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Article
Publication date: 22 September 2020

Łukasz Muślewski, Michał Pająk, Klaudiusz Migawa and Bogdan Landowski

The main purpose of the expert system presented in the paper is to support proper decision-making to perform the operation of the complex and crucial technical system in a…

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Abstract

Purpose

The main purpose of the expert system presented in the paper is to support proper decision-making to perform the operation of the complex and crucial technical system in a rational way.

Design/methodology/approach

The proposed system was developed using the universal concepts of a semi-Markov process, quality space and a multi-objective analysis. The maintenance and operation processes of a machine were modelled in the form of a semi-Markov process, the quality space was used to exclude the operation and maintenance process of critical quality and finally, thanks to implementation of a multi-objective analysis, the assessment system was build.

Findings

By generating each flow of the process, the expert system supports optimization of a technical system operation to choose the best maintenance strategy. Application of the expert system created based on a real industrial system is presented at the end of the paper.

Research limitations/implications

The limitations of the proposed approach can be found in the parts of simulation and assessment. As the number of states to be taken into consideration increases, the time of calculation gets longer as well. As regards the assessment, ranges of the criteria argument have to be determined. Unfortunately, in some industrial systems, they are difficult to define or they are infinite and should be artificially limited.

Practical implications

The system provides three most important benefits as compared to other solutions. The first benefit is the system ability to make a choice of the best strategy from the perspective of the accepted criteria. The second advantage is the ability to choose the best operation and maintenance strategy from the point of view of a decision-maker. And the third is that the decision-maker can be completely sure that the chosen way of operation is not of critical quality.

Originality/value

The novelty of the proposed solution involves the system approach to the expert system design, thanks to the described procedure which is flexible and can be easily implemented in different technical systems which have a crucial impact on reliability and safety of their operation. It is the unique combination of probability-based simulation, multi-dimensional quality considerations and multi-objective analysis.

Details

Journal of Quality in Maintenance Engineering, vol. 28 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 30 January 2019

Faqun Qi and Binghai Zhou

The purpose of this paper is to develop novel preventive maintenance (PM) modeling methods for a cold standby system subject to two types of failures: random failure and…

Abstract

Purpose

The purpose of this paper is to develop novel preventive maintenance (PM) modeling methods for a cold standby system subject to two types of failures: random failure and deterioration failure.

Design/methodology/approach

The system consists of two components and a single repair shop, assuming that the repair shop can only service for one component at a time. Based on semi-Markov theory, transition probabilities between all possible system states are discussed. With the transition probabilities, Markov renewal equations are established at regenerative points. By solving the Markov regenerative equations, the mean time from the initial state to system failure (MTSF) and the steady state availability (SSA) are formulated as two reliability measures for different reliability requirements of systems. The optimal PM policies are obtained when MTSF and SSA are maximized.

Findings

The result of simulation experiments verifies that the derived maintenance models are effective. Sensitivity analysis revealed the significant influencing factors for optimal PM policy for cold standby systems when different system reliability indexes (i.e. MTSF and SSA) are considered. Furthermore, the results show that the repair for random failure has a tremendous impact on prolonging the MTSF of cold standby system and PM plays a greater role in promoting the system availability of a cold standby system than it does in prolonging the MTSF of system.

Practical implications

In practical situations, system not only suffers normal deterioration caused by internal factors, but also undergoes random failures influenced by random shocks. Therefore, multiple failure types are needed to be considered in maintenance modeling. The result of the sensitivity analysis has an instructional role in making maintenance decisions by different system reliability indexes (i.e. MTSF and SSA).

Originality/value

This paper presents novel PM modeling methods for a cold standby system subject to two types of failures: random failure and deterioration failure. The sensitivity analysis identifies the significant influencing factors for optimal maintenance policy by different system reliability indexes which are useful for the managers for further decision making.

Details

Journal of Quality in Maintenance Engineering, vol. 25 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 December 1998

Junji Koyanagi and Hajime Kawai

This paper considers a maintenance problem for a queueing system. The arrival rate decreases as the server state becomes worse. The system can be recovered by maintenance, though…

Abstract

This paper considers a maintenance problem for a queueing system. The arrival rate decreases as the server state becomes worse. The system can be recovered by maintenance, though the system is closed until the end of maintenance. A semi‐Markov decision process is formulated to find the optimal policy that maximizes the total expected discounted income from customers.

Details

Journal of Quality in Maintenance Engineering, vol. 4 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 October 2020

Neama Temraz

The present paper analyzed a model consisting of one unit with a warm standby unit where the main unit has three states: up, degraded and down.

Abstract

Purpose

The present paper analyzed a model consisting of one unit with a warm standby unit where the main unit has three states: up, degraded and down.

Design/methodology/approach

The semi-Markov model under the regenerative method is used to construct the mathematical model for the system.

Findings

The effectiveness measures of the system are discussed such as availability, reliability, steady-state availability and mean time to system failure. The life and repair times of the system units are assumed to be discrete follow discrete Weibull distribution. Also, the parameters of the discrete Weibull distribution are assumed to be fuzzy with bell-shaped membership function. An application is introduced to show the results obtained for the system and the profit of the presented model.

Originality/value

Rarely papers in literature treated the topic of the discrete-time semi-Markov process using a regenerative point technique.

Article
Publication date: 1 October 2018

Mahesh Narayan Dhawalikar, V. Mariappan, P.K. Srividhya and Vishal Kurtikar

Degraded failures and sudden critical failures are quite prevalent in industries. Degradation processes commonly belong to Weibull family and critical failures are found to follow…

Abstract

Purpose

Degraded failures and sudden critical failures are quite prevalent in industries. Degradation processes commonly belong to Weibull family and critical failures are found to follow exponential distribution. Therefore, it becomes important to carry out reliability and availability analysis of such systems. From the reported literature, it is learnt that models are available for the situations where the degraded failures as well as critical failures follow exponential distribution. The purpose of this paper is to present models suitable for reliability and availability analysis of systems where the degradation process follows Weibull distribution and critical failures follow exponential distribution.

Design/methodology/approach

The research uses Semi-Markov modeling using the approach of method of stages which is suitable when the failure processes follow Weibull distribution. The paper considers various states of the system and uses state transition diagram to present the transition of the system among good state, degraded state and failed state. Method of stages is used to convert the semi-Markov model to Markov model. The number of stages calculated in Method of stages is usually not an integer value which needs to be round off. Method of stages thus suffers from the rounding off error. A unique approach is proposed to arrive at failure rates to reduce the error in method of stages. Periodic inspection and repairs of systems are commonly followed in industries to take care of system degradation. This paper presents models to carry out reliability and availability analysis of the systems including the case where degraded failures can be arrested by appropriate inspection and repair.

Findings

The proposed method for estimating the degraded failure rate can be used to reduce the error in method of stages. The models and the methodology are suitable for reliability and availability analysis of systems involving degradation which is very common in systems involving moving parts. These models are very suitable in accurately estimating the system reliability and availability which is very important in industry. The models conveniently cover the cases of degraded systems for which the model proposed by Hokstad and Frovig is not suitable.

Research limitations/implications

The models developed consider the systems where the repair phenomenon follows exponential and the failure mechanism follows Weibull with shape parameter greater than 1.

Practical implications

These models can be suitably used to deal with reliability and availability analysis of systems where the degradation process is non-exponential. Thus, the models can be practically used to meet the industrial requirement of accurately estimating the reliability and availability of degradable systems.

Originality/value

A unique approach is presented in this paper for estimating degraded failure rate in the method of stages which reduces the rounding error. The models presented for reliability and availability analyses can deal with degradable systems where the degradation process follows Weibull distribution, which is not possible with the model presented by Hokstad and Frovig.

Details

International Journal of Quality & Reliability Management, vol. 35 no. 9
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 15 May 2017

Puneet Pasricha, Dharmaraja Selvamuthu and Viswanathan Arunachalam

Credit ratings serve as an important input in several applications in risk management of the financial firms. The level of credit rating changes from time to time because of…

Abstract

Purpose

Credit ratings serve as an important input in several applications in risk management of the financial firms. The level of credit rating changes from time to time because of random credit risk and, thus, can be modeled by an appropriate stochastic process. Markov chain models have been widely used in the literature to generate credit migration matrices; however, emergent empirical evidences suggest that the Markov property is not appropriate for credit rating dynamics. The purpose of this article is to address the non-Markov behavior of the rating dynamics.

Design/methodology/approach

This paper proposes a model based on Markov regenerative process (MRGP) with subordinated semi-Markov process (SMP) to obtain the estimates of rating migration probability matrices and default probabilities. Numerical example is given to illustrate the applicability of the proposed model with the help of historical Standard & Poor’s (S&P) credit rating data.

Findings

The proposed model implies that rating of a firm in the future not only depends on its present rating, but also on its previous ratings. If a firm gets a rating lower than its previous ratings, there are higher chances of further downgrades, and the issue is called the rating momentum. The model also addresses the ageing problem of credit rating evolution.

Originality/value

The contribution of this paper is a more general approach to study the rating dynamics and overcome the issues of inappropriateness of Markov process applied in rating dynamics.

Details

The Journal of Risk Finance, vol. 18 no. 3
Type: Research Article
ISSN: 1526-5943

Keywords

Article
Publication date: 14 March 2016

M.N. Darghouth, Daoud Ait-Kadi and Anis Chelbi

The authors consider a system which is a part of a complex equipment (e.g. aircraft, automobile, medical equipment, production machine, etc.), and which consists of N independent…

Abstract

Purpose

The authors consider a system which is a part of a complex equipment (e.g. aircraft, automobile, medical equipment, production machine, etc.), and which consists of N independent series subsystems. The purpose of this paper is to determine simultaneously the system design (reliability) and its preventive maintenance (PM) replacements periodicity which minimize the total average cost per time unit over the equipment useful life, taking into account a minimum required reliability level between consecutive replacements.

Design/methodology/approach

The problem is tackled in the context of reliability-based design (RBD) considering at the same time the burn-in of components, the warranty commitment and the maintenance strategy to be adopted. A mathematical model is developed to express the total average cost per time unit to be minimized under a reliability constraint. The total average cost includes the cost of acquiring and assembling components, the burn-in of each component, preventive and corrective replacements performed during the warranty and post-warranty periods. A numerical procedure is proposed to solve the problem.

Findings

For any given set of input data including components reliability, their cost and the costs of their preventive and corrective replacements, the system design (reliability) and the periodicity of preventive replacement during the post-warranty period is obtained such as the system’s total average cost per time unit is minimized. The obtained results clearly indicate that a decrease in the number of PM actions to be performed during the post-warranty period increases the number of components to be added at each subsystem at the design stage.

Research limitations/implications

Given that the objective function (cost rate function) to be minimized is non-linear and involves several integer variables, it has not been possible to derive the optimal solution. A numerical procedure based on a heuristic approach has been proposed to solve the problem finding a nearly optimal solution for a given set of input data.

Practical implications

This paper offers to manufacturers a comprehensive approach to look for the most economical combination of the reliability level to be given to their products at the design stage, on one hand, and the PM policy to be adopted, on the other hand, given the offered warranty and service for the products and reliability requirements during the life cycle.

Originality/value

While the RBD problem has been largely treated, most of the published works have focussed on the development or the improvement of solving techniques used to find the optimal configuration. In this paper the authors provide a more comprehensive approach that considers simultaneously RBD, the burn-in and warranty periods, along with the maintenance policy to be adopted. The authors also consider the context of products whose component failures cannot be rectified through repair actions. They can only be fixed by replacement.

Details

Journal of Quality in Maintenance Engineering, vol. 22 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 9 January 2009

C. Chellappan and G. Vijayalakshmi

The aim of this study is to demonstrate that hybrid redundancy systems are superior to the conventional N‐modular redundancy (NMR) systems.

Abstract

Purpose

The aim of this study is to demonstrate that hybrid redundancy systems are superior to the conventional N‐modular redundancy (NMR) systems.

Design/methodology/approach

The hybrid redundancy system is a synthesis of the NMR system and the standby redundancy. Each module of the NMR has access to k cold spares (k<N) and a repair facility. A semi‐Markov model for the hybrid redundancy system is developed and transient analysis is performed.

Findings

Some dependability measures such as availability, reliability, mean time to failure and steady‐state availability are obtained.

Originality/value

This paper presents the transient analysis of the hybrid redundancy systems. The results obtained will be useful to reliability engineers and reliability practitioners.

Details

International Journal of Quality & Reliability Management, vol. 26 no. 1
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 18 October 2011

Ying Nan Yang and Mohan M. Kumaraswamy

This paper aims to present approaches towards improving some specific infrastructure maintenance principles, strategies, models and practices, based on a recent study of bridge…

Abstract

Purpose

This paper aims to present approaches towards improving some specific infrastructure maintenance principles, strategies, models and practices, based on a recent study of bridge management systems in Hong Kong. A specific goal is to develop better informed and more systematic approaches to condition assessment, deterioration forecasting, and maintenance decision making over the life‐cycle of the built asset.

Design/methodology/approach

Improved performance prediction and decision‐making approaches are developed and presented based on a research exercise to formulate a maintenance management framework for concrete bridge elements in Hong Kong. This includes for example, the presentation of decision‐making approaches for optimizing inspection intervals on bridge expansion joints.

Findings

The findings show that judicious integration is needed in incorporating valuable elements of, and lessons learned from, previous practice with proposed new strategies/ principles, models and practices for specific scenarios.

Practical implications

Based on the findings, practitioners' understandings can be deepened as regards the barriers to improving condition assessment, deterioration forecasting, and maintenance decision making over the life‐cycle of the built asset. Furthermore, the results also provide useful information for developing strategies and practices to improve currently used infrastructure management systems.

Originality/value

Major obstacles are overcome in developing better informed and more systematic approaches as above, and in extending current knowledge on condition assessment, performance prediction and decision‐making models by utilizing more pertinent data and addressing some barriers in practical implementation.

Article
Publication date: 9 March 2015

Christophe Letot, Pierre Dehombreux, Edouard Rivière-Lorphèvre, Guillaume Fleurquin and Arnaud Lesage

The purpose of this paper is to highlight the need for degradation data in order to improve the reliability and the mean residual life estimation of a specific item of equipment…

Abstract

Purpose

The purpose of this paper is to highlight the need for degradation data in order to improve the reliability and the mean residual life estimation of a specific item of equipment and to adapt the preventive maintenance tasks accordingly.

Design/methodology/approach

An initial reliability model which uses a degradation-based reliability model that is built from the collection of hitting times of a failure threshold. The proposed maintenance model is based on the cost/availability criterion. The estimation of both reliability and optimum time for preventive maintenance are updated with all new degradation data that are collected during operating time.

Findings

An improvement for the occurrences of maintenance tasks which minimizes the mean cost per unit of time and increases the availability.

Practical implications

Inspection tasks to measure the degradation level should be realized at least one time for each item of equipment at a specific time determined by the proposed methodology.

Originality/value

The introduction of a criterion which helps the maintainer to decide to postpone or not the preventive replacement time depending on the measured degradation level of a specific item of equipment.

Details

Journal of Quality in Maintenance Engineering, vol. 21 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

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