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1 – 10 of 561Kazimierz Drabczyk and Piotr Panek
The paper aims to present results of investigations carried out on the front electrode of the solar cell. The front-side electrode for solar cells based on crystalline material is…
Abstract
Purpose
The paper aims to present results of investigations carried out on the front electrode of the solar cell. The front-side electrode for solar cells based on crystalline material is obtained by the screen printing method. Screen printing has been the prevailing method of electrode deposition because of its low cost. One of the ways to improve the cell efficiency and reduce the production costs is a further refinement of the metal electrode screen printing process.
Design/methodology/approach
The researches were focused on the modification of mechanical parameters of screen printing process to ensure the best possible cross-section of the front electrode geometry. The main printing process parameters were constant, however, the print speed was variable. The obtained fine line of front contact was characterized morphologically – the dimension and geometry of the front contact cross-section – by scanning electron microscopy technique.
Findings
The thin paths of 100 μm in width were screen printed applying a new silver-paste made by Du Pont. The printing speed has significant effect on print quality in the way that the lower speed enhanced the printed results.
Research limitations/implications
For newest pastes (e.g. PV17D) influence of screen printing parameters on the front metallic electrodes geometry of solar cell is not so significant. Presented screen printing process can still give good results, but the further optimization for the new paste must be performed to achieve better cross-section geometry.
Originality/value
This paper confirms that one-step screen printing process can still give good results. The screen printed thin paths of 100 μm in width have good cross-section aspect ratio.
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Piotr Walter, Andrzej Pepłowski, Łukasz Górski, Daniel Janczak and Małgorzata Jakubowska
Because of the bioaccumulation effect, organophosphorus pesticides cause long-term damage to mammals, even at small concentrations. The ability to perturb the phospholipid bilayer…
Abstract
Purpose
Because of the bioaccumulation effect, organophosphorus pesticides cause long-term damage to mammals, even at small concentrations. The ability to perturb the phospholipid bilayer structure as well as the overstimulation of cholinergic receptors makes them hazardous to humans. Therefore, there is a need for a quick and inexpensive detection of organophosphorus pesticides for agricultural and household use. As organophosphorus pesticides are acetylcholinesterase (AChE) inhibitors, biosensors using this mechanism hold a great promise to meet these requirements with a fraction of reagents and time used for measurement comparing to laboratory methods. This study aims to manufacture AChE-coated, screen-printed carbon electrodes applicable in such amperometric biosensors.
Design/methodology/approach
AChE enzyme, known for catalytic activity for the hydrolysis of acetylthiocholine (ATCh), could be used to obtain electrochemically active thiocholine from acetylthiocholine chloride in aqueous solutions. Using Malathion’s inhibitory effect towards AChE, pesticides’ presence can be detected by reduction of anodic oxidation peaks of thiocholine in cyclic voltammetry.
Findings
The conducted research proved that it is possible to detect pesticides using low-cost, simple-to-manufacture screen-printed graphite (GR) electrodes with an enzymatic (AChE) coating. Investigated electrodes displayed significant catalytic activity to the hydrolysis of ATCh. Owing to inhibition effect of the enzyme, amperometric response of the samples decreased in pesticide-spiked solution, allowing determination of organophosphorus pesticides.
Originality/value
Printed electronics has grown significantly in recent years as well as research focused on carbon-based nanocomposites. Yet, the utilization of carbon nanocomposites in screen-printed electronics is still considered a novelty in the market. Biosensors have proved useful not only in laboratory conditions but also in home applications, as glucometers are a superior solution for glucose determination for personal use. Although pesticides could be detected accurately using chromatography, spectroscopy, spectrometry or spectrophotometry, the market lacks low-cost, disposable solutions for pesticide detection applicable for household use. With biosensing techniques and electric paths screen-printed with GR or graphene nanocomposites, this preliminary research focuses on meeting these needs.
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Eduardo Garcia-Breijo, Gema Prats-Boluda, Jose Vicente Lidon-Roger, Yiyao Ye-Lin and Javier Garcia-Casado
This paper aims to present a comparison between three types of manufacturing techniques, namely, screen-printed, inkjet and gravure, using different types of inks, for the…
Abstract
Purpose
This paper aims to present a comparison between three types of manufacturing techniques, namely, screen-printed, inkjet and gravure, using different types of inks, for the implementation of concentric ring electrodes which permit estimation of Laplacian potential on the body surface.
Design/methodology/approach
Flexible concentric ring electrodes not only present lower skin–electrode contact impedance and lower baseline wander than rigid electrodes but are also less sensitive to interference and motion artefacts. The above three techniques allow printing of conductive inks on flexible substrates, and with this work, the authors aim to study which is the best technique and ink to obtain the best electrode response.
Findings
From the results obtained regarding ink thickness, resistivity, electrode resistance and other performance parameters derived from electrocardiographic signal recording tests, it can be said that concentric electrodes using the screen-printing and inkjet techniques are suitable for non-invasive bioelectric signal acquisition.
Originality/value
The development of new types of inks and substrates for the electronics industry and the adaptation of new manufacturing techniques allow for an improvement in the development of electrodes and sensors.
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In this paper, results of the studies on the copper deposition on screen-printed fine-line front electrode of the solar cell were presented. The silver consumption is an important…
Abstract
Purpose
In this paper, results of the studies on the copper deposition on screen-printed fine-line front electrode of the solar cell were presented. The silver consumption is an important problem according to growing silver prices. The proposed solution of those problems might be printing of a very thin silver seed layer and subsequent copper plating. This process can be an alternative for typically used screen printing. The purpose of this study was the optimization of the finger path fabrication process to obtain required geometric of fingers for copper deposition.
Design/methodology/approach
In this paper, double-step metallization process was analyzed. The first step of an electrode formation is screen printing, the second one is copper electrodeposition. Presented investigations were focused on the optimization of the finger path fabrication process to obtain required geometric dimensions and sharp border of fingers. The morphology of the electrodes was characterized by scanning electron microscope before and after copper deposition. The X-ray analysis of elemental arrangement and cross-section profiles of fingers were made using energy-dispersive X-ray fluorescence spectrometer.
Findings
Presented investigations were focused on the optimization of the finger path fabrication process to obtain required geometric dimensions and sharp border of fingers without any silver particles. The main problem of non-uniform silver paste distribution close to the border of printed finger paths was eliminated by selection of appropriate paste and printing parameters. The obtained coatings were soft, ductile and bright.
Originality/value
The novelty of the presented approach is modification of the printing parameters, especially for copper deposition. In this paper, the reasons of the widening of electrodes during the copper deposition process is analyzed.
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J.K. Atkinson, M. Glanc, P. Boltryk, M. Sophocleous and E. Garcia‐Breijo
The purpose of this paper is to show how the fabrication parameters of screen‐printed thick‐film reference electrodes have been experimentally varied and their effect on device…
Abstract
Purpose
The purpose of this paper is to show how the fabrication parameters of screen‐printed thick‐film reference electrodes have been experimentally varied and their effect on device characteristics investigated.
Design/methodology/approach
The tested devices were fabricated as screen‐printed planar structures consisting of a silver back contact, a silver/silver chloride interfacial layer and a final salt reservoir layer containing potassium chloride. The fabrication parameters varied included deposition method and thickness, salt concentration and binder type used for the final salt reservoir layer. Characterisation was achieved by monitoring the electrode potentials as a function of time following initial immersion in test fluids in order to ascertain initial hydration times, subsequent electrode drift rates and useful lifetime of the electrodes. Additionally, the effect of fabrication parameter variation on electrode stability and their response time in various test media was also investigated.
Findings
Results indicate that, although a trade‐off exists between hydration times and drift rate that is dependent on device thickness, the initial salt concentration levels and binder type also have a significant bearing on the practical useful lifetime. Generally speaking, thicker devices take longer to hydrate but have longer useful lifetimes in a given range of chloride environments. However, the electrode stability and response time is also influenced by the type of binder material employed for the final salt reservoir layer.
Originality/value
The reported results help to explain better the behaviour of thick‐film reference electrodes and contribute towards the optimisation of their design and fabrication for use in solid‐state chemical sensors.
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Kazimierz Drabczyk, Robert Socha, Piotr Panek and Grzegorz Mordarski
– The paper aims to show application of the electrochemically deposited coatings for thickening of the screen printed electric paths potentially applied in photovoltaic cells.
Abstract
Purpose
The paper aims to show application of the electrochemically deposited coatings for thickening of the screen printed electric paths potentially applied in photovoltaic cells.
Design/methodology/approach
The electric paths were screen printed with the use of silver-based paste. The paths were thickened by electrodeposition of thin copper layer in potentiostatic regime from surfactant-free plating bath. The morphology and surface quality of the paths were studied by imaging with scanning electron microscopy.
Findings
The electric paths can be thickened successfully, but quality for the screen printed substrate determines quality of deposited layer. The EDX analysis confirmed that the deposited copper layer covered uniformly the printed paths.
Research limitations/implications
The adhesion of the copper-covered path to the silicon wafer surface depends on adhesion of the original screen printed path.
Originality/value
This paper confirms that electrodeposited copper can be applied for screen printed silver paths thickening in a controllable way.
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Kazimierz Drabczyk, Robert P. Socha and Agata Skwarek
The aim of this paper is to present results of investigations carried out on the front electrode of solar cells. Nowadays, most worldwide solar cell production is dominated by…
Abstract
Purpose
The aim of this paper is to present results of investigations carried out on the front electrode of solar cells. Nowadays, most worldwide solar cell production is dominated by monocrystalline and polycrystalline silicon as a base material. In such cells, the electrical carriers are collected by the system of metallic paths fabricated on a silicon surface. One possible way to increase cell efficiency and reduce the production costs of solar modules is to replace the expensive silver by cheaper copper in front metallic electrodes.
Design/methodology/approach
The paper presents results of investigations performed on the front electrode of the solar cell. The investigations were focused on the modification of typical screen printing fabrication of the thin electrical finger paths of the front solar cell electrode. The resulting contacts were characterized morphologically (the dimensions and geometry of the front contacts) by scanning electron microscopy. The composition of finger path covered with copper was analyzed using energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy techniques.
Findings
In this work, the front electrodes were screen printed with the use of conventional silver-paste on a p-type Cz–Si-textured wafer with a n+ emitter and with an antireflection coating. After that, the fired front electrode was electroless coated with copper. The electroless copper deposition was performed in two stages. First, the surface of the photovoltaic cell was dipped in an aqueous solution of CuSO4 and then dried in air at room temperature. When the surface dried, the cell was immersed in hydrogen fluoride solution (5 per cent) for 1 s followed by rinsing in deionization water.
Originality/value
The experiments confirmed the potential application of copper as an additional layer of the solar cell front metal electrode. On the one hand, this process is very simple and, on the other, the authors demonstrate a problem with the mechanical stability of the covered paths leading to electrode delamination.
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J.K. Atkinson, M. Glanc, M. Prakorbjanya, M. Sophocleous, R.P. Sion and E. Garcia‐Breijo
The purpose of this paper is to report thick film environmental and chemical sensor arrays designed for deployment in both subterranean and submerged aqueous applications.
Abstract
Purpose
The purpose of this paper is to report thick film environmental and chemical sensor arrays designed for deployment in both subterranean and submerged aqueous applications.
Design/methodology/approach
Various choices of materials for reference electrodes employed in these different applications have been evaluated and the responses of the different sensor types are compared and discussed.
Findings
Results indicate that the choice of binder materials is critical to the production of sensors capable of medium term deployment (e.g. several days) as the binders not only affect the tradeoff between hydration time and drift but also have a significant bearing on device sensitivity and stability. Sensor calibration is shown to remain an issue with long‐term deployments (e.g. several weeks) but this can be ameliorated in the medium term with the use of novel device fabrication and packaging techniques.
Originality/value
The reported results indicate that is possible through careful choice of materials and fabrication methods to achieve near stable thick film reference electrodes that are suitable for use in solid state chemical sensors in a variety of different application areas.
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Jan Krejčí, Jan Prášek, Lukáš Fujcik, Sameh Khatib, Edita Hejátková, Luboš Jakubka and Louisa Giannoudi
Screen‐printed electrodes are widely used in the construction of sensors. The use of graphite material is preferred due to its simple technological processing and low cost…
Abstract
Screen‐printed electrodes are widely used in the construction of sensors. The use of graphite material is preferred due to its simple technological processing and low cost. Different graphite pastes are compared for hydrogen peroxide detection. The slope of the calibration curve, linearity and limit of detection have been compared for different pastes and technologies of graphite electrode preparation. The influence of the structure of the paste on response is discussed. Physical methods of sensitivity enhancement are proposed. All results are compared with platinum electrode as technological reference.
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Jun Qin, Shuxin Bai, Weijun Zhang, Zhuofeng Liu and Hailiang Wang
The purpose of this paper is to characterize and understand the effects of polymer binder, thixotropic agent, solvent and organic medium content on the rheological properties of…
Abstract
Purpose
The purpose of this paper is to characterize and understand the effects of polymer binder, thixotropic agent, solvent and organic medium content on the rheological properties of silver pastes for screen printing front electrode films of solar cells.
Design/methodology/approach
Dispersions of silver particles (surface modified with oleic acid) in ethyl cellulose (EC) polymer solutions with and without thixotropic agent were prepared, and yield stress values were measured by setting shear stress to characterize the inter-particle interaction strength of pastes. Steady-state flow, three interval thixotropy shear test and oscillatory measurements were conducted to study the effect of EC polymer and thixotropic agent on viscosity, structure rebuilding and viscoelastic properties of electrode pastes. The effect of solvent was studied by investigating the steady viscosity of cellulose acetate butyrate (CAB) polymer solutions and Ag dispersions.
Findings
Weak flocculation network of silver particles was produced because of depletion flocculation. Besides the interaction between thixotropic agent micelles, EC polymer also has a significant interaction with thixotropic agent. Merely increasing EC polymer or thixotropic agent content is not the best way to prevent the layer printed from laying down. The effect of solvent on the viscosity of paste is mainly attributed to the difference of hydromechanics radius and configuration of CAB polymer in solvents. With the increase of organic medium content, the properties of electrode pastes were converted from rigidity to flexibility.
Originality/value
It is still a challenge to obtain high-quality front electrode films for crystalline silicon solar cells by screen printing, because of the difficulty in reducing shadowing losses while ensuring a low series resistance and high filling factor. The paste rheological properties are the key properties related to the paste’s passing ability through the meshes and resistance of paste spreading on the substrate. Organic medium as an important component of the paste is acknowledged to be used to tailor the paste’s rheological properties and have a great role in screen printing.
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