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Article
Publication date: 26 August 2014

Hairen Wang, Minya Li, June Qu, Zhiyong Cao, Geng Chen and Yang Zhou

The purpose of this paper is to construct a self-assembled double layer of organosilane on the surface of stainless steel and to investigate its corrosion inhibitive capability…

Abstract

Purpose

The purpose of this paper is to construct a self-assembled double layer of organosilane on the surface of stainless steel and to investigate its corrosion inhibitive capability.

Design/methodology/approach

A monolayer of 3-glycidoxypropyltrimethoxysilane (GPTMS) was grafted onto an oxidized AISI 430SS (AISI 430 stainless steel) surface substrate from dry toluene solution. The hydrolysis of 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDS) molecules was used to anchor a second organic layer from mixed water-ethanol solution. The adsorption behavior and corrosion inhibition properties of the monolayer and also the bilayer were investigated by potentiodynamic polarization, scanning electron microscope (SEM), Fourier transformed infrared spectroscopy (FTIR) and contact angle measurements.

Findings

The GPTMS/PFDS bilayer was successfully deposited onto the oxidized AISI 430SS surface. The optimal assembling time for the filming of the first GPTMS monolayer is 6 hours. Suitable values of pH and temperature of the PFDS self-assembly solution were pivotal to the successful deposition of the second layer. Compared to the GPTMS monolayer, the GPTMS/PFDS bilayer exhibited a significant enhancement of the corrosion inhibition performance of AISI 430SS in NaCl solution.

Research limitations/implications

The contact angle value measured on the bilayer-modified surface was somewhat lower than the reported value of a complete fluorinated surface. However, further optimization of the assembling condition is needed to obtain more orderly and denser films.

Originality/value

This paper provides useful information regarding the preparation of an organosilane bilayer on the surface of stainless steel and its corrosion inhibition properties in NaCl solution. It illustrates potential application prospects of GPTMS/PFDS bilayers for surface treatment of stainless steel.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 10 May 2021

María V. Puc-Oxté and Máximo A. Pech-Canul

This paper aims to prepare highly hydrophobic films on aluminum AA3003 using myristic acid (MA) and evaluate its corrosion protection efficiency in a low-chloride solution.

Abstract

Purpose

This paper aims to prepare highly hydrophobic films on aluminum AA3003 using myristic acid (MA) and evaluate its corrosion protection efficiency in a low-chloride solution.

Design/methodology/approach

The aluminum surface was initially treated with boiling water to develop a porous nanostructure, and then surface modification was carried out in ethanolic solutions with different concentrations of MA. The surface morphology, wetting behavior and film composition were first characterized, and then, the corrosion behavior was evaluated with electrochemical techniques.

Findings

The best hydrophobicity and corrosion resistance were obtained with 50 mM of MA. For such concentration, a water contact angle of 140° and protective efficiency of 96% were achieved. A multilayer structure was revealed by scanning electron microscope and X-ray photoelectron spectroscopy.

Originality/value

The results of this work shed light on the anticorrosion performance of fatty acid self-assembled multilayers on the surface of Al–Mn alloys.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 February 2009

Xianhua Cheng

This paper's aim is to study the tribological properties of hyrid monolayer composited by γ‐mercapto‐propyl trimethoxysilane (MPTS) and γ‐methacryloxy propyltrimethoxysilane…

Abstract

Purpose

This paper's aim is to study the tribological properties of hyrid monolayer composited by γ‐mercapto‐propyl trimethoxysilane (MPTS) and γ‐methacryloxy propyltrimethoxysilane (MPTES), and estimated the action mechanism.

Design/methodology/approach

MPTS‐MPTES were self‐assembled on a hydroxylated silicon substrate to form a two‐dimensional hybrid monolayer. Atomic force microscope (AFM), X‐ray photoelectron spectrometry and contact angle measurement were used to characterize the MPTS‐MPTES hybrid self‐assembled monolayer (SAM). The macrofriction and wear behaviors of the film sliding against an AISI‐52100 steel ball were examined on a unidirectional friction and wear tester, and the worn surface morphologies were observed on an AFM.

Findings

The tribological results show that the friction coefficient of silicon substrate reduces from 0.86 to 0.18 after the formation of the MPTS‐MPTES hybrid SAM on its surface, and the thin film has a long wear life (2,620 sliding pass). It is demonstrated that the MPTS‐MPTES SAM exhibited good wear resistant property with a low friction coefficient, and the superior friction reduction and wear life were attributed to the low surface energy and the characteristics of the hybrid SAM.

Research limitations/implications

The film's tribological performance under dynamic load is not estimated.

Practical implications

A hybrid monolayer with superior tribological property was synthesized on a silicon substrate by self‐assembly process, and maybe it is the potential solution for micro‐electromechanical‐system lubrication.

Originality/value

This paper provides a study way of hybrid SAM on a silicon substrate as lubricating coating.

Details

Industrial Lubrication and Tribology, vol. 61 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 November 2013

Zhiyong Cao, Hairen Wang, Yan Jiang and June Qu

The self-assembled monolayers (SAMs) of inositol hexakisphosphoric (IP6) formed in NaCl solution at room temperature on the surface of Type 430 stainless steel (SS430) were…

Abstract

Purpose

The self-assembled monolayers (SAMs) of inositol hexakisphosphoric (IP6) formed in NaCl solution at room temperature on the surface of Type 430 stainless steel (SS430) were studied. The paper aims to discuss these issues.

Design/methodology/approach

The corrosion inhibition behavior of the SAMs was examined by electrochemical polarization curves, and surface characterizations were studied by X-ray photoelectron spectroscopy.

Findings

The results showed that the IP6 molecules were adsorbed successfully on the SS430 surface and demonstrated the capability of corrosion inhibition. A maximum IE value of 71.81 percent was achieved due to co-adsorption of water. The SS430 electrodes exposed to media containing 5×10−3 mol/L of IP6 exhibited the best anti-corrosive performance.

Originality/value

The present paper will report for the first time the adsorption and corrosion inhibition performances of IP6 SAMs on the SS430.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 8 March 2018

Maria Lykova, Iuliana Panchenko, Ulrich Künzelmann, Johanna Reif, Marion Geidel, M. Jürgen Wolf and Klaus-Dieter Lang

Cu/Cu diffusion bonding is characterised by high electrical and thermal conductivity, as well as the mechanical strength of the interconnects. But despite a number of advantages…

Abstract

Purpose

Cu/Cu diffusion bonding is characterised by high electrical and thermal conductivity, as well as the mechanical strength of the interconnects. But despite a number of advantages, Cu oxidises readily upon exposure to air. To break through the adsorbed oxide-layer high temperature and pressure, long bonding time and inert gas atmosphere are required during the bonding process. This paper aims to present the implementation of an organic self-assembled monolayer (SAM) as a temporary protective coating that inhibits Cu oxidation.

Design/methodology/approach

Information concerning elemental composition of the Cu surface has been yielded by X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared (FTIR) spectroscopy. Two types of substrates (electroplated and sputtered Cu) are prepared for thermocompression bonding in two different ways. In the first case, Cu is cleaned with dilute sulphuric acid to remove native copper oxide. In the second case, passivation with SAM followed the cleaning step with dilute sulphuric acid. Shear strength, fracture surface, microstructure of the received Cu/Cu interconnects are investigated after the bonding procedure.

Findings

The XPS method revealed that SAM can retard Cu from oxidation on air for at least 12 h. SAM passivation on the substrates with sputtered Cu appears to have better quality than on the electroplated ones. This derives from the results of the shear strength tests and scanning electron microscopy (SEM) imaging of Cu/Cu interconnects cross sections. SAM passivation improved the bonding quality of the interconnects with sputtered Cu in comparison to the cleaned samples without passivation.

Originality/value

The Cu/Cu bonding procedure was optimised by a novel preparation method using SAMs which enables storage and bonding of Si-dies with Cu microbumps at air conditions while remaining a good-quality interconnect. The passivation revealed to be advantageous for the smooth surfaces. SEM and shear strength tests showed improved bonding quality for the passivated bottom dies with sputtered Cu in comparison to the samples without SAM.

Details

Soldering & Surface Mount Technology, vol. 30 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 8 November 2019

Dinesh Ramkrushna Rotake, Anand D. Darji and Nitin S. Kale

This paper aims to propose a new microfluidic portable experimental platform for quick detection of heavy metal ions (HMIs) in picomolar range. The experimental setup uses a…

270

Abstract

Purpose

This paper aims to propose a new microfluidic portable experimental platform for quick detection of heavy metal ions (HMIs) in picomolar range. The experimental setup uses a microfabricated piezoresistive sensor (MPS) array of eight cantilevers with ion-selective self-assembled monolayer's (SAM).

Design/methodology/approach

Most of the components used in this experimental setup are battery operated and, hence, portable to perform the on-field experiments. HMIs (antigen) and thiol-based SAM (antibody) interaction start bending the microcantilever. This results in a change of resistance, which is directly proportional to the surface stress produced due to the mass of targeted HMIs. The authors have used Cysteamine and 4-Mercaptobenzoic acid as a thiol for creating SAM to test the sensitivity and identify the suitable thiol. Some of the cantilevers are blocked using acetyl chloride to use as a reference for error detection.

Findings

The portable experimental platform achieves very small detection time of 10-25 min with a lower limit of detection (LOD) 0.762 ng (6.05 pM) for SAM of Cysteamine and 4-Mercaptobenzoic acid to detect Mn2+ ions. This technique has excellent potential and capability to selectively detect Hg2+ ions as low as 2.43 pM/mL using SAM of Homocysteine (Hcys)-Pyridinedicarboxylic acid (PDCA).

Research limitations/implications

As microcantilever is very thin and fragile, it is challenging to apply a surface coating to have selective detection using Nanadispenser. Some of the cantilevers get broken during this process.

Originality/value

The excessive use and commercialization of NPs are quickly expanding their toxic impact on health and the environment. Also, LOD is limited to nanomolar range. The proposed method used the combination of thin-film, NPs, and MEMS-based technology to overcome the limitation of NPs-based technique and have picomolar range of HMIs detection.

Article
Publication date: 20 March 2009

Qun‐Jie Xu, Zong‐Yue Wan, Guo‐Ding Zhou, Ren‐He Yin and Wei‐Min Cao

The purpose of this paper is to investigate the self‐assembled monolayers (SAMs) of phytic acid on cupronickel B30 surface of anticorrosion and inhibiting mechanisms.

Abstract

Purpose

The purpose of this paper is to investigate the self‐assembled monolayers (SAMs) of phytic acid on cupronickel B30 surface of anticorrosion and inhibiting mechanisms.

Design/methodology/approach

Electrochemical and photocurrent response methods were performed to determine the effect of phytic acid SAMs on cupronickel B30.

Findings

The results indicated that phytic acid was liable to interact with B30 as a result of formation of complexes on B30 surface for anti‐rust and anti‐corrosion. The SAMs changed the structure of the electrochemical double layer and made the value of double layer capacitance decrease significantly. The B30 electrode showed p‐type photoresponse, which came from Cu2O layer on its surface. The photoresponse decreased greatly due to the SAMs of phytic acid as the corrosion resisting property was enhanced. This finding was in good agreement with the results obtained from EIS and polarization curves. Adsorption of phytic acid was found to follow the Langmuir adsorption isotherm and the adsorption mechanism was typical of chemisorption.

Originality/value

The SAMs of phytic acid on cupronickel B30 was gained for the first time. The photo‐electrochemical method was an in situ method, which was effective for characterizing optical and electronic properties of passive films.

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 March 2017

Qu Jun-e, Chen Geng, Wang Hai-ren and Cao Zhi-yong

The purpose of this paper is to investigate the effect of water content of assembly solution on the adsorption behavior and corrosion protection performance of…

Abstract

Purpose

The purpose of this paper is to investigate the effect of water content of assembly solution on the adsorption behavior and corrosion protection performance of 1–tetradecylphosphonic acid [TDPA, CH3(CH2)13P(O)(OH)2] films on aluminum alloy surface in NaCl solution.

Design/methodology/approach

Self-assembled monolayers (SAMs) of TDPA were prepared on the 2024 aluminum alloy surface in TDPA containing ethanol-water solutions with different water contents. The adsorption behavior of the SAMs on the alloy surface and their corrosion protection properties in a 3.5 per cent NaCl solution were characterized by potentiodynamic polarization scan, Fourier-transformed infrared spectroscopy (FTIR) and atomic force microscopy (AFM).

Findings

The FTIR results demonstrated that the TDPA molecules were successfully adsorbed on the 2024 aluminum alloy surface, and the density of the SAMs increased with the increasing water content in the assembly solution. The electrochemical studies and corrosion morphologies observed by AFM showed that the optimal condition is 2 h of assembling in solution B or solution C. The corrosion inhibition efficiency values follow the order solution B ≈ solution C > solution A at the first 2 h assembly and solution B > solution C > solution A while the assembly time exceeded 2 h. The dependence of corrosion inhibition performance of the SAM on the water content and on the assembly time is related to the balancing of competition between TDPA adsorption and dissolution of the alloy oxidation film.

Originality/value

It illustrates potential application prospects of TDPA for surface treatment of aluminum alloy. Via the comparison with our previous work, this paper provides useful information regarding the difference of corrosion inhibition properties of organic phosphonic acid for aluminum alloy between in neutral and in acid solution.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 February 2019

Fen Peng, Wensheng Liu, Yufeng Huang, Siwei Tang, Chaoping Liang and Yunzhu Ma

The purpose of this study is to develop a monolayer surface coating of stearic acid on Sn-Ag-Cu solder powder to limit oxidation.

Abstract

Purpose

The purpose of this study is to develop a monolayer surface coating of stearic acid on Sn-Ag-Cu solder powder to limit oxidation.

Design/methodology/approach

Stearic acid was adsorbed onto Sn-Ag-Cu solder powder through liquid-phase adsorption. The isotherm of adsorption was measured and then the microstructure of coated powder was characterized by scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy.

Findings

The adsorption isotherm of stearic acid on the powder was “H” type, which revealed the layer-by-layer adsorption on non-porous surface. When the concentration of solution was in the range of 0.001-0.006 mol/L, with an adsorption amount of 0.12 ± 0.1 mg/g, monolayer stearic acid covered the solder powder completely. Uniform and integrated self-assembled monolayer coating was formed through hydrogen bonds between the oxygen ions in surface lattice of Sn3.0Ag0.5Cu solder powder and the —O—H hydroxyl group of stearic acid. The maximum angle of stability of coated powder also reduced by 2.87° compared with that of non-coated powder. The increase rate of oxygen content of coated powder was much slower than that of non-coated powder when they were exposed to humid air.

Originality/value

As a result, oxidation of fine solder powder was effectively limited. Essentially, this method can also be applied to the coating of other types of solder powder and has reference significance to other coating by liquid-phase method.

Details

Soldering & Surface Mount Technology, vol. 31 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 5 December 2018

Lin Liu, Hongyu Su, Xue Li, Yanan Wang, Qiang Zhang and Jianhua Qian

This paper aims to evaluate the inhibitive effect and adsorption behavior of the 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A) on copper in 3 per cent NaCl solution.

Abstract

Purpose

This paper aims to evaluate the inhibitive effect and adsorption behavior of the 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A) on copper in 3 per cent NaCl solution.

Design/methodology/approach

A thiazole Schiff bases were synthesized, named, 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A), which was fabricated respectively on copper surface by the molecular self-assembled. Evaluation was carried out by electrochemical measurement and surface analysis techniques. Measurement of static friction coefficient scanning electron microscopy and Contact angle analysis were applied, and it is finally confirmed the existence of the adsorbed film. The inhibitive mechanism of A was evaluated by means of quantitative calculation and molecular dynamics simulation.

Findings

The electrochemical measurement indicated that the self-assembled molecular film can effectively inhibit the corrosion of copper sheet, when the concentration was 15 mmol⋅L−1 and the assembly time was 6 h, the corrosion inhibition effect was the best, reaching as high as 97.5 per cent. Scanning electron microscopy results showed that the Schiff base compound forms a protective film on the surface of the copper, which effectively blocks the transfer of corrosion particles to the metal substrate, thereby inhibiting the occurrence of corrosion. Adsorption behavior of A followed the Langmuir’s adsorption isotherm and attributed to mixed-type adsorption. The results of Quantitative calculation and molecular dynamics simulation showed that A was adsorbed on Cu (111) surface in parallel.

Research limitations/implications

In this study, the corrosion inhibition properties of Schiff base film were investigated by combining theory with experiment. Theoretical calculation is helpful to guide the synthesis of efficient and environmentally friendly corrosion inhibitors.

Practical implications

The damage caused by metal corrosion is great. The self-assembled Schiff base membrane synthesized in this paper is simple and compact, and the corrosion inhibition efficiency of copper in 3 per cent NaCl solution is 97.5 per cent.

Social implications

Inhibition of metal corrosion can better save energy and reduce economic losses.

Originality/value

The synthesized Schiff base was prepared on the copper surface by the molecular self-assembled. The Schiff base membrane has a good corrosion inhibition effect on copper in 3 per cent NaCl solution, and the corrosion inhibition efficiency is up to 97.5 per cent.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

1 – 10 of 118