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Article
Publication date: 29 July 2014

S. Udhayakumar, P.V. Mohanram, S. Yeshwanth, Manas Ranjan Biswal and A. Sabareeswaran

The purpose of this paper is to discuss a linear vibratory part feeder for handling brake liners, typical sector-shaped components. Part feeders have been used in the industries…

Abstract

Purpose

The purpose of this paper is to discuss a linear vibratory part feeder for handling brake liners, typical sector-shaped components. Part feeders have been used in the industries for a long time to present the parts in a desired orientation. Berretty et al. (1999) discussed a class of mechanical filters that are capable of removing polygonal sections from the track of the feeder which are referred to as traps. The traps eliminate or reorient the parts until they reach the final desired orientation. A part feeder was developed using traps, to reorient the sector-shaped part to desired orientation. The desired orientation was the most probable natural resting orientation. The trap was mounted on a linear vibratory feeder. The adaptive part feeder developed was capable of identifying the size of the incoming part and adjust the trap to accommodate that. This set-up eliminates the use of different traps for different-sized sector-shaped parts and wastage of productive time in changing the traps for different sizes. A regression model was developed to predict the conveying velocity of part on the feeder.

Design/methodology/approach

A part feeder was developed using traps, to reorient the sector-shaped part to desired orientation. Acrylic material was found to be suitable for trap compared to aluminium. The adaptive part feeder developed was capable of identifying the size of the incoming part using proximity sensors. Depending on the size of the incoming part, the track width was adjusted dynamically with the help of a stepper motor, rack and pinion arrangement. A regression model was developed to predict the conveying velocity.

Findings

Typical brake liners in the size range of 40-60 mm (radius) were considered for developing the adaptive part feeder. Based on performance studies, the acrylic trap was found better than aluminium traps. The appropriate frequency and amplitude of vibration for maximum conveying velocity of the adaptive part feeder were found experimentally. Regression equation was developed to determine the conveying velocity based on input frequency and amplitude. The regression results were found to be in close agreement with the experimental results.

Research limitations/implications

The developed part feeder is suitable for handling sector-shaped parts only.

Originality/value

This paper demonstrates an inexpensive adaptive part feeding device for handling sector-shaped parts which can be extended for handling other asymmetric parts also.

Details

Assembly Automation, vol. 34 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 15 February 2013

S. Udhayakumar, P.V. Mohanram, P. Keerthi Anand and R. Srinivasan

Identifying the most probable natural resting orientation of a part, in automatic handling, helps in the effective design of feeder and orientation devices. For parts with complex…

Abstract

Purpose

Identifying the most probable natural resting orientation of a part, in automatic handling, helps in the effective design of feeder and orientation devices. For parts with complex geometries and topologies, it is not always intuitively apparent what the natural resting probability of each orientation is. The purpose of this paper is to determine, by theoretical methods, the probability of occurrence of each natural resting orientation of eight different typical sector shaped parts.

Design/methodology/approach

Probability of natural resting orientations were found using theoretical methods and drop test. Pearson's χ2 test was used to decide whether to accept or reject the expected data by comparing with the observed data.

Findings

Irrespective of dimensions and material, the most probable natural resting orientation was the same. Height of drop was influential in the probability of most probable natural resting orientation.

Research limitations/implications

The research does not include objects with minimum thickness (i.e. 2D objects).

Originality/value

The paper shows that determining the most probable natural resting orientation will help designers to design the part feeders effectively.

Article
Publication date: 18 November 2021

Liaoyuan Chen, Tianbiao Yu, Ying Chen and Wanshan Wang

The purpose of this paper is to improve the dimensional accuracy of inclined thin-walled parts fabricated by laser direct metal deposition (DMD) under an open-loop control system.

Abstract

Purpose

The purpose of this paper is to improve the dimensional accuracy of inclined thin-walled parts fabricated by laser direct metal deposition (DMD) under an open-loop control system.

Design/methodology/approach

In this study, a novel method of the adaptive slicing method and DMD process with feedback adjustment of deposition height has been developed to successively fabricate complex inclined thin-walled square tube elbow parts. The defocus amount was used as a variable to the matching between the deposition thickness and the adaptive slicing height.

Findings

The low relative error of dimensional accuracy between experimental and designed parts shows that the matching of the single-layer deposition thickness and the adaptive slicing height can be realized by optimizing the defocusing amount. The negative feedback of the thin-wall part height can be achieved when the defocus amount and the z-axis increment are less than deposition thickness. The improvement of dimensional accuracy of inclined thin-walled parts is also attributed to the optimized scanning strategy.

Practical implications

The slicing method and deposition process can provide technical guidance for other additive manufacturing (AM) systems to fabricate metal thin-walled parts with high dimensional accuracy because the feedback control of deposition height can be realized only by the optimized process.

Originality/value

This study provides a novel adaptive slice method and corresponding the deposition process, and expands the slicing method of AM metal parts.

Article
Publication date: 11 September 2018

Raja Sreedharan V., Rajasekar S., Santhosh Kannan S., Arunprasad P. and Rajeev Trehan

Defective parts in manufacturing is a serious issue faced by every manufacturer. Even after proper care in design, material selection and manufacturing of product, there exists a…

Abstract

Purpose

Defective parts in manufacturing is a serious issue faced by every manufacturer. Even after proper care in design, material selection and manufacturing of product, there exists a defective part. The purpose of this paper is to explore the quality of the manufacturing, and find the use of effective quality tools to reduce the part defect rate in an electrical parts manufacturing unit, thereby, reducing the replaced cost of defective parts.

Design/methodology/approach

With the help of quality initiatives, like total quality management (TQM) and Lean Six Sigma (LSS), the firms can produce quality product in each stage of production. The paper focuses on the primary data collected from the XYZ electric manufacturer.

Findings

The main finding of this case analysis is that by the effective use of quality tools, the defective part return rate can be reduced, because of which the firm can observe reduction in replaced cost of almost INR24 lakh. In addition, 10A switch part contributes more in replacement cost. Further, it adds to the 35 percent of the overall part rejection.

Research limitations/implications

The study is more focused on particular type of switch product and can extend to other types of products. In addition, the analysis reveals the results of only 88 percent of the defective products.

Practical implications

The study provides results of the improved quality by effective use of quality tools and discusses the different types of defects in the electrical parts manufacturing. Introducing TQM and LSS to manufacturing can reduce the customer return rate to 1,300 parts per million (PPM) and even to 1,000 PPM in future.

Originality/value

The paper discusses the quality issues in the electrical manufacturer. Moreover, the case analysis briefs effective ways to improve the product quality and reduce the rejection rate.

Details

The TQM Journal, vol. 30 no. 6
Type: Research Article
ISSN: 1754-2731

Keywords

Article
Publication date: 1 April 2003

Georgios I. Zekos

Aim of the present monograph is the economic analysis of the role of MNEs regarding globalisation and digital economy and in parallel there is a reference and examination of some…

88455

Abstract

Aim of the present monograph is the economic analysis of the role of MNEs regarding globalisation and digital economy and in parallel there is a reference and examination of some legal aspects concerning MNEs, cyberspace and e‐commerce as the means of expression of the digital economy. The whole effort of the author is focused on the examination of various aspects of MNEs and their impact upon globalisation and vice versa and how and if we are moving towards a global digital economy.

Details

Managerial Law, vol. 45 no. 1/2
Type: Research Article
ISSN: 0309-0558

Keywords

Book part
Publication date: 22 August 2018

Christian Stohr

This chapter does three things. First, it estimates regional gross domestic product (GDP) for three different geographical levels in Switzerland (97 micro regions, 16 labor market…

Abstract

This chapter does three things. First, it estimates regional gross domestic product (GDP) for three different geographical levels in Switzerland (97 micro regions, 16 labor market basins, and 3 large regions). Second, it analyzes the evolution of regional inequality relying on a heuristic model inspired by Williamson (1965), which features an initial growth impulse in one or several core regions and subsequent diffusion. Third, it uses index number theory to decompose regional inequality into three different effects: sectoral structure, productivity, and comparative advantage.

The results can be summarized as follows: As a consequence of the existence of multiple core regions, Swiss regional inequality has been comparatively low at higher geographical levels. Spatial diffusion of economic growth occurred across different parts of the country and within different labor market regions. This resulted in a bell-shaped evolution of regional inequality at the micro regional level and convergence at higher geographical levels. In early and in late stages of the development process, productivity differentials were the main drivers of inequality, whereas economic structure was determinant between 1888 and 1941. The poorest regions suffered from comparative disadvantage, that is, they were specialized in the vary sector (agriculture), where their relative productivity was comparatively lowest.

Article
Publication date: 1 September 2000

Jonathan C. Morris

Looks at the 2000 Employment Research Unit Annual Conference held at the University of Cardiff in Wales on 6/7 September 2000. Spotlights the 76 or so presentations within and…

31553

Abstract

Looks at the 2000 Employment Research Unit Annual Conference held at the University of Cardiff in Wales on 6/7 September 2000. Spotlights the 76 or so presentations within and shows that these are in many, differing, areas across management research from: retail finance; precarious jobs and decisions; methodological lessons from feminism; call centre experience and disability discrimination. These and all points east and west are covered and laid out in a simple, abstract style, including, where applicable, references, endnotes and bibliography in an easy‐to‐follow manner. Summarizes each paper and also gives conclusions where needed, in a comfortable modern format.

Details

Management Research News, vol. 23 no. 9/10/11
Type: Research Article
ISSN: 0140-9174

Keywords

Content available
Book part
Publication date: 30 July 2018

Abstract

Details

Marketing Management in Turkey
Type: Book
ISBN: 978-1-78714-558-0

Article
Publication date: 26 July 2011

Donna Dickson, Igor Noveski and Hana Hamidi

The purpose of this paper is to identify critical components for service science curricula that address the unique competency needs of the service sector.

1274

Abstract

Purpose

The purpose of this paper is to identify critical components for service science curricula that address the unique competency needs of the service sector.

Design/methodology/approach

The method for this investigation included a comprehensive review, analysis, and synthesis of service science, as well as service science management and engineering (SSME) related literature. As human capital is of unique importance in this business sector, particular emphasis was placed on examining the need for human resource development‐related content in service science curricula.

Findings

Expansion of the services sector globally has been unprecedented. “Some analysts predict that by 2020, services will account for 50 percent of world trade” (Downe et al.). Yet a global shortage of graduates with the skills needed for success in service sector jobs has been forecast. Compounding this talent shortage is the relatively small number of degree programs available to prepare professionals for service sector jobs. Because the growth in the service sector has outpaced improvements in productivity, quality, and innovation, and there is a lack of skilled talent to address these challenges, increasing attention is being placed on service science curricula.

Originality/value

Given the economic importance of, and current deficiencies in, the service sector it is poised to make a significant impact by improving service science education.

Details

Journal of European Industrial Training, vol. 35 no. 6
Type: Research Article
ISSN: 0309-0590

Keywords

Article
Publication date: 18 October 2011

Gustavo Escobar‐Palafox, Rosemary Gault and Keith Ridgway

The purpose of this paper is to provide an overview of shaped metal deposition (SMD). SMD is an additive manufacturing process which uses a robotic cell to create fully dense…

Abstract

Purpose

The purpose of this paper is to provide an overview of shaped metal deposition (SMD). SMD is an additive manufacturing process which uses a robotic cell to create fully dense, near‐net shape, metallic parts directly from computer‐aided design files.

Design/methodology/approach

Research into optimising the SMD process was carried out as part of the 6th Framework RAPOLAC project. This included developing both robotic and weld models, creating a weld controller, and using a design of experiments approach to optimise parameters based on the resultant component microstructure and material properties. Extensive metallurgical analysis and mechanical testing was carried out.

Findings

A mechatronic model of the robot was produced and integrated with a novel controller to allow parts to be manufactured with little or no operator intervention. Computational models of the temperature field, microstructure, strain and stresses that occur during deposition were also developed. Variation in weld parameters was linked to part microstructure and mechanical properties.

Research limitations/implications

This research focussed on a common titanium aerospace alloy (Ti‐6Al‐4V).

Practical implications

The SMD process is applicable to a variety of parts in a range of industrial sectors. It is cost‐effective for low‐volume parts and prototypes, but it is envisaged that its main use will be to add material to previously forged or cast components and therefore SMD will allow companies to reduce both the size of forgings and material waste. SMD as a repair technique is also being investigated.

Originality/value

The paper provides a summary of the latest advances in robotic manufacturing by SMD.

Details

Industrial Robot: An International Journal, vol. 38 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

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