fluid flow sensor with a cross beam membrane structure is designed to measure the ocean turbulence flow velocity. The design, simulation, fabrication and measurement of the designed sensor are discussed. By testing the simply packaged sensor in the fluid flow and analyzing the experiments data, the results show that the designed sensor has favorable performance.
Findings
The paper describes the tests of the designed sensor, and the experimental results show that the designed sensor can measure the fluid flow velocity and has a sensitivity of 11.12 mV/V/(m/s)2 and a low kinetic energy dissipation rate in the range of 10-6-10-4 W/kg.
Originality/value
This paper provides a micro-electro-mechanical systems fluid flow sensor used to measure ocean turbulence flow velocity.
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Keywords
Michele Chiumenti, Xin Lin, Miguel Cervera, Wei Lei, Yuxiang Zheng and Weidong Huang
This paper aims to address the numerical simulation of additive manufacturing (AM) processes. The numerical results are compared with the experimental campaign carried out at…
Abstract
Purpose
This paper aims to address the numerical simulation of additive manufacturing (AM) processes. The numerical results are compared with the experimental campaign carried out at State Key Laboratory of Solidification Processing laboratories, where a laser solid forming machine, also referred to as laser engineered net shaping, is used to fabricate metal parts directly from computer-aided design models. Ti-6Al-4V metal powder is injected into the molten pool created by a focused, high-energy laser beam and a layer of added material is sinterized according to the laser scanning pattern specified by the user.
Design/methodology/approach
The numerical model adopts an apropos finite element (FE) activation technology, which reproduces the same scanning pattern set for the numerical control system of the AM machine. This consists of a complex sequence of polylines, used to define the contour of the component, and hatches patterns to fill the inner section. The full sequence is given through the common layer interface format, a standard format for different manufacturing processes such as rapid prototyping, shape metal deposition or machining processes, among others. The result is a layer-by-layer metal deposition which can be used to build-up complex structures for components such as turbine blades, aircraft stiffeners, cooling systems or medical implants, among others.
Findings
Ad hoc FE framework for the numerical simulation of the AM process by metal deposition is introduced. Description of the calibration procedure adopted is presented.
Originality/value
The objectives of this paper are twofold: firstly, this work is intended to calibrate the software for the numerical simulation of the AM process, to achieve high accuracy. Secondly, the sensitivity of the numerical model to the process parameters and modeling data is analyzed.
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The purpose of developing smart (analog and digital) sensors for networked machine/process monitoring, and other tasks, is to make them as easy and trouble free to deploy, program…
Abstract
The purpose of developing smart (analog and digital) sensors for networked machine/process monitoring, and other tasks, is to make them as easy and trouble free to deploy, program and maintain, as plugging a keyboard, or mouse into a computer. The IEEE 1451 smart transducer interface standards describe a set of open, common, and network‐independent communication interfaces for smart transducers. (“Smartness” here means on‐board data storage/processing capability, interfaced/ integrated with the analog and/or digital sensor.) Several companies and individuals involved in networked control systems of machines, and the measurement and control industries are developing these new standards, in the USA sponsored by the IEEE Instrumentation and Measurement Society’s Technical Committee on Sensor Technology (TC‐9), and the US Department of Commerce NIST Manufacturing Engineering Laboratory.
Cuicui Du and Deren Kong
Three-axis accelerometers play a vital role in monitoring the vibrations in aircraft machinery, especially in variable flight temperature environments. The sensitivity of a…
Abstract
Purpose
Three-axis accelerometers play a vital role in monitoring the vibrations in aircraft machinery, especially in variable flight temperature environments. The sensitivity of a three-axis accelerometer under different temperature conditions needs to be calibrated before the flight test. Hence, the authors investigated the efficiency and sensitivity calibration of three-axis accelerometers under different conditions. This paper aims to propose the novel calibration algorithm for the three-axis accelerometers or the similar accelerometers.
Design/methodology/approach
The authors propose a hybrid genetic algorithm–particle swarm optimisation–back-propagation neural network (GA–PSO–BPNN) algorithm. This method has high global search ability, fast convergence speed and strong non-linear fitting capability; it follows the rules of natural selection and survival of the fittest. The authors describe the experimental setup for the calibration of the three-axis accelerometer using a three-comprehensive electrodynamic vibration test box, which provides different temperatures. Furthermore, to evaluate the performance of the hybrid GA–PSO–BPNN algorithm for sensitivity calibration, the authors performed a detailed comparative experimental analysis of the BPNN, GA–BPNN, PSO–BPNN and GA–PSO–BPNN algorithms under different temperatures (−55, 0 , 25 and 70 °C).
Findings
It has been showed that the prediction error of three-axis accelerometer under the hybrid GA–PSO–BPNN algorithm is the least (approximately ±0.1), which proved that the proposed GA–PSO–BPNN algorithm performed well on the sensitivity calibration of the three-axis accelerometer under different temperatures conditions.
Originality/value
The designed GA–PSO–BPNN algorithm with high global search ability, fast convergence speed and strong non-linear fitting capability has been proposed to decrease the sensitivity calibration error of three-axis accelerometer, and the hybrid algorithm could reach the global optimal solution rapidly and accurately.
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LiMin Zhu, HongGen Luo and Xu Zhang
The purpose of this paper is to present a unified approach to uncertainty and sensitivity analysis for camera calibration.
Abstract
Purpose
The purpose of this paper is to present a unified approach to uncertainty and sensitivity analysis for camera calibration.
Design/methodology/approach
The approach is based on the fact that camera calibration is a problem of parameter estimation and the parameters of interest are given by the optimal solution of a least‐squares problem.
Findings
A system of linear equations relating the errors of the extracted feature points to the errors of the estimated parameters is derived, and the expression of the covariance matrix of the estimated parameters is given. Also, a system of linear equations characterizing the influence of the uncalibrated parameters on the calibrated ones is presented. Simulation results show that the camera's position and orientation are less sensitive to the lens distortion than the offset of the image center.
Research limitations/implications
The models developed can be applied to optimize the layout of the calibration marks and design multiple‐stage calibration algorithm. The rationale can also find applications in image registration and robot calibration.
Originality/value
A generic approach is proposed to perform uncertainty and sensitivity analysis for camera calibration. By using the optimality condition for an unconstrained optimization problem, two mathematical models are developed in a unified framework.
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Tingwei Gu, Shengjun Yuan, Lin Gu, Xiaodong Sun, Yanping Zeng and Lu Wang
This paper aims to propose an effective dynamic calibration and compensation method to solve the problem that the statically calibrated force sensor would produce large dynamic…
Abstract
Purpose
This paper aims to propose an effective dynamic calibration and compensation method to solve the problem that the statically calibrated force sensor would produce large dynamic errors when measuring dynamic signals.
Design/methodology/approach
The dynamic characteristics of the force sensor are analyzed by modal analysis and negative step dynamic force calibration test, and the dynamic mathematical model of the force sensor is identified based on a generalized least squares method with a special whitening filter. Then, a compensation unit is constructed to compensate the dynamic characteristics of the force measurement system, and the compensation effect is verified based on the step and knock excitation signals.
Findings
The dynamic characteristics of the force sensor obtained by modal analysis and dynamic calibration test are consistent, and the time and frequency domain characteristics of the identified dynamic mathematical model agree well with the actual measurement results. After dynamic compensation, the dynamic characteristics of the force sensor in the frequency domain are obviously improved, and the effective operating frequency band is widened from 500 Hz to 1,560 Hz. In addition, in the time domain, the rise time of the step response signal is reduced from 0.29 ms to 0.17 ms, and the overshoot decreases from 26.6% to 9.8%.
Originality/value
An effective dynamic calibration and compensation method is proposed in this paper, which can be used to improve the dynamic performance of the strain-gauge-type force sensor and reduce the dynamic measurement error of the force measurement system.
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Istvan Keppler, Adrienn Bablena, Nihal D. Salman and Péter Kiss
Transportation of the measurement samples from their original place to the measurement site causes significant changes in their mechanical properties. The possibility of making in…
Abstract
Purpose
Transportation of the measurement samples from their original place to the measurement site causes significant changes in their mechanical properties. The possibility of making in situ measurements helps to create more precise discrete element models.
Design/methodology/approach
The possibility of using in situ modified vane shear test based measurement for the calibration of discrete element models is demonstrated in this work.
Findings
The advantage of employing the adjusted vane test is that the values of in situ measurements can be used for the calibration.
Originality/value
The procedure we present allows us to perform accurate discrete element calibration using data from on-site measurements that can be performed quickly and easily.
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Ahmed Joubair, Mohamed Slamani and Ilian A. Bonev
The purpose of this paper is to describe a calibration method developed to improve the absolute accuracy of a novel three degrees‐of‐freedom planar parallel robot. The robot is…
Abstract
Purpose
The purpose of this paper is to describe a calibration method developed to improve the absolute accuracy of a novel three degrees‐of‐freedom planar parallel robot. The robot is designed for the precise alignment of semiconductor wafers and, even though its complete workspace is slightly larger, the accuracy improvements are performed within a target workspace, in which the positions are on a disc of 170 mm in diameter and the orientations are in the range ±17°.
Design/methodology/approach
The calibration method makes use of a single optimization model, based on the direct kinematic calibration approach, while the experimental data are collected from two sources. The first source is a measurement arm from FARO Technologies, and the second is a Mitutoyo coordinate measurement machine (CMM). The two sets of calibration results are compared.
Findings
Simulation confirmed that the model proposed is not sensitive to measurement noise. An experimental validation on the CMM shows that the absolute accuracy inside the target workspace was improved by reducing the maximum position and orientation errors from 1.432 mm and 0.107°, respectively, to 0.044 mm and 0.009°.
Originality/value
This paper presents a calibration method which makes it possible to accurately identify the actual robot's base frame (base frame calibration), at the same time as identifying and compensating for geometric errors, actuator offsets, and even screw lead errors. The proposed calibration method is applied on a novel planar robot, and its absolute accuracy was found to improve to 0.044 mm.
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Yongxing Guo, Min Chen, Li Xiong, Xinglin Zhou and Cong Li
The purpose of this study is to present the state of the art for fiber Bragg grating (FBG) acceleration sensing technologies from two aspects: the principle of the measurement…
Abstract
Purpose
The purpose of this study is to present the state of the art for fiber Bragg grating (FBG) acceleration sensing technologies from two aspects: the principle of the measurement dimension and the principle of the sensing configuration. Some commercial sensors have also been introduced and future work in this field has also been discussed. This paper could provide an important reference for the research community.
Design/methodology/approach
This review is to present the state of the art for FBG acceleration sensing technologies from two aspects: the principle of the measurement dimension (one-dimension and multi-dimension) and the principle of the sensing configuration (beam type, radial vibration type, axial vibration type and other composite structures).
Findings
The current research on developing FBG acceleration sensors is mainly focused on the sensing method, the construction and design of the elastic structure and the design of a new information detection method. This paper hypothesizes that in the future, the following research trends will be strengthened: common single-mode fiber grating of the low cost and high utilization rate; high sensitivity and strength special fiber grating; multi-core fiber grating for measuring single-parameter multi-dimensional information or multi-parameter information; demodulating equipment of low cost, small volume and high sampling frequency.
Originality/value
The principle of the measurement dimension and principle of the sensing configuration for FBG acceleration sensors have been introduced, which could provide an important reference for the research community.
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NOTWITHSTANDING the fact that there exists a considerable amount of literature published in various forms on the subject of brittle lacquers and their applications to a multitude…
Abstract
NOTWITHSTANDING the fact that there exists a considerable amount of literature published in various forms on the subject of brittle lacquers and their applications to a multitude of diverse problems a brief resume of some of the general principles involved would seem not to be out of place.