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Article
Publication date: 7 March 2016

Pooneh Kardar

– The purpose of this work was to prepare a catalyst-free microcapsules as self-healing agent in an automotive clearcoat to improve the scratch resistance of coatings.

Abstract

Purpose

The purpose of this work was to prepare a catalyst-free microcapsules as self-healing agent in an automotive clearcoat to improve the scratch resistance of coatings.

Design/methodology/approach

In this research, microcapsule with isophorone diisocyanate (IDPI) core and polyurethane shell were prepared and used in self-healing coatings. Microcapsules synthesised were characterised by thermal gravimeter and infrared spectra. The microcapsules were dispersed in an acrylic-melamine clearcoat, and the scratch resistance was evaluated.

Findings

The triplex product and the formed polyurethane bonds were confirmed by thermal gravimeter and infrared spectra. In addition, smooth spherical particles with a diameter of 1.5 to 1.7 micronmeters were observed by a scanning electron microscope. The microcapsules dispersed in an acrylic-melamine clearcoat increased the scratch resistance of coatings. Also, the self-healing feature of those coatings was proved.

Research limitations/implications

The size of microcapsules can affect its dispersion in the clearcoat and consequently affect the properties of the cured films.

Practical implications

The self-healing coatings are interested for many industries such as building and automotive industries. The reported data can be used by the formulators working in the R & D departments.

Social implications

Self-healing systems are considered as one of the smart coatings. Therefore, the developing of its knowledge can help to extend its usage to different applications.

Originality/value

The application of microcapsules in the coating as healing agents is a great challenge, which has been hardly investigated so far. In the current research, the effect of polyurethane-IDPI microcapsules in an automotive clearcoat as a self-healing coating was investigated.

Details

Pigment & Resin Technology, vol. 45 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 December 2018

Elisa Calabrese, Pasquale Longo, Carlo Naddeo, Annaluisa Mariconda, Luigi Vertuccio, Marialuigia Raimondo and Liberata Guadagno

The purpose of this paper is to highlight the relevant role of the stereochemistry of two Ruthenium catalysts on the self-healing efficiency of aeronautical resins.

Abstract

Purpose

The purpose of this paper is to highlight the relevant role of the stereochemistry of two Ruthenium catalysts on the self-healing efficiency of aeronautical resins.

Design/methodology/approach

Here, a very detailed evaluation on the stereochemistry of two new ruthenium catalysts evidences the crucial role of the spatial orientation of phenyl groups in the N-heterocyclic carbene ligands in determining the temperature range within the curing cycles is feasible without deactivating the self-healing mechanisms (ring-opening metathesis polymerization reactions) inside the thermosetting resin. The exceptional activity and thermal stability of the HG2MesPhSyn catalyst, with the syn orientation of phenyl groups, highlight the relevant potentiality and the future perspectives of this complex for the activation of the self-healing function in aeronautical resins.

Findings

The HG2MesPhSyn complex, with the syn orientation of the phenyl groups, is able to activate metathesis reactions within the highly reactive environment of the epoxy thermosetting resins, cured up to 180°C, while the other stereoisomer, with the anti-orientation of the phenyl groups, does not preserve its catalytic activity in these conditions.

Originality/value

In this paper, a comparison between the self-healing functionality of two catalytic systems has been performed, using metathesis tests and FTIR spectroscopy. In the field of the design of catalytic systems for self-healing structural materials, a very relevant result has been found: a slight difference in the molecular stereochemistry plays a key role in the development of self-healing materials for aeronautical and aerospace applications.

Details

International Journal of Structural Integrity, vol. 9 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 8 August 2022

Evgenia Madia, Konstantinos Tserpes, Panagiota Polydoropoulou and Spyros Pantelakis

The purpose of this study is the investigation of self-healing materials containing encapsulated healing agents embedded in a polymer matrix with dispersed catalysts. In recent…

Abstract

Purpose

The purpose of this study is the investigation of self-healing materials containing encapsulated healing agents embedded in a polymer matrix with dispersed catalysts. In recent years, the high performance and design flexibility of composite materials have led to their widespread use in the aeronautics, space, automotive and marine fields. Simultaneously, as the need for advanced material properties has increased, many studies have been conducted on multifunctional materials, focusing on different fields of their desired capabilities.

Design/methodology/approach

A multiscale model was developed to simulate the effect of microcapsules on the mechanical behavior of the polymer matrix. Furthermore, the effects of microcapsule diameter and microcapsule concentration on the mechanical behavior of the composite were studied. Digimat and Ansys software were used to simulate the self-healing composites.

Findings

There is a trade-off between the efficiency of the microcapsules and the degradation of the properties of the composite material.

Originality/value

The generated model simulated an encapsulated healing agent in a polymeric matrix.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 9
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 6 April 2021

Raj Kumar Pittala, Satish Ben B., Syam Kumar Chokka and Niranjan Prasad

Microcapsule-embedded autonomic healing materials have the ability to repair microcracks when they come into contact with the crack by releasing the healing agent. The…

Abstract

Purpose

Microcapsule-embedded autonomic healing materials have the ability to repair microcracks when they come into contact with the crack by releasing the healing agent. The microcapsules with specific shape and thickness effect in releasing healing agent to the cracked surfaces. Thus, the purpose of this paper is to know the load bearing capacity of the self-healing microcapsules and the stresses developed in the material.

Design/methodology/approach

In the present study, self-healing microcapsule is modelled and integrated with the polymer matrix composite. The aim of the present study is to investigate failure criteria of Poly (methyl methacrylate) microcapsules by varying the shell thickness, capsule diameter and loading conditions. The strength of the capsule is evaluated by keeping the shell thickness as constant and varying the capsule diameter. Uniformly distributed pressure loads were applied on the capsule-reinforced polymer matrix composite to assess the failure strength of capsules and composite.

Findings

It is observed from the results that the load required to break the capsules is increasing with the increase in capsule diameter. The failure strength of microcapsule with 100 µm diameter and 5 µm thickness is observed as 255 MPa. For an applied load range of 40–160 N/mm2 on the capsules embedded composite, the maximum stress developed in the capsules is observed as 308 MPa.

Originality/value

Failure strengths of microcapsules and stresses developed in the microcapsule-reinforced polymer composites were evaluated.

Details

World Journal of Engineering, vol. 18 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 March 2013

G.C. Kordas, A.C. Balaskas, I.A. Kartsonakis and E.K. Efthimiadou

The purpose of this paper is to study the release of corrosion inhibitor from nanocontainers and to show that it can be released due to reaction with the substrate induced by…

Abstract

Purpose

The purpose of this paper is to study the release of corrosion inhibitor from nanocontainers and to show that it can be released due to reaction with the substrate induced by corrosion. This is called self‐healing of corrosion. Raman spectroscopy was used to show that reaction after scratching of the surface and corrosion of the substrate.

Design/methodology/approach

TiO2 nanocontainers loaded with 8‐hydroxyquinoline (8‐HQ) were placed onto a copper substrate and wetted with in 0.05 M NaCl solution. The Raman spectrum of the modified copper surface was attributed to the Cu(8‐Q)2 compound. The incorporation of loaded nanocontainers into epoxy coatings showed enhanced protection against corrosion. Artificial defects were formed on the coatings in order to evaluate the corrosion process and the possible self‐healing effect. The Raman spectra in the scratch tentatively assigned to Cu(8‐Q)2 compound. This result shows that the enhanced anti‐corrosive properties of the films with loaded nanocontainers can be attributed to the released inhibitor from the nanocontainer.

Findings

The authors found that the corrosion of copper substrate induces the release of hydroxyquinoline and formation of a chelate. This is the self‐healing phenomenon.

Practical implications

This can be employed for self‐healing in all structures, such as mechanical properties of bridges, etc.

Social implications

Damage occurs in all structures: the cost is immense – millions of dollars. Damage also occurs after an earthquake, accidents, etc. Self‐repairing is the key issue in modern science, therefore this article is of great importance.

Originality/value

The originality is that the authors showed, with Raman spectroscopy, that the chemicals in the nanocontainers in the coatings are released by the corrosion induced in the metal. This is the first spectroscopic proof of self‐healing.

Details

International Journal of Structural Integrity, vol. 4 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 10 March 2022

Na Tao

In this study, the focus was shifted from repairing durable goods to achieving healthier ecology, making durable goods more secure in turn. This study introduced preventive…

Abstract

Purpose

In this study, the focus was shifted from repairing durable goods to achieving healthier ecology, making durable goods more secure in turn. This study introduced preventive maintenance behavior to trace the ex-post control of “curling” back to the ex-post control of “self-healing.” This study tries to close the gap between the human repair of machines and their “self-curing.” Finally, the author makes the machines healthier.

Design/methodology/approach

The paper constructed a mathematical model of preventive maintenance behavior during a specific period for durable consumer goods. The author builds a simulation function of the two-stage preventative maintenance behavior relations. The study used simulations to analyze the influencing relationship and differences between three preventive maintenance behavior elements to basic warranty preventive maintenance (BWPM) behavior and extended warranty preventive maintenance (EWPM) behavior.

Findings

Both BWPM behavior and EWPM behavior were affected by the preventive maintenance (PM) behavioral components in different ways. The influence paths of the two warranty periods affected by PM behavior were also different.

Research limitations/implications

This study introduced PM behavior to trace the ex-post control of “curling” back to the ex-post control of “self-healing.” This study adopted the human–machine interaction mode to improve durable goods' self-healing ability during operation and enable a more effective and sustainable development.

Practical implications

This study’s conclusions may help manufacturers guide PM behavior in a way that achieves “self-healing” of the durable goods.

Originality/value

The author opened a “black box” of PM behaviors and analyzed their components. The internal structure relation of PM behavior is built and the closed-loop system of spatial structure is formed.

Details

Journal of Quality in Maintenance Engineering, vol. 29 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 3 December 2018

Massimo Viscardi, Maurizio Arena, Liberata Guadagno, Luigi Vertuccio and Giuseppina Barra

The purpose of this paper is to evaluate the applicative potentiality of functional/self-responsive materials in aeronautics. In particular, the study aims to experimentally…

Abstract

Purpose

The purpose of this paper is to evaluate the applicative potentiality of functional/self-responsive materials in aeronautics. In particular, the study aims to experimentally validate the enhancement of structural performances of carbon fibers samples in the presence of nanofillers, as multi-walled carbon nanontubes or microcapsules for the self-healing functionality.

Design/methodology/approach

The paper opted for a mechanical study. Experimental static and dynamic tests on “blank” and modified formulations were performed in order to estimate both strength and damping parameters. A cantilever beam test set-up has been proposed. As a parallel activity, a numerical FE approach has been introduced to assess the correct modeling of the system.

Findings

The paper provides practical and empirical insights about how self-responsive materials react to mechanical solicitations. It suggests that reinforcing a sample positively affects the samples properties since they, de facto, improve the global structural performance. This work highlights that the addition of carbon nanotubes strongly improves the mechanical properties with a simultaneous slight enhancement in the damping performance. Damping properties are, instead, strongly enhanced by the addition of self-healing components. A balanced combination of both fillers could be adopted to increase electrical conductivity and to improve global performance in damping and auto-repairing properties.

Practical implications

The paper includes implications for the use of lightweight composite materials in aeronautics.

Originality/value

This paper fulfills an identified need to study new lightweight self-responsive smart materials for aeronautical structural application.

Details

International Journal of Structural Integrity, vol. 9 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 28 July 2023

Anagi Balachandra, Roz-Ud-Din Nassar and Parviz Soroushian

This study aims to report the development and experimental evaluation of three innovative corrosion-resistant modified epoxy coatings, namely, nanocomposite/toughened, self-healing

Abstract

Purpose

This study aims to report the development and experimental evaluation of three innovative corrosion-resistant modified epoxy coatings, namely, nanocomposite/toughened, self-healing and hybrid epoxy coatings, for application on steel substrates.

Design/methodology/approach

The corrosion resistance of these coatings was evaluated in a highly corrosive environment of salt fog spray for 2,500 h of exposure. Electrochemical impedance spectroscopy (EIS) measurements in sustained exposure to NaCl in a saturated Ca(OH)2 solution, rust creepage measurements at the location of scribe formed in the coatings and adhesion strength test were used to assess the performance of the innovative coatings. Commercially available marine-grade protective epoxy coatings were used as the reference coatings.

Findings

The test results showed that the modified epoxy coatings exhibited excellent corrosion resistance when exposed to an aggressive environment for extended periods. The EIS measurements, rust creepage measurements, pull-off strength and visual appearance of the aged modified–epoxy–coated specimens confirmed the enhanced corrosion resistance of the modified epoxy coatings.

Originality/value

Among the three types of modified coatings, the hybrid epoxy coating stands out to be the best performer.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 June 2023

Hua Huang, Yaqiong Fan, Huiyang Huang and Runlan Guo

As an efficient self-healing intelligent material, the encapsulation-based self-healing resin mineral composite (SHC) has a broad application prospect.

Abstract

Purpose

As an efficient self-healing intelligent material, the encapsulation-based self-healing resin mineral composite (SHC) has a broad application prospect.

Design/methodology/approach

Aiming at the cracking performance of SHC, the dynamic load condition is employed to replace the traditional static load condition, the initial damage of the material is considered and the triggered cracking process and influencing factors of SHC are analyzed based on the extended finite element method (XFEM). In addition, the mechanism of matrix cracking and microcapsule triggered cracking process is explained from the microscopic point of view, and the cracking performance conditions of SHC are studied. On this basis, the response surface regression analysis method is used to obtain a second-order polynomial model of the microcapsule crack initiation stress, the interface bonding strength and the matching relationship between elastic modulus. Therefore, the model could be used to predict the cracking performance parameters of the microcapsule.

Findings

The interfacial bonding strength has an essential effect on the triggered cracking of the microcapsule. In order to ensure that the microcapsule can be triggered cracking normally, the design strength should meet the following relationship, that is crack initiation stress of microcapsule wall < crack initiation stress of matrix < interface bonding strength. Moreover, the matching relationship between elastic modulus has a significant influence on the triggered cracking of the microcapsule.

Originality/value

The results provide a theoretical basis for further oriented designing of the cracking performance of microcapsules.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 28 January 2014

Robert Bogue

– This paper aims to provide an introduction to smart materials, with an emphasis on their capabilities and applications.

3228

Abstract

Purpose

This paper aims to provide an introduction to smart materials, with an emphasis on their capabilities and applications.

Design/methodology/approach

Following an introduction, this paper first considers what smart materials are and what they can do. It then discusses existing and emerging applications of shape changing, self-actuating, self-healing, self-diagnostic and self-sensing materials.

Findings

Although difficult to define unambiguously, smart materials offer a range of unique characteristics and have been used in a multitude of products, ranging from household goods and novelty items to automotive components and medical devices. They are the topic of extensive research and all manner of new applications will emerge in the future, reflecting both technological developments and a growing awareness of their capabilities.

Originality/value

This paper provides an insight into the rapidly developing technology and applications of smart materials.

Details

Assembly Automation, vol. 34 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

11 – 20 of 605