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Article
Publication date: 4 August 2021

Hao Li, Haipeng Geng and Hao Lin

The misalignment is generally inevitable in the process of machining and assembly of rotor systems with gas foil bearings, but the exploration on this phenomenon is relatively…

Abstract

Purpose

The misalignment is generally inevitable in the process of machining and assembly of rotor systems with gas foil bearings, but the exploration on this phenomenon is relatively less. Therefore, the purpose of this paper is to carry out the thermo-elastohydrodynamic analysis of the foil bearing with misalignment, especially the inhomogeneous foil bearing.

Design/methodology/approach

The rotor is allowed to misalign in two non-rotating directions. Then the static and dynamic performance of the inhomogeneous foil bearing is studied. The thermal-elastohydrodynamic analysis is realized by combining the Reynolds equation, foil deformation equation and energy equation. The small perturbation method is used to calculate the dynamic coefficients, then the critical whirl ratio is obtained.

Findings

The gas pressure, film thickness and temperature distribution distort when the misalignment appears. The rotor misalignment can improve the loading capacity but rise the gas temperature at the same time. Furthermore, the rotor misalignment can affect the critical whirl ratio which demonstrates that it is necessary to analyze the misalignment before the rotordynamic design.

Originality/value

The value of this paper is the exploration of the thermo-elastohydrodynamic performance of the inhomogeneous foil bearing with misalignment, the analysis procedure and the corresponding results are valuable for the design of turbo system with gas foil bearings.

Details

Industrial Lubrication and Tribology, vol. 73 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 November 2020

Liangliang Li and Yonghui Xie

Owing to the development of the smaller-sized rotational machinery, the demand for the high-speed and low-resistance gas bearing increases rapidly. The research of micro gas…

Abstract

Purpose

Owing to the development of the smaller-sized rotational machinery, the demand for the high-speed and low-resistance gas bearing increases rapidly. The research of micro gas bearing in the condition of rarefied gas state is still not satisfied. Therefore, the purpose of this paper is to present a numerical investigation of the effect of misalignment and rarefaction effect on the comprehensive performance of micro-electrical-mechanical system (MEMS) gas bearing.

Design/methodology/approach

The Fukui and Kaneko model is expanded to 2D solution domain to describe the flow field parameters. The finite element method is used to discretize the equation. Newton–Raphson method is used to solve the nonlinear equations for the static performance of gas bearing, and partial deviation method is adopted for the solution of dynamic equations.

Findings

The static and dynamic characteristics of MEMS gas bearing are calculated, and the comparison is made to study the influence of rarefaction effect and misalignment. The results show that the rarefaction effect will decrease bearing load capacity compared with traditional solution of Reynolds equation, and the misalignment will reduce the stability of bearing. The influence of misalignment on gas film thickness is also analyzed in this paper.

Originality/value

The investigation of this paper emerges the change regularity of comprehensive performance of MEMS gas bearing considering rarefaction effect and misalignment, which provides a reference for the actual manufacturing of MEMS gas bearing and for the safety operation of micro dynamic machinery.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0023/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 June 2010

Pratesh Jayaswal, S.N. Verma and A.K. Wadhwani

The objective of this paper is to provide a brief review of recent developments in the area of applications of ANN, Fuzzy Logic, and Wavelet Transform in fault diagnosis. The…

1754

Abstract

Purpose

The objective of this paper is to provide a brief review of recent developments in the area of applications of ANN, Fuzzy Logic, and Wavelet Transform in fault diagnosis. The purpose of this work is to provide an approach for maintenance engineers for online fault diagnosis through the development of a machine condition‐monitoring system.

Design/methodology/approach

A detailed review of previous work carried out by several researchers and maintenance engineers in the area of machine‐fault signature‐analysis is performed. A hybrid expert system is developed using ANN, Fuzzy Logic and Wavelet Transform. A Knowledge Base (KB) is created with the help of fuzzy membership function. The triangular membership function is used for the generation of the knowledge base. The fuzzy‐BP approach is used successfully by using LR‐type fuzzy numbers of wavelet‐packet decomposition features.

Findings

The development of a hybrid system, with the use of LR‐type fuzzy numbers, ANN, Wavelets decomposition, and fuzzy logic is found. Results show that this approach can successfully diagnose the bearing condition and that accuracy is good compared with conventionally EBPNN‐based fault diagnosis.

Practical implications

The work presents a laboratory investigation carried out through an experimental set‐up for the study of mechanical faults, mainly related to the rolling element bearings.

Originality/value

The main contribution of the work has been the development of an expert system, which identifies the fault accurately online. The approaches can now be extended to the development of a fault diagnostics system for other mechanical faults such as gear fault, coupling fault, misalignment, looseness, and unbalance, etc.

Details

Journal of Quality in Maintenance Engineering, vol. 16 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 26 August 2020

Fatima Souad Bezzaoucha, M’hammed Sahnoun and Sidi Mohamed Benslimane

Improving reliability is a key factor in reducing the cost of wind energy, which is strongly influenced by the cost of maintenance operations. In this context, this paper aims to…

Abstract

Purpose

Improving reliability is a key factor in reducing the cost of wind energy, which is strongly influenced by the cost of maintenance operations. In this context, this paper aims to propose a degradation model that describes the phenomenon of fault propagation to apply proactive maintenance that will act on the cause of failure to prevent its reoccurrence as well as to improve future system designs.

Design/methodology/approach

The methodology adopted consists in identifying the different components of a wind turbine, their causes and failure modes, and then, classifying these components according to their causes of failure.

Findings

The result is a classification of the different components of a wind turbine according to their failure causes. From the obtained classification, the authors observed that the failure modes for one component are a failure cause for another component, which describes the phenomenon of failure propagation.

Originality/value

The different classifications existing in the literature depend on the nature, position and function of the different components. The classification of this study consists in grouping the components of a wind turbine according to their failure causes to develop a degradation model considering the propagation of failure in the field of wind turbines.

Details

International Journal of Energy Sector Management, vol. 15 no. 2
Type: Research Article
ISSN: 1750-6220

Keywords

Article
Publication date: 8 June 2015

Kai Feng and Xueyuan Zhao

The purpose of this paper is to investigate the effects of misalignment on the static and dynamics characteristics of bump-type foil bearings (BFBs). High-speed and…

Abstract

Purpose

The purpose of this paper is to investigate the effects of misalignment on the static and dynamics characteristics of bump-type foil bearings (BFBs). High-speed and high-temperature oil-free turbomachinery can be realized with the use of gas foil bearings (GFBs). GFBs have a flexible supporting structure; thus, they can tolerate a higher degree of misalignment compared with rolling element bearings.

Design/methodology/approach

A test rig for GFBs has been developed to measure the effects of misalignment on the structure characteristics of bump-type foil bearings. The link-spring model, which is the foil structure model presented previously by the authors, is used as a basis in the present study to predict the static and dynamic performances of the foil structure. In general, predictions of the dynamic characteristics exhibit good agreement with the measurements acquired from the dynamic load tests.

Findings

Results from the static tests show that GFBs develop high stiffness when the misalignment angle increases. Moreover, the dynamic characteristics of GFBs are identified by considering the test bearing supported by a non-rotating shaft as a one-degree-of-freedom system. The results indicate that the dynamic characteristics of GFBs strongly depend on excitation frequency and excitation amplitude because of the variation in the dynamic friction force within the foil structure. The structural stiffness and equivalent viscous damping increase with an increase in the misalignment angle.

Originality/value

The present study focuses on the misalignment of GFBs and investigates experimentally the effects of misalignment on the structure characteristics of GFBs.

Details

Industrial Lubrication and Tribology, vol. 67 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 October 2021

Fan Zhang, Peng Yin, Yuyang Liu and Jianmei Wang

The purpose of this paper is to study the influence of pivot stiffness on the dynamic characteristics of tilting-pad journal bearings (TPJBs) and the stability of the bearing-rotor

Abstract

Purpose

The purpose of this paper is to study the influence of pivot stiffness on the dynamic characteristics of tilting-pad journal bearings (TPJBs) and the stability of the bearing-rotor system.

Design/methodology/approach

A theoretical numerical model is established, and the influences of pivot stiffness on TPJBs and a bearing-rotor system are analyzed. Then, two kinds of pivot structures with different stiffness are designed and the vibration characteristics are tested on the vertical rotor bearing test bench.

Findings

The pivot stiffness has an obvious effect on the dynamic characteristics of the TPJBs and the stability of the bearing-rotor system. As a result of appropriate pivot stiffness, the critical speed and the vibration amplification factor can be reduced, the logarithmic decay rate and the stability of the rotor system can be effectively increased. While the journal whirl orbit is smoother and the rubbing is obviously reduced when the bearings have flexible pivots.

Originality/value

The influence of pivot stiffness on TPJBs and a vertical rotor-bearing system is studied by theoretical and experimental methods.

Details

Industrial Lubrication and Tribology, vol. 73 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 October 2019

Yuri Merizalde, Luis Hernández-Callejo, Oscar Duque-Pérez and Víctor Alonso-Gómez

Despite the wide dissemination and application of current signature analysis (CSA) in general industry, CSA is not commonly used in the wind industry, where the use of vibration…

Abstract

Purpose

Despite the wide dissemination and application of current signature analysis (CSA) in general industry, CSA is not commonly used in the wind industry, where the use of vibration signals predominates. Therefore, the purpose of this paper is to review the use of generator CSA (GCSA) in the online fault detection and diagnosis of wind turbines (WTs).

Design/methodology/approach

This is a bibliographical investigation in which the use of GCSA for the maintenance of WTs is analyzed. A section is dedicated to each of the main components, including the theoretical foundations on which GCSA is based and the methodology, mathematical models and signal processing techniques used by the proposals that exist on this topic.

Findings

The lack of appropriate technology and mathematical models, as well as the difficulty involved in performing actual studies in the field and the lack of research projects, has prevented the expansion of the use of GCSA for fault detection of other WT components. This research area has yet to be explored, and the existing investigations mainly focus on the gearbox and the doubly fed induction generator; however, modern signal treatment and artificial intelligence techniques could offer new opportunities in this field.

Originality/value

Although literature on the use of GCSA for the detection and diagnosis of faults in WTs has been published, these papers address specific applications for each of the WT components, especially gearboxes and generators. For this reason, the main contribution of this study is providing a comprehensive vision for the use of GCSA in the maintenance of WTs.

Details

Journal of Quality in Maintenance Engineering, vol. 26 no. 3
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 13 March 2017

Abdelrasoul M. Gad

Compliant foil thrust bearings are promising bearings for high-speed oil-free turbomachinery. However, most previous experimental and numerical approaches to investigate the…

Abstract

Purpose

Compliant foil thrust bearings are promising bearings for high-speed oil-free turbomachinery. However, most previous experimental and numerical approaches to investigate the performance of these bearings have ignored the effect of bearing runner misalignment. Therefore, this paper aims to evaluate the effects of static and dynamic angular misalignments of the bearing runner on the performance of a gas-lubricated foil thrust bearing.

Design/methodology/approach

The bearing runner is allowed a maximum angular misalignment that produces a minimum gas film thickness as low as 20 per cent of the nominal clearance. Then, the variations of bearing load carrying capacity, viscous power loss and stiffness and damping coefficients of the gas film with runner misalignment are thoroughly analyzed. The flow in the gas film is modeled with compressible Reynolds equation along with the Couette approximation technique, and the deformation of the compliant bearing is calculated with a robust analytical model. Small perturbations method is used to calculate the force and moment dynamic coefficients of the gas film.

Findings

The results show that misaligned foil thrust bearings are capable of developing a restoring moment sufficient enough to withstand the imposed misalignments. Furthermore, the enhanced hydrodynamic effect ensures a stable operation of the misaligned bearing, and the results highlighted the role of the compliant bearing structure to maintain foil bearing prominent features even at misaligned conditions.

Originality/value

The value of this study is the evaluation of the effects of runner angular misalignments on the static and dynamic characteristics of Generation II bump-type foil thrust bearing.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 June 2019

Adrian Młot and Marian Łukaniszyn

Analysis of test data monitored for a number of electric machines from the low volume production line can lead to useful conclusions. The purpose of this paper is to trace the…

Abstract

Purpose

Analysis of test data monitored for a number of electric machines from the low volume production line can lead to useful conclusions. The purpose of this paper is to trace the machine performance to find quality-related issues and/or identify assembly process ones. In this paper, the monitoring of experimental data is related to the axial flux motor (AFM) used in hybrid electric vehicle (HEV) and in electric vehicle (EV) traction motors in the global automobile market.

Design/methodology/approach

Extensive data analyses raised questions like what could be the causes of possible performance deterioration of the AFM and how many electric motors may not pass requirements during operation tests. In small and medium research units of AFM for HEV or EV, engineers came across a number of serious issues that must be resolved. A number of issues can be eliminated by implementing methods for reducing the number of failing AFMs. For example, improving the motor assembly precision leads to reduction of the machine parameters deterioration.

Findings

Assembly tolerances on electric motor characteristics should be investigated during motor design. The presented measurements can be usable and can point out the weakest parts of the motor that can be a reason for the reduced efficiency and/or lifetime of the AFM. Additionally, the paper is addressed to electric motor engineers designing and/or investigating electric AFMs.

Originality/value

Performance of AFM was monitored for a number of identical motors from low volume production line. All tested motors were operated continuously for a long period of time and the tests were repeated every few weeks for half a year to check the reliability of motor design and indicate how much the motor parameters may change. The final results point how many motors fail the requirements of motor performance. A few batches of AFM were selected for testing. Each batch represents a different size (nominal power) of the same type of AFM.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 38 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 September 1999

Jaroslav Mackerle

This paper gives a review of the finite element techniques (FE) applied in the analysis and design of machine elements; bolts and screws, belts and chains, springs and dampers…

4353

Abstract

This paper gives a review of the finite element techniques (FE) applied in the analysis and design of machine elements; bolts and screws, belts and chains, springs and dampers, brakes, gears, bearings, gaskets and seals are handled. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of this paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An Appendix included at the end of the paper presents a bibliography on finite element applications in the analysis/design of machine elements for 1977‐1997.

Details

Engineering Computations, vol. 16 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 185