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Most researchers have neglected the effect air-drag force on yarn tension during rotor spinning. This paper aims to study the effect of rotor air-vacuum pressure in conjunction with opening roller speed and yarn linear density on the yarn tension generated during the rotor spinning, which has established their significant influences on both the mean and the peak tension.This is the first of one-of-a-kind experimental study being reported to demonstrate the influence of air-drag force on yarn tension during the rotor spinning under dynamic condition.

The dynamic measurements on yarn tension at the exit of the doffing tube were carried out by using an electronic capacitive yarn tension meter during rotor spinning. The derived experimental data were fitted into equations to construct the response equations and to work out the coefficients of multiple correlation between the data and the predicted equation for both the mean and the peak tension. Various surface plots were constructed by using those response surface equations, so as to study the effect of variables on yarn tension generated during the rotor spinning.

The study has established that the rotor vacuum is responsible in causing a change in yarn tension, it increases with the decrease in air-vacuum inside the rotor. The involvement of the opening roller speed in altering yarn tension during rotor spinning has been proved. As the opening roller speed changes, so does the air stream surrounding the opening roller speed with consequent alteration of the centrifugal force generated due to the rotation of the rotor. The centrifugal force and, hence, the yarn tension generated in the rotor will be simultaneously affected by both the rotor relative vacuum and the opening roller speed.

This is a structured experimental study to verify the influence of air-drag force generated during rotor spinning on yarn tension. Very limited theoretical work has been carried out in this direction as reported in the introductory part of the paper. The result of the present study will encourage future researchers to revisit the theory on generation of air-drag force during rotor spinning and work out a new formula.

Next only to the conventional ring spinning system, the rotor spinning holds the second place in the share of global yarn production. Because of its advantage of lower cost of production and amenability to automation, the rotor spinning has gained acceptance in spun yarn production, particularly for spinning coarse and medium counts of yarns. Currently, it has acquired about 25 per cent share in the world’s spun yarn production. As many of the rotor machine variables significantly affect fibre configurations and, subsequently, the yarn properties by influencing the airflow characteristics inside the rotor unit, the study of yarn tension during rotor spinning and its analysis assumes a significance.

Rotor spinning is a relatively new and faster method of conversion of discrete fibres into continuous staple yarn and, subsequently, various textiles and garments. Its yarn is distinct and a bit different compared to the conventional ring yarn. It has got wide acceptance in the market and fashion. As such, the spinning sector that converts fibres into yarns is an important industry world over, providing employment to many. Besides, being the basic operation in the fibre value chain, it supports many downstream activities, including human clothing and fashion. Thus, the research on rotor spinning, particularly the yarn engineering to produce better products will be helpful to strengthen and grow the textile value chain.

This is an original research study. The magnitude and the direction of the air drag on the yarn during rotor spinning is very difficult to assess. Thus, most researchers for the sake of simplicity in analysis have neglected its effect on yarn dynamics, but a few of them have taken note of it in their theoretical propositions. However, no experimental result has been reported so far in the literature, supporting the influence of such air-drag force on yarn tension in the rotor spinning. In fact, none of the above studies have considered the induced effect of centrifugal force caused because of the rotation of the opening roller on the airstream that flows from the transfer channel inlet into the rotor because of its partial vacuum, causing consequential effects on air-drag force and tension in the yarn inside the rotating rotor. This is the first of one-of-a-kind experimental study being reported to demonstrate the influence of air-drag force on yarn tension during the rotor spinning under dynamic condition.

The purpose of this study is to investigate the mechanical properties of denim fabrics constructed from ring-spun and open-end rotor spun yarns.

Yarns of 10s Ne count using cotton fibers were spun using the ring and open-end rotor spinning technologies. The yarns were used to produce a denim fabric on an air-jet loom with a 3/1 twill weave structure. Mechanical tests – tensile strength, tear strength, abrasion resistance and pilling resistance – of denim fabrics were evaluated. The test results were analyzed using analysis of variance with the help of Software Package for Social Sciences.

Denim fabrics made by using ring-spun yarns exhibited better tensile and tear strength properties than denim fabrics made by using open-end rotor spun yarns. On the contrary, denim produced using open-end rotor yarns have better abrasion resistance, pilling resistance and air permeability than those produced using ring-spun yarns.

Both spinning techniques have a significant influence on the properties of denim fabrics. Whenever better tensile and tear strength is required, it is better to use ring-spun yarns, while if the requirement is better abrasion resistance and pilling resistance with high air permeability, then open-end rotor spun yarns shall be used.

Presents the mechanical models of ring, rotor and air‐jet staple yarn formation. The analysis of formation peculiarities has enabled the establishment of differences among them in micro‐ and macrostructure as well as in their mechanical and physical properties. The comparison of yarn and fabric quality parameters will be very valuable for weavers, knitters, garment manufacturers, finishers and designers. Gives productivity, spinability and economic factors for ring spinning, OE‐rotor and air‐jet spinning processes.

The purpose of this article is to design and make fabrics with colorful melange yarns spun by a three-channel rotor spinning machine.

The three-channel digital rotor-spun machine controls the blending proportion by adjusting the feeding of three-primary color fiber slivers online, so that a piece of colorful yarn presents a variety of colors along the longitudinal direction where constant yarn linear density can be produced flexibly. Various fabric patterns can be produced by three-channel rotor-spun colorful melange yarn with different periods of color.

The fabric, made by the rotor-spun colorful melange yarn, is rich in color, clear in layers, soft in the hand and has a hazy three-dimensional effect. The product is environmentally friendly and saves energy.

An innovative idea to develop various colorful fabrics is proposed by combining their pattern with colorful melange yarn produced by a three-channel rotor spinning machine.

This paper seeks to report an experimental investigation on the tearing and tensile strength behaviour of military khaki fabrics from grey to finished process.

Uses three different types of military fabric (3 up 1 down twill), differing in type of constituent yarns (ring/rotor) in order to test their tearing and testing strength behaviour.

Tearing strength of fabric is found to be very much susceptible to change due to the process variation, while fabric tensile strength is relatively less sensitive. Ring spun yarn fabric shows higher tearing strength compared with rotor spun yarn fabric. However, the difference in their tearing strength reduces substantially as the process approaches towards the finished state. On the other hand, rotor spun yarn fabric exhibits higher tensile strength along the warp. Tearing strength along bias direction is in between warp and weft wise tearing strength; whereas tensile strength is lowest while tested along the bias direction. During the grey to finished process, tear strength falls at bleaching and dyeing, and particularly drops in strength is being more at the dyeing stage.

This study has investigated the tearing and tensile strength behaviour of military khaki fabrics from grey to finished state, developing understanding of the impact of different processes on the tearing strength, so that fabric of the required tear strength can be developed with process modification.

Porosity is one of the most important properties of the textile substrate. It can influence the comfort of a garment by affecting its breathability and thermal conductivity. During the process of dyeing, the dye liquor comes in contact with the substrate; the absorption of the dye liquor into the substrate will be dependent on its porosity. The concept of porosity between the yarns of fabric is a common phenomenon; however, the porosity between the fibres in the yarn can also influence the dyeing behaviour of the fabric.

In this research, ring and rotor yarns of 25/s and 30/s counts are considered as textile substrates. The porosity of yarns was determined theoretically and experimentally using the image analysis method.

It was found that theoretical porosity is independent of the yarn manufacturing method. In addition, 30/s yarn was more porous as compared with 25/s yarn having a higher pore area. Rotor yarns had higher porosity, dye fixation and K/S as compared with ring yarns. Dyeing behaviour was also dependent on the count of yarn. Specifically, 30/s yarns have higher dye fixation as compared with 25/s yarns. However, 25/s yarns were dyed with deeper shades showing higher K/S values. Also, 25/s yarns are coarser than 30/s yarns having higher diameters and cross-sectional area, thus resulting in deeper shades and higher K/S values.

This novel technique is based on the comparative study of the porosity of various types of yarns using the image analysis technique. This investigation shows that the porosity between the fibres in the yarn can also influence the dyeing behaviour of the yarn.

The purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home furnishings. The study aims to determine the effect of different blend ratios on the physical and mechanical properties of the yarn.

The study involves blending Arecanut and cotton fibers in various ratios (90:10, 75:25, 50:50, 25:75 and 10:90) at two different yarn counts (10/1 and 5/1). Various physical and mechanical properties of the blended yarn are analyzed, including unevenness, coefficient of mass variation (cvm%), imperfection, hairiness, breaking strength, elongation, tenacity and breaking work.

The research findings suggest that the blend ratio of 10:90 (10% cotton and 90% Arecanut fiber) produced the best results in terms of physical and mechanical properties for both yarn counts. This blend ratio resulted in reduced unevenness, cvm% and imperfection, while also exhibiting good mechanical properties such as breaking strength, elongation, tenacity and breaking work. The blend with a higher concentration of cotton generally showed better properties due to the coarseness of Arecanut fiber. As the goal of the study was to determine the best blend ratio that included the most Arecanut fiber based on its physical and mechanical properties, which is suitable for home furnishing applications, 75:25 Areca cotton blend ratio of yarn count 5/1 proved to be the best.

The study acknowledges that Arecanut fiber must be blended with other commercially used fibers like cotton due to its coarseness. While the study provides insights into optimizing blend ratios for home furnishings and packaging, further research may be needed to make the material suitable for clothing applications.

The research has practical implications for industries interested in utilizing Arecanut and cotton blends for various applications, such as home furnishings and packaging materials. It suggests that specific blend ratios can result in yarn with desirable properties for these purposes.

The study mentions that the increased use of Arecanut fibers can benefit the growers of Arecanut, potentially providing economic opportunities for communities engaged in Arecanut farming.

The research explores the utilization of Arecanut fibers, an underutilized resource, in combination with cotton to create sustainable yarn. It assesses various blend ratios and their impact on yarn properties, contributing to the understanding of eco-friendly textile materials.

The purpose of this paper is to mathematically model the structure of doubled fancy yarns made by combining together several threads.

It was assumed that such a structure may have two distinctive parts – sinusoidal and helical (i.e. sigmoidal). This model is based on calculating the length of the effect thread in relation to the core thread. The case of having several variants of such a structure was discussed to account for several types of doubled fancy yarns. The number of wraps of the binder, the overfed ratio, and heights of the fancy profiles in the different parts were the fundamental parameters of this model. The effects of changes in the number of wraps, the overfeed ratio or both simultaneously, on this model, were also considered. The shape factor of fancy yarn was also modelled depending on the basic model of the structure.

The model was tested and the correlation coefficient between the theoretical value and the real value of length of the effect thread was 0.90.

This model is useful for predicting the length of the effect component based on the type, dimension and number of the fancy profiles of doubled fancy yarn, and for understanding the changes of the multiple-thread structure of fancy yarn when the overfeed ratio and/or the number of wraps were to change.

The purpose of this study was to produce yarns from three different spinning techniques, i.e.Murata Vortex Spinning (MVS) ring spinning and rotor spinning. Those yarns were then used to produce fabrics. Then, the effect of silicone softener on tactile comfort of fabric was investigated.

Three different yarns, i.e. Ring, Rotor and MVS yarns, were used to make fabrics using CCI sample loom which were then subjected to post treatments like desizing, scouring and bleaching. After the completion of the dyeing process, silicone-based softener was used to improve the hand feel of fabrics. The structures of three yarns were evaluated using Scanning electron microscopy. The fabrics were evaluated against compression, bending and surface properties using Kawabata evaluation system.

The fabric made of MVS yarn depicted more geometrical roughness, coefficient of friction and bending rigidity but less compressibility as compared to fabrics made with other yarns. It was observed that softener concentration has a direct relationship with thickness and bending rigidity of the fabric, and inverse relationship with coefficient of friction and geometrical roughness of the fabric.

MVS yarn has some superior properties over rotor and ring spun yarn like high production rates, high resistance to pilling, clear appearance and stability against deformation but has disadvantage that it has less compressibility. Therefore, softener is applied on the fabric, to address this issue, so that it could also be used for apparels application.

Spandex fibers have superior stretch and elastic recovery ability, which is why clothes containing spandex fibers fit well and are comfortable. The most common methods of producing elastic yarns are core-spun on a modified ring frame and hollow spindle technique. Rotor spinning has many advantages over ring spinning and has been adopted worldwide. In this paper, a method of producing the cotton/spandex composite yarns on a modified open-end rotor spinning is introduced. By changing the draft ratio and linear density of spandex filaments, different kinds of cotton/spandex composite yarns are produced on a modified rotor spinning frame, and their appearance and properties are tested and analyzed at the same time. The results show that the spandex draft ratio has great influence on the appearance and properties of rotor spun cotton/spandex composite yarns. The linear density of spandex filaments also has influence on the properties of composite yarns.