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The purpose of this paper is to formulate two component polyurethane coatings based on acrylic polyol, to study the effects of variable nanosilica loadings in these coatings on different morphological, optical, mechanical, corrosion resistance and weather resistance properties and to study the intercalation of acrylic polyol molecules into nanosilica crystals by XRD technique.

Two component polyurethane coatings were synthesised using acrylic polyol and isocyanate HDI. The nanosilica was incorporated in polyurethane formulation at the weight ratios of 1%, 3% and 5% based on total weight of polyol and isocyanate. The performance of nanocoatings was compared for variable loads of nanosilica for different properties such as morphological, optical, mechanical, corrosion resistance, weather resistance and were studied for intercalation of acrylic polyol into nanosilica crystals by XRD technique.

Improvement in the properties of polyurethane coatings is achieved with the incorporation of nanosilica. The improvement is the result of inherently high properties of inorganic nanosilica. Tensile strength, scratch hardness, abrasion resistance, corrosion and weathering resistance show significant improvement in performance with the incorporation of nanosilica. Properties are found to deteriorate beyond a certain loading of nanosilica; hence it is important to optimise loading level. The optimal range for high performance was found to be in the range of 1% to 3%. The improvement was a result of synergistic behaviour and good interfacial interaction between polyurethane and nanosilica at optimal levels.

The method used for incorporation of nanosilica into polyurethane was direct incorporation method. The other method of incorporation, i.e. in situ addition and its effect on properties can also be studied.

With the addition of optimal loading level of nanosilica to polyurethane coatings, properties can be enhanced up to the mark. The addition is relatively easy and cost effective.

The paper proves the significance of incorporation of nanosilica on original properties of polyurethane coatings and widens the area of applications of two component polyurethane coatings from acrylic polyol by strengthening them in their properties. The coatings can be applicable in high performance topcoats especially for automotive topcoats.

The purpose of this work was to perform a systematic study on the effect of formulation on the physical and mechanical properties of ultaviolet (UV) curable urethane acrylate resins. In addition, the authors wanted to derive mathematical formula for the prediction of physical and mechanical properties for the aforementioned system.

The experiments were carried out based on mixture experimental design to determine the effect of different multifunctional acrylates (i.e. 1,6-hexanediol diacrylate (HDDA), tripropylene glycol diacrylate (TPGDA), trimethyolpropane triactylate (TMPTA)) concentration on the physical and mechanical properties of a UV curable polyurethane acrylate system. The urethane oligomer was synthesized and characterized by the research team. Microhardness, adhesion strength and scratch resistance of the cured films were evaluated as the physical and mechanical properties.

The results revealed that the resin and TMPTA concentrations had the most significant effects on the microhardness property. Adhesion strength of the films showed a linear trend with respect to all variables. Moreover, all components also had a significant and complex influence on the scratch resistance of the cured systems. In addition, mathematical equations proposed by mixture experimental design were derived for all the mentioned properties.

Other multifunctional acrylate monomers (i.e. more than three functional) can be used in the formulations. The kinetics of the curing can affect on the network formation and consequently on the properties of the cured films.

The obtained results can be used by the researchers who are active in the field of structure-property relationship of polymers and surface coatings. The reported data and the mathematical equations can also be used for the formulating of an appropriate formulation based on a specific application.

A systematic and statistical-based approach, i.e. mixture experimental design, was used to evaluate the effect of formulation on some of the properties of a UV curable polyurethane acrylate system. A urethane oligomer and three different multifunctional acrylate monomers as reactive diluents were used in the formulations. Noteworthy to mention that several mathematical models were derived by using analysis of variance for the prediction of the properties studied in this system.

The purpose of this study is to prepare thermal transfer ribbons with good alcohol resistance.

A variety of alcohol-resistant thermal transfer inks were prepared using different polyester resins. The printing temperature, printing effect, adhesion and alcohol resistance of the inks on the label were studied to determine the feasibility of using the ink for manufacturing thermal transfer ribbons. The ink formulations were prepared by a simple and stable grinding technology, and then use mature coating technology to make the ink into a thermal transfer ribbon.

The results show that the thermal transfer ink has good scratch resistance, good alcohol resistance and low printing temperature when the three resins coexist. Notably, the performance of the ribbon produced by 500 mesh anilox roller was better than that of other meshes. Specifically, the ink on the matte silver polyethylene terephthalate (PET) label surface was wiped with a cotton cloth soaked in isopropyl alcohol under 500 g of pressure. After 50 wiping cycles, the ink remained intact.

The proposed method not only ensures good alcohol resistance but also has lower printing temperature and wider label applicability. Therefore, it can effectively reduce the loss of printhead and reduce production costs, because of the low printing temperature.

This paper aims to investigate the structure and scratch resistance properties of gas nitrided pure iron samples.

The effects of material strain hardening and amount of grain boundaries exposed on nitriding surface were evaluated by cold rolling the starting samples to different reduction levels before gas nitriding.

The study finds that nitriding without any prior cold rolling produced a comparatively wide compound layer with a large fraction of porous zone featuring low scratch hardness values but no evidence of damage. On the contrary, cold rolling before nitriding led to a more irregular and thinner compound layer with reduced amount of porous zone and much finer nitrides in the diffusion zone. Scratch hardness was increased but failure mechanism changed by generation of conformal cracks within the track groove and the appearance of discontinuous spallation at high loads.

One of the issues of great industrial importance concerning nitriding of steels is the need to predict the extent of the nitrided layer in products showing small variations in microstructure or in extent of cold working due to complex manufacturing cycles. Despite the practical importance, relatively little information is available in literature about these issues. The present paper is therefore aimed at investigating the structure and mechanical properties of pure iron samples, gas nitrided with different amounts of cold working and microstructural conditions.

The paper aims to discuss the evaluation of anti-corrosive efficiency of conducting polymer, polypyrrole in water borne epoxy-polyamine coatings.

Polypyrrole (PPy) is synthesised by chemical oxidative polymerisation. The synthesised PPy is characterised by employing FT-IR, XRD, SEM and EDX analysis. The coatings are formulated using water borne epoxy cross-linked with aliphatic polyamine adduct and the effect of PPy on corrosion prevention is studied. PPy was used as anti-corrosive pigment in concentration varying from 1 to 5 wt.%. In addition to anti-corrosive property; mechanical properties, chemical resistance and weathering properties of the coatings containing PPy are studied, thereby obtaining a wholesome data about the quality and performance of these coatings.

The result obtained through various tests showed that the coating with 1 and 2% PPy exhibited excellent weathering resistance, mechanical properties and improved chemical resistance. Higher percentage loading of PPy (beyond 3 per cent) proves to be disastrous, as extended percolation networks are formed which results in rapid intense corrosion leading to fast coating breakdown.

The anti-corrosion property of the coating can be tested by means of atmospheric exposure such as Florida test which produces a real time evaluation of the anti-corrosive nature of the coating at natural condition rather than accelerated weathering, thereby providing more reliable performance data for intended application purpose.

The results find application in anti-corrosive/performance paints for industrial application.

This research paper presents the results of anti-corrosion behaviour of PPy in water borne epoxy-polyamide coating. Based on this result, a highly effective anti-corrosive coating can be formulated by the addition of small percentage of PPy in combination with other conventional pigments, thereby enhancing corrosion protection. But care must be taken so as to avoid formation of extended percolation network of PPy which leads to rapid coating breakdown.

The purpose of this work is to develop flexible as well as rigid polyurethane coating by using mixed polyol. It is developed by using low cost reactant such as polyether and introducing branching in it.

Radiation curable branched polyurethanes were synthesised. In this work, branched polyol was synthesised by using trimethylol propane (TMP) and reacted with adipic acid (AA), neopentyl glycol (NPG) (polyester) and polypropylene glycol (PPG) (polyether). These branched polyols were developed by varying ratio of polyether to polyester from 20:80, 40:60 and 55:45. These branched polyols were further reacted with isophorane di isocyanate (IPDI) and hydroxy ethyl metha acrylate (HEMA) to get vinyl terminated prepolymer.

The branched polyol due to presence of polyether offers excellent flexibility and polyester which provides excellent scratch, adhesion, and tensile strength. Use of reactive diluents is avoided, and its role is compensated by polyether in all systems, which takes care of reducing viscosity and improves flow and levelling properties.

Synthesis of branched polyol using polyesters and polyethers is more beneficial as it offers advantage of its combined property.

The polyurethane acrylate due to its polyol combination, branching and cross linking offers enhanced coating properties and can be used for various coating applications.

The aim of this paper is to conduct a real time evaluation of polypyrrole as an anti‐corrosive pigment in epoxy polyamide coating.

This study deals with synthesis of polypyrrole (PPy) by chemical oxidative polymerisation in laboratory conditions. The synthesised PPy was characterised by employing FT‐IR, XRD, SEM and EDX analysis. Epoxy film of bisphenol type hardened with polyamide based curing agent was used as the binder. PPy was used as anti‐corrosive pigment in concentrations varying from 0 to 5 wt% in the coating. In addition to anti‐corrosive property, mechanical, chemical and weathering properties of the coating containing PPy were studied and compared with epoxy polyamide coating without PPy.

The result obtained through various tests showed that the coating with 1 and 2% PPy exhibited excellent weathering resistance, mechanical properties and improved chemical resistance.

The anti‐corrosion property of the coating can be tested by means of atmospheric exposure such as Florida test or by means of electrochemical impedance spectroscopy.

The results find application in anti‐corrosive paints for industrial application.

This research paper presents the results of anti‐corrosion behaviour of PPy in epoxy‐polyamide coating. Based on this result, a highly effective anti‐corrosive coating can be formulated by addition of small percentage of PPy in combination with other conventional pigments, thereby enhancing corrosion protection.

The primary purpose of this work is to prepare the renewable source-based polyurethanes coatings which can be used to substitute petroleum-based materials. In the secondary purpose, the paper included improvement in the properties of said PU coatings using modified nano TiO₂ for industrial PU coatings.

The authors have synthesised low molecular weight polyols (monoglycerides) based on vegetable oils such as castor, linseed, coconut, mustard, sunflower and rice bran oils. These monoglycerides were successfully utilised in the preparation of polyurethane coatings. In order to improve the performance of these coatings, modified nano TiO₂ was incorporated into them. The particle size of TiO₂ was determined by transmission electron microscopy. Coatings prepared were characterised for their properties such as gloss, scratch resistance, impact resistance, flexibility, cross cut adhesion and chemical resistance. The thermal stability of coatings was also studied by thermo gravimetric analyzer.

The polyurethane coatings prepared from six monoglycerides of different oils with polymeric diphenyl methane diisocyanate showed good chemical resistance and thermal stability. Coating properties like impact resistance, flexibility and adhesion were excellent for all of the prepared samples of PU coatings. PU coatings with excellent hardness up to 5B were found with the modification of nano TiO₂ by silane coupling agent. The authors successfully prepared the renewable source-based (monoglycerides of oil) PU coatings.

Practically the authors are able to convert renewable source that is vegetable oils into polyurethane coatings which may have strong potential to be used as industrial surface coating. The properties of the PU coatings were evaluated before and after the incorporation of different concentration of surface-modified nano TiO₂ which revealed that the presence of 1 percent nano TiO₂ showed significant enhancement in coating properties.

The beauty of this work includes synthesis of polyurethanes coatings from renewable source material (monoglycerides of vegetable oils) to substitute petroleum-based materials. The incorporation of silane-modified TiO₂ nanoparticles in renewable source-based PU coatings is another originality of the work. This article is also representing comparative study of various vegetable oils on PU coatings.

The performance of epoxy coating on metal substrate at low temperature and high humidity application has adverse effect on cure rate, film properties and adhesion. In recent years, several advanced amine cross-linking agents having superior curing ability at low temperature application environment have been introduced. The aim of this paper is to study the properties of epoxy-based coating cured with different cross-linking agents designed for low temperature application at different environmental conditions.

Series of cross linking agents such as modified cycloaliphatic amine (H1), polyamine adduct (H2), modified aliphatic ketamine (H3), phenalkamine (H4) and phenalkamide (H5) have been studied to evaluate their performance in epoxy compositions when cured at four environmental conditions, i.e. at ambient and sub-ambient temperatures with 60 and 90 per cent relative humidity, respectively. The effect of curing conditions was investigated by evaluating different physico-mechanical properties. Dynamic mechanical analyser technique was used to determine glass transition temperature (T_g) and cross-link density (ρ) of coatings. Anticorrosive properties of coatings also have been studied by electrochemical impedance spectroscopy.

The outcome of this study is expected to generate new insight into the curing behaviour of epoxy coating using different cross-linking agents which are recommended for low temperature application. Optimum physico-mechanical and corrosion resistance properties have been obtained by phenalkamine curing agent at low temperature and high humidity condition.

This study is an experimental approach to select the better cross-linking agent for low temperature application. Different test conditions were measured for understanding the performance of epoxy coating cured at different environmental condition.

The understanding reaction mechanism of the epoxy resin with cross-linking agent at different environmental condition is the great challenge and is hardly investigated in the literature. Therefore, in this research, the influence of climatic conditions and type of cross-linking agents on curing behaviour of epoxy-based coating was investigated.

The purpose of this paper is to introduce flexible dye-sensitized solar cells (FDSSCs).

In the third generation solar cells, glass was used as a substrate, which due to its high weight and fragility, was not possible to produce continuously. However, in flexible solar cells, flexible substrates are used as new technology. The most important thing may choose a suitable substrate to produce a photovoltaic (PV) device with optimal efficiency.

Conductive plastics or metallic foils are the two main candidates for glass replacement, each with its advantages and disadvantages. As some high-temperature methods are used to prepare solar cells, metal substrates can be used to prepare PV devices without any problems. In contrast to the advantage of high thermal resistance in metals, metal substrates are dark and do not transmit enough light. In other words, metal substrates have a high loss of photon energy. Like all technologies, PV devices with polymer substrates have technical disadvantages.

In this study, the development of FDSSCs offers improved photovoltaic properties.

The most important challenge is the poor thermal stability of polymers compared to glass and metal, which requires special methods to prepare polymer solar cells. The second important point is choosing the suitable components and materials for this purpose.

Dependence of efficiency and performance of the device on the angle of sunlight, high-cost preparation devices components, limitations of functional materials such as organic-mineral sensitizers, lack of close connection between practical achievements and theoretical results and complicated fabrication process and high weight.