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Article
Publication date: 10 January 2023

Qunsheng Wang, Bin Zhu, Fubin Zhang, Xuesong Jiang and Jie Wang

While the normal wheel–rail contact model cannot be accurately used for light rail transit (LRT) wheel wear analysis with large wheelset lateral displacement and wheelset yaw…

70

Abstract

Purpose

While the normal wheel–rail contact model cannot be accurately used for light rail transit (LRT) wheel wear analysis with large wheelset lateral displacement and wheelset yaw angle, a modified semi-Hertzian contact model (MSHM) is proposed in the paper.

Design/methodology/approach

MSHM was first proposed to consider the wheelset motion with the lateral displacement and the yaw angle. Then, a dynamic model of an LRT was established and the influence of some key factors on wheel wear is analyzed. At last, after operating for a certain mileage, the predicted wheel wear is compared with the tested wheel wear.

Findings

Compared with the tested wheel wear, the predicted wheel wear shows a good agreement with the measured result, verifying the accuracy of MSHM.

Originality/value

Considering larger wheelset lateral displacement and yaw angle, MSHM can be used to calculate the wheel wear of the LRT with high accuracy.

Details

Industrial Lubrication and Tribology, vol. 75 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 September 2021

AiHua Zhu, AiHua Zhu, Chaochao Ma, Jianwei Yang, Xin Hou, Hongxiao Li and Peiwen Sun

Considering that a meet between high-speed trains can generate aerodynamic loads, this study aims to investigate the effect of high-speed train meet on wheel wear at different…

114

Abstract

Purpose

Considering that a meet between high-speed trains can generate aerodynamic loads, this study aims to investigate the effect of high-speed train meet on wheel wear at different speeds to provide a more accurate wheel wear model and a new idea for reducing wheel wear.

Design/methodology/approach

The train speed was set at 250, 300, 350 and 400 km/h separately, and a vehicle system dynamics model was constructed using the parameters of an actual high-speed train on a line. The aerodynamic forces arising from constant-speed train meet were then applied as additional excitation. Semi-Hertzian theory and Kalker’s simplified theory were used to solve the wheel/rail contact problems. The wheel wear was calculated using Archard wear model. The effect of train meet on wheel wear was analyzed for the whole train, different cars and different axles.

Findings

According to the results, all wheels show a wear increase in the case of one train meet, compared to the case of no train meet. At 250, 300, 350 and 400 km/h, the total wheel wear increases by 4.45%, 4.91%, 7.57% and 5.71%, respectively, over the entire operational period. The change in speed has a greater impact on wheel wear increase in the head and tail cars than in the middle car. Moreover, the average wear increase in front-axle wheels is 1.04–2.09 times that in rear-axle wheels on the same bogie.

Practical implications

The results will help to analyze wheel wear more accurately and provide theoretical guidance for wheel repair and maintenance from the perspective of high-speed train meet.

Originality/value

At present, there is a lot of focus on the impact of high-speed train meet on the dynamic performance of vehicles. However, little research is available on the influence of train meet on wheel wear. In this study, a vehicle dynamics model was constructed and the aerodynamic forces generated during high-speed train meet were applied as additional excitation. The effect of train meet on wheel wear was analyzed for the whole train, different cars and different axles. The proposed method can provide a more accurate basis for wear prediction and wheel repair.

Details

Industrial Lubrication and Tribology, vol. 73 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 30 November 2018

AiHua Zhu, Si Yang, Qiang Li, JianWei Yang, Xi Li and YiDong Xie

The purpose of this paper is to study the wear evolution of metro wheels under the conditions of different track sequences, track composition and vehicle load and then to predict…

281

Abstract

Purpose

The purpose of this paper is to study the wear evolution of metro wheels under the conditions of different track sequences, track composition and vehicle load and then to predict wheel wear and to guide its maintenance.

Methodology

By using the SIMPACK and MATLAB software, numerical simulation analysis of metro wheel wear is carried out based on Hertz theory, the FASTSIM algorithm and the Archard model. First of all, the vehicle dynamics model is established to calculate the motion relationship and external forces of wheel-rail in the SIMPACK software. Then, the normal force of wheel-rail is solved based on Hertz theory, and the tangential force of wheel-rail is calculated based on the FASTSIM algorithm through the MATLAB software. Next, in the MATLAB software, the wheel wear is calculated based on the Archard model, and a new wheel profile is obtained. Finally, the new wheel profile is re-input into the vehicle system dynamics model in the SIMPACK software to carry out cyclic calculation of wear.

Findings

The results show that the setting order of different curves has an obvious influence on wear when the proportion of the straight track and the curve is fixed. With the increase in running mileage, the severe wear zone is shifted from tread to flange root under the condition of the sequence-type track, but the wheel wear distribution is basically stable for the unit-type track, and their wear growth rates become closer. In the tracks with different straight-curved ratio, the more proportion the curved tracks occupy, the closer the severe wear zone is shifted to flange root. At the same time, an increase in weight of the vehicle load will aggravate the wheel wear, but it will not change the distribution of wheel wear. Compared with the measured data of one city B type metro in China, the numerical simulation results of wheel wear are nearly the same with the measured data.

Practical implications

These results will be helpful for metro tracks planning and can predict the trend of wheel wear, which has significant importance for the vehicle to do the repair operation. At the same time, the security risks of the vehicle are decreased economically and effectively.

Originality/value

At present, many scholars have studied the influence of metro tracks on wheel wear, but mainly focused on a straight line or a certain radius curve and neglected the influence of track sequence and track composition. This study is the first to examine the influence of track sequence on metro wheel wear by comparing the sequence-type track and unit-type track. The results show that the track sequence has a great influence on the wear distribution. At the same time, the influence of track composition on wheel wear is studied by comparing different straight-curve ratio tracks; therefore, wheel wear can be predicted integrally under different track conditions.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

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