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Article
Publication date: 7 June 2020

Yilu Gong, Tantan Shao and Lijun Chen

Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare…

Abstract

Purpose

Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare fluorine-containing soap-free acrylic emulsion, which sodium allyoxypropyl hydroxypropyl sulfonate (COPS-1) and anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were combined as polymerizable emulsifier, and undecylenic acid (UA) and dodecafluoroheptyl methacrylate(DFMA) were introduced as functional monomer.

Design/methodology/approach

The fluorinated polyacrylate emulsion was successfully prepared by semi-continuous seed emulsion polymerization, wherein the main monomers were methyl methacrylate (MMA) and butyl methacrylate (BA), and the initiator was potassium persulfate (KPS). Sodium alloxypropyl sulfonate (COPS-1) and an anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were compounded as a polymerizable emulsifier. Besides, undecylenic acid (UA) and dodecafluoroheptyl methacrylate (DFMA) were introduced as the functional monomers.

Findings

The optimum recipe of preparing the modified latex is as follows: the amount of emulsifier was 4%, the ratio of emulsifier (COPS-1: AOS) was 3: 1, and the content of initiator was 0.6%. In this case, the conversion rate of acrylic polymer emulsion was high and the polymerization stability was good. When the amount of monomer UA was 2% and the amount of DFMA was 4%, the overall performance of the emulsion was the best.

Originality/value

The fluorine-containing soap-free acrylic emulsion is prepared via semi-continuous seeded emulsion polymerisation, which sodium allyoxypropyl hydroxypropyl sulfonate (COPS-1) and anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were combined as polymerizable emulsifier, and undecylenic acid (UA) and dodecafluoroheptyl methacrylate (DFMA) were introduced as functional monomer. There are two main innovations. One is that the fluorine-containing soap-free acrylic emulsion is prepared successfully. The other is that the undecylenic acid is introduced as functional monomer.

Details

Pigment & Resin Technology, vol. 50 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2016

Yuanfeng Jia, Nana Ren, Huadong Yue, Jianru Deng and Yali Liu

The paper developed a novel gallic acid-based rust conversion emulsion (RCE) that is applied in the treatment of rusted steels. The purpose of this paper is to investigate the…

Abstract

Purpose

The paper developed a novel gallic acid-based rust conversion emulsion (RCE) that is applied in the treatment of rusted steels. The purpose of this paper is to investigate the methods for the synthesis of RCE and study the mechanism of rust conversion.

Design/methodology/approach

Conversion emulsion was prepared using styrene, acrylate and self-developed gallic acid (GA)-based rust converter (GRC) via seed emulsion polymerisation. The polymerisable GRC was synthesised by the ring-opening reaction of glycidyl methacrylate with natural GA. The effects of the GRC dosage and its feeding modes on the RCE synthesis were analysed. The corrosion resistance, surface morphology, composition and mechanism of rust conversion coatings were studied using electrochemical tests, scanning electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy (XPS), respectively.

Findings

The results showed that conversion coating on rusted steels treated with RCE, with various dosages of GRC (weight per cent), synthesised using seed emulsion polymerisation, exhibited the best adhesion and corrosion resistance. Raman spectroscopy revealed that RCE converted the original multiphase rust into stable crystalline phases of α-Fe2O3 and Fe3O4. According to XPS and energy dispersive X-ray analysis, the phenolic hydroxyl groups of RCE were proposed to chelate with Fe ions to form macromolecular ferrum compounds.

Research limitations/implications

The pre-rusted steels demonstrated a better corrosion resistance than rust-free steels after treatment with RCE.

Practical implications

The paper developed a novel GA-based RCE with high efficiency and environment-friendly method.

Originality/value

This work is expected to replace the conventional rust conversion paints and cause a significant impact on extending the service life of rusted steels.

Details

Pigment & Resin Technology, vol. 45 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 15 August 2022

Wanting Zhao and Lijun Chen

Self-crosslinked long fluorocarbon acrylate polymer latex has good hydrophobic and oleophobicity, weather resistance, aging resistance, stability and other excellent properties…

Abstract

Purpose

Self-crosslinked long fluorocarbon acrylate polymer latex has good hydrophobic and oleophobicity, weather resistance, aging resistance, stability and other excellent properties, which make the polymer be widely used in coatings, dyes, adhesives and other products. The purpose of this study is to prepare self-crosslinked long fluorocarbon acrylate polymer latex via semi-continuous seeded emulsion technology and carry out comparative study on two different cross-linked monomers.

Design/methodology/approach

Methyl methacrylate (MMA) and butyl acrylate (BA) were used as the main monomers, dodecafluoroheptyl methacrylate (DFMA) as the fluoromonomer, hydroxypropyl methacrylate (HPMA) and N-methylol acrylamide (NMA) as cross-linked monomers, and 1-allyloxy-3–(4-nonylphenol)-2-propanol polyoxyethylene (10) ether (ANPEO10) and 1-allyloxy-3–(4-nonylphenol)-2-propanol polyoxyethylene (10) ether ammonium sulfate (DNS-86) as compound emulsifiers via the semicontinuous-seeded emulsion polymerization.

Findings

The properties of the polymer emulsions, which are prepared with two different cross-linked monomers, are compared and discussed, and it is concluded that HPMA is more suitable for the preparation of self-crosslinked polymer emulsions. The formula of the polymer latex is ANPEO10: DNS-86 = 1:1, and the mass ratio of the monomers used in the polymer is MMA: BA: DFMA: HPMA = 14.40:14.40:0.60:0.60.

Practical implications

Self-crosslinked long fluorocarbon acrylate polymer latex can be used in many fields such as coatings, dyes, adhesives and other products.

Originality/value

The self-crosslinked long fluorocarbon acrylate polymer latex is prepared by mixing the nonionic emulsifier ANPEO10 and the anionic emulsifier DNS-86 when potassium persulfate is used as the thermal decomposition initiator and the semicontinuous-seeded emulsion technology is adopted and the comparative study on two different cross-linked monomer is carried out, which is not reported in the open literatures.

Article
Publication date: 24 May 2011

V.D. Athawale and R.V. Nimbalkar

The purpose of this paper is to develop a volatile organic component‐free water‐based binder with improved coating properties from urethane‐alkyd acrylate by emulsion

Abstract

Purpose

The purpose of this paper is to develop a volatile organic component‐free water‐based binder with improved coating properties from urethane‐alkyd acrylate by emulsion polymerisation.

Design/methodology/approach

Alkyd resin based on interesterification of sardine fish and linseed oil (50:50 w/w) was synthesised and reacted with isophorone diisocyanate to form urethane alkyd. The resultant urethane alkyd and acrylic monomers in different ratios were polymerised by emulsion polymerisation to form air‐drying water‐based binders and studied for physicochemical and other coating properties.

Findings

Urethane alkyd, co‐polymerised with acrylates by emulsion polymerisation process, can be used to prepare water‐based air‐drying binders with excellent coating and application performance. The increase in acrylate component in the system resulted in improvement of performance properties.

Research limitations/implications

In the present study, refined fish oil (FO) was obtained from sardine fish. Different FOs can be used to produce alkyd resin. Urethane alkyd and acrylic monomers in different ratios can be polymerised by emulsion polymerisation techniques.

Practical implications

The emulsion polymerisation is the most effective technique used to produce water‐based binders with excellent coating properties.

Originality/value

Water‐based binders can be widely used in exterior coatings and waterproofing of cement and roofs.

Details

Pigment & Resin Technology, vol. 40 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 November 2020

Tantan Shao, Xiaolong Chen and Lijun Chen

Silane cross-linkers have been used to strengthen the mechanical stabilities and friction resistance of plastic products. Therefore, the effect of silane cross-linkers on latex…

Abstract

Purpose

Silane cross-linkers have been used to strengthen the mechanical stabilities and friction resistance of plastic products. Therefore, the effect of silane cross-linkers on latex has been studied through preparing modified self-cross-linking long fluorocarbon polyacrylate latex. In this paper, nonionic surfactant alcohol ether glycoside (AEG1000) and anionic polymerizable surfactant 1-allyloxy-3-(4-nonylphenol)-2-propanol polyoxyethylene (10) ether ammonium sulfate (DNS-86) acted as mixed emulsifier and 3-(methacryloyloxy) propyltrimethoxysilane (KH-570) and bis (2-ethylhexyl) maleate (DOM) were used as functional monomers.

Design/methodology/approach

The modified acrylate polymer latex was synthesized through the semi-continuous seeded emulsion polymerization with methyl methacrylate (MMA), butyl acrylate (BA), dodecafluoroheptyl methacrylate (DFMA) and hydroxypropyl methacrylate (HPMA) as main monomers. Potassium persulfate (KPS) was applied to initiate polymerization reaction, nonionic surfactant AEG1000 and DNS-86 acted as emulsifier, KH-570 and DOM were used as functional monomers, respectively.

Findings

The optimum conditions of synthesizing the modified latex were the following. The mass ratio of monomers containing MMA, BA, DFMA, HPMA, KH-570 and DOM was 13.58:13.58:0.90:1.20:0.15:0.60, the usage of initiator KPS was 0.5% of the total weight of monomers and the amount of emulsifier was 7% of all monomers with AEG1000:DNS-86 = 1:1. The results indicated that the conversion of monomer was 99% and the coagulation was about 2.0%.

Originality/value

The resultant latex was modified silane cross-linker KH-570 and DOM, which positively affected the comprehensive properties of latex and its film. Apart from this, the novel mixed emulsifier was used to improve the size and distribution of latex particles and reduce environmental problems caused by the use of emulsifiers.

Details

Pigment & Resin Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 27 September 2021

Wanting Zhao, Tantan Shao, Xiaolong Chen, Shusen Cao and Lijun Chen

Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare…

Abstract

Purpose

Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare self-crosslinking fluorocarbon polyacrylate latexes containing different fluorocarbon chain lengths by semi-continuous seeded emulsion polymerization technology.

Design/methodology/approach

Methyl methacrylate (MMA), butyl acrylate (BA), hydroxypropyl methacrylate (HPMA) and fluorine-containing monomers were used as main monomers. The fluorine-containing monomers included hexafluorobutyl methacrylate (HFMA), dodecafluoroheptyl methacrylate (DFMA) and trifluorooctyl methacrylate (TFMA). Potassium persulfate (KPS) was used as thermal decomposition initiator, non-ionic surfactant alkyl alcohol polyoxyethylene (25) ether (DNS-2500) and anionic surfactant sodium dodecylbenzene sulfonate (SDBS) as mixed emulsifier.

Findings

Through optimizing the reaction conditions, the uniform and stable latex is gained. The polymer of structure was characterized by Fourier transform infrared spectroscopy (FTIR). Thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA) were tested on latex films. The particle size and distribution range of emulsion were tested with nano particle size analyzer. After comprehensively comparing the latexes and films prepared by HFMA, DFMA and TFMA, the performance of DFMA monomer modified is better.

Originality/value

The self-crosslinking acrylic emulsion is prepared via semi-continuous seeded emulsion polymerization, which methyl methacrylate (MMA), butyl acrylate (BA), hydroxypropyl methacrylate (HPMA) and fluorine-containing monomers were used as main monomers. The fluorine-containing monomers were composed of hexafluorobutyl methacrylate (HFMA), dodecafluoroheptyl methacrylate (DFMA) and trifluorooctyl methacrylate (TFMA). Potassium persulfate (KPS) was used as thermal decomposition initiator, non-ionic surfactant alkyl alcohol polyoxyethylene (25) ether (DNS-2500) and anionic surfactant sodium dodecylbenzene sulfonate (SDBS) as mixed emulsifier. There are two main innovations. One is that the self-crosslinking acrylic emulsion is prepared successfully. The other is that the effects of monomers containing different fluorocarbon chain lengths on polyacrylate, such as monomer conversion rate, coagulation rate, mechanical stability, chemical stability, emulsion particle size and storage stability, are studied in detail.

Details

Pigment & Resin Technology, vol. 51 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 13 May 2020

H. Abd El-Wahab, G.A. Meligi, M.G. Hassaan and L. Lin

The purpose of this study is to prepare, characterise and evaluate nano-emulsions of ter-polymers of various compositions as eco-friendly binders for flexographic ink industry.

Abstract

Purpose

The purpose of this study is to prepare, characterise and evaluate nano-emulsions of ter-polymers of various compositions as eco-friendly binders for flexographic ink industry.

Design/methodology/approach

Various nano-emulsions of ter-polymers were prepared based on Vinyl acetate, Vinyl Versatate, butyl acrylate, acrylic acid and acrylamide monomers by means of a conventional seeded emulsion polymerisation technique, using K2S2O8 as the initiator. The characterisation of the prepared emulsions was performed using Fourier transform infrared, thermo-gravimetric analysis, gel permeation chromatography and transmission electron microscopy. A selection of co-polymers and ter-polymers were formulated with pigments and additional ingredients, as water-based flexographic inks. The inks were characterised for their rheological properties, pH, degree of dispersion, water-resistance and colour density.

Findings

It was found that the low viscosity of the prepared polymers may reduce the film thickness of the flexographic inks and may also increase the spreading of the ink on the surface. As a result, stable modified poly acrylate-based latex with improved physico-mechanical properties was obtained. The prepared latexes showed improved properties such as enhanced thermal stability and better water resistance. The effect of the emulsifier type on the properties of the resulting emulsion latexes and their corresponding films were investigated. Also, as the hydrophobic monomer increases, so does the colour density and increasing the binder ratio enhances the gloss values. The improving in gloss values were obtained and provide excellent adhesion properties for both the pigment particles and the base paper.

Research limitations/implications

The study focusses on the preparation of new water-based ter-polymer nano-particles and their use as eco-friendly binders for flexographic ink industry. Ink formulations based on other different type emulsion polymers could also be studied to assess the applicability of the ink formulation system found for other binders.

Practical implications

The ink formulations developed could find use in industrial-scale printing.

Originality/value

Eco-friendly environment and low-cost ink formulations for printing on paper substrates are novel.

Details

Pigment & Resin Technology, vol. 49 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 8 April 2019

Yilu Gong, Tantan Shao, Xiuming Wang, Xin Zhang, Zhijuan Sun and Lijun Chen

Fluorine and silicon materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose this study was to…

Abstract

Purpose

Fluorine and silicon materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose this study was to prepare vinyl acetate (VAc)-vinyl ester of neodecanoic acid (VeoVa 10) copolymer latex modified with fluorine and silicone monomer, which is emulsified with the novel surfactants of disodium laureth sulfosuccinate (MES) and octylphenol polyoxyethylene ether (OP-10).

Design/methodology/approach

A series of modified latices containing fluorine-silicon have been prepared by semi-continuous seeded emulsion polymerisation of mixed monomers of VAc, VeoVa10, hexafluorobutylmethacrylate (HFMA) and vinyltriethoxysilane (VTES) and emulsified by novel surfactants of MES and OP-10.

Findings

The optimum conditions for preparing the modified latex is as follows: the amount of the surfactant was 4.0 Wt.% and the mass ratio of the anionic and nonionic surfactant was 3:1; the dosage of initiator was 0.4 Wt.% and the mass ratio of the main monomer was 3:1; and the amounts of VTES and HFMA were 2.0 and 6.0 Wt.%, respectively. In comparison with the conventional latex, the hydrophobicity of latex film was improved further.

Originality/value

The modified p (VAC-VeoVa) latex is prepared via semi-continuous seeded emulsion polymerisation, which is emulsified with the novel mixed surfactants of MES and OP-10. There are two main innovations. One is that the novel p (VAC-VeoVa) latex containing fluorine-silicon is prepared successfully. The other is that the emulsifier is composed of the novel mixed surfactants of MES and OP-10.

Article
Publication date: 8 May 2018

Lijun Chen, Xin Zhang, Cuifeng Zhang, Zhongbin Bao and Tingting Xu

Motivated by the globally increasing concern over environmental protection, the interest of a large part of the scientific community focuses on the development of green…

Abstract

Purpose

Motivated by the globally increasing concern over environmental protection, the interest of a large part of the scientific community focuses on the development of green surfactants aiming to replace traditional toxic surfactants-based alternatives. The purpose of this paper is to prepare acrylate copolymer latex modified with fluorine and silicone monomer, which is emulsified with the green surfactants of sodium rosinate and alkyl polyglycoside (APG).

Design/methodology/approach

A series of acrylic copolymer latexes containing fluorine–silicon have been prepared by semi-continuous seed emulsion polymerisation of mixed monomers of methyl methacrylate (MMA), butyl acrylate (BA), hexafluorobutylmethacrylate (HFMA) and vinyltriethoxysilane (VTES) and emulsified by green mixed surfactants of sodium rosinate and APG.

Findings

The optimum recipe of preparing the emulsion is as follows: the amount of emulsifiers is 6 per cent and the mass ratio of sodium rosinate to APG is 1:3. The amount of initiator is 0.4 per cent, and the amounts of the silicon monomer and fluorine monomer are 5 and 7 per cent, respectively. In comparison with the acrylate latex prepared without fluorine monomer and silicon monomer, the thermal stability and the water resistance of the film of the resultant latex clearly improved.

Practical implications

The acrylic copolymer latexes containing fluorine–silicon emulsified with green surfactants can be used in the coatings, adhesives, finishing agents and so on.

Originality/value

The acrylic copolymer latexes containing fluorine–silicon have been prepared by semi-continuous seed emulsion polymerisation. The green mixed surfactants of sodium rosinate and APG have been used as the emulsifiers to replace traditional toxic surfactants-based alternatives.

Details

Pigment & Resin Technology, vol. 47 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 January 2020

H. Abd El-Wahab, G. El-Meligi, M.G. Hassaan, A. Kazlauciunas and Long Lin

The purpose of this paper is to prepare, characterise and evaluate nano-emulsions of copolymers of various compositions as eco-friendly binders for flexographic ink industry.

Abstract

Purpose

The purpose of this paper is to prepare, characterise and evaluate nano-emulsions of copolymers of various compositions as eco-friendly binders for flexographic ink industry.

Design/methodology/approach

Various nano-emulsions of copolymers were prepared using styrene (St), butyl acrylate (BuAc), acrylic acid (AA) and acrylamide (AAm) monomers by means of a conventional seeded emulsion polymerisation technique, using K2S2O8 as the initiator. The characterisation of the prepared emulsions was performed using Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), gel permeation chromatography (GPC) and transmission electron microscopy (TEM). A selection of copolymers was formulated with pigments and additional ingredients, as water-based flexographic inks. The inks were characterised for their viscosity, pH, degree of dispersion, water resistance and colour density.

Findings

It was found that the low viscosity of the prepared copolymers may reduce the film thickness of the flexographic inks and may also increase the spreading of the ink on the surface. As a result, stable modified polyacrylate-based latex with improved physico-mechanical properties were obtained. The prepared latexes were showed improving and enhancing in water resistance; gloss values, and the print density that ranged from 2.06 to 2.51 and the maximum gloss values (39 and 48) were also obtained. Also, these binders provide excellent adhesion properties for both the pigment particles and the base paper.

Practical implications

This study focuses on the preparation of new water-based copolymer nanoparticles and their use as eco-friendly binders for flexographic ink industry.

Social implications

The ink formulations developed could find use in industrial-scale printing.

Originality/value

Eco-friendly environment ink formulations for printing on paper substrates are novel.

Details

Pigment & Resin Technology, vol. 49 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 62