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1 – 10 of over 8000
Article
Publication date: 13 November 2017

Jun Zha, Yaolong Chen and Penghai Zhang

The form error of shaft and hole parts is inevitable because of the machining error caused by rotation error of tool axis in machine tools where the elliptical form error is the…

Abstract

Purpose

The form error of shaft and hole parts is inevitable because of the machining error caused by rotation error of tool axis in machine tools where the elliptical form error is the most common in shaft and bearing bush. The purpose of this paper is to present the relationship between the elliptical form error and rotation accuracy for hydrostatic journal bearing in precision spindle and rotation table.

Design/methodology/approach

An error averaging effect model of hydrostatic journal bearing is established by using Reynolds equation, pressure boundary conditions, flux continuity equation of the land and kinetic equation of shaft in hydrostatic journal bearing. The effects of shaft and bearing bush on rotation accuracy were analyzed quantitatively.

Findings

The results reveal that the effect of shaft elliptical form error on rotation accuracy was six times larger than bearing bush. Therefore, to improve the rotation accuracy of hydrostatic journal bearing in spindle or rotation table, the machining error of shaft should be controlled carefully.

Originality/value

An error averaging model is proposed to evaluate the effect of an elliptical form error on rotation accuracy of hydrostatic journal bearings, which solves the Reynolds equation, the flux continuity equation and the kinetic equation. The determination of form error parameters of shaft and bearing bush can be yielded from finding results of this study for precision design of hydrostatic journal bearings.

Details

Industrial Lubrication and Tribology, vol. 69 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 26 June 2021

Binbin Zhao, Yunlong Wang, Qingchao Sun, Yuanliang Zhang, Xiao Liang and Xuewei Liu

Assembly accuracy is the guarantee of mechanical product performance, and the characterization of the part with geometrical deviations is the basis of assembly accuracy analysis.

Abstract

Purpose

Assembly accuracy is the guarantee of mechanical product performance, and the characterization of the part with geometrical deviations is the basis of assembly accuracy analysis.

Design/methodology/approach

The existed small displacement torsors (SDT) model cannot fully describe the part with multiple mating surfaces, which increases the difficulty of accuracy analysis. This paper proposed an integrated characterization method for accuracy analysis. By analyzing the internal coupling relationship of the different geometrical deviations in a single part, the Monomer Model was established.

Findings

The effectiveness of the Monomer Model is verified through an analysis of a simulated rotor assembly analysis, and the corresponding accuracy analysis method based on the model reasonably predicts the assembly deviation of the rotor.

Originality/value

The Monomer Model realizes the reverse calculation of assembly deformation for the first time, which can be used to identify the weak links that affect the assembly accuracy, thus support the accuracy improvement in the re-assembly stage.

Details

Assembly Automation, vol. 41 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 1 September 1972

J.K. BARUGH

AS JET AIRCRAFT become heavier and faster and fly higher, so ever greater demands are made on the gas turbines which propel them.

Abstract

AS JET AIRCRAFT become heavier and faster and fly higher, so ever greater demands are made on the gas turbines which propel them.

Details

Aircraft Engineering and Aerospace Technology, vol. 44 no. 9
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 20 December 2019

Yanhui Sun, Junkang Guo, Jun Hong and Guanghui Liu

This paper aims to develop a theoretical method to analyze the rotation accuracy of rotating machinery with multi-support structures. The method effectively considers the…

Abstract

Purpose

This paper aims to develop a theoretical method to analyze the rotation accuracy of rotating machinery with multi-support structures. The method effectively considers the geometric errors and assembly deformation of parts.

Design/methodology/approach

A method composed of matrix and FEA methods is proposed to do the analysis. The deviation propagation analysis results and external loads are set as boundary conditions of the model which is built with Timoshenko beam elements to calculate the spatial pose of the rotor. The calculation is performed repeatedly as the rotation angle increased to get the rotation trajectories of concerned nodes, and further evaluation is done to get the rotation accuracy. Additionally, to get more reliable results, the bearing motion errors and stiffness are analyzed by a static model considering manufacturing errors of parts.

Findings

The feasibility of the proposed method is verified through a case study of a high-precision spindle. The method reasonably predicts the rotation accuracy of the spindle.

Originality/value

For rotating machinery with multi-support structures, the paper proposes a modeling method to predict the rotation accuracy, simultaneously considering geometric errors and assembly deformation of parts. This would improve the accuracy of tolerance analysis.

Details

Assembly Automation, vol. 40 no. 5
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 2 January 2019

Ke Zhang, Hao Gui, Zhifeng Luo and Danyang Li

Laser navigation without a reflector does not require setup of reflector markers at the scene and thus has the advantages of free path setting and flexible change. This technology…

Abstract

Purpose

Laser navigation without a reflector does not require setup of reflector markers at the scene and thus has the advantages of free path setting and flexible change. This technology has attracted wide attention in recent years and shows great potential in the field of automatic logistics, including map building and locating in real-time according to the environment. This paper aims to focus on the application of feature matching for map building.

Design/methodology/approach

First, an improved linear binary relation algorithm was proposed to calculate the local similarity of the feature line segments, and the matching degree matrix of feature line segments between two adjacent maps was established. Further, rough matching for the two maps was performed, and both the initial rotation matrix and the translation vector for the adjacent map matching were obtained. Then, to improve the rotation matrix, a region search optimization algorithm was proposed, which took the initial rotation matrix as the starting point and searched gradually along a lower error-of-objective function until the error sequence was nonmonotonic. Finally, the random-walk method was proposed to optimize the translation vector by iterating until the error-objective function reached the minimum.

Findings

The experimental results show that the final matching error was controlled within 10 mm after both rotation and translation optimization. Also, the algorithm of map matching and optimization proposed in this paper can realize accurately the feature matching of a laser navigation map and basically meet the real-time navigation and positioning requirements for an automated-guided robot.

Originality/value

A linear binary relation algorithm was proposed, and the local similarity between line segments is calculated on the basis of the binary relation. The hill-climbing region search algorithm and the random-walk algorithm were proposed to optimize the rotation matrix and the translation vector, respectively. This algorithm has been applied to industrial production.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 January 2017

Shervan Fekriershad and Farshad Tajeripour

The purpose of this paper is to propose a color-texture classification approach which uses color sensor information and texture features jointly. High accuracy, low noise…

Abstract

Purpose

The purpose of this paper is to propose a color-texture classification approach which uses color sensor information and texture features jointly. High accuracy, low noise sensitivity and low computational complexity are specified aims for this proposed approach.

Design/methodology/approach

One of the efficient texture analysis operations is local binary patterns (LBP). The proposed approach includes two steps. First, a noise resistant version of color LBP is proposed to decrease its sensitivity to noise. This step is evaluated based on combination of color sensor information using AND operation. In a second step, a significant points selection algorithm is proposed to select significant LBPs. This phase decreases final computational complexity along with increasing accuracy rate.

Findings

The proposed approach is evaluated using Vistex, Outex and KTH-TIPS-2a data sets. This approach has been compared with some state-of-the-art methods. It is experimentally demonstrated that the proposed approach achieves the highest accuracy. In two other experiments, results show low noise sensitivity and low computational complexity of the proposed approach in comparison with previous versions of LBP. Rotation invariant, multi-resolution and general usability are other advantages of our proposed approach.

Originality/value

In the present paper, a new version of LBP is proposed originally, which is called hybrid color local binary patterns (HCLBP). HCLBP can be used in many image processing applications to extract color/texture features jointly. Also, a significant point selection algorithm is proposed for the first time to select key points of images.

Article
Publication date: 6 January 2012

Mohamed Slamani, Albert Nubiola and Ilian Bonev

The purpose of this paper is to investigate the use of a laser tracker, a laser interferometer system and a telescopic ballbar for assessing the positioning performance of a…

1916

Abstract

Purpose

The purpose of this paper is to investigate the use of a laser tracker, a laser interferometer system and a telescopic ballbar for assessing the positioning performance of a six‐axis industrial serial robot. The paper also aims to illustrate the limitations of these three metrology instruments for the assessment of robot positioning performance and to demonstrate the inadequacy of simplistic performance tests.

Design/methodology/approach

Specific test methods in the case of the laser interferometer system and the telescopic ballbar are proposed. Measurements are analyzed in accordance to the ISO 9283 norm.

Findings

It is found that, in static conditions and after a relatively short warm‐up, the unidirectional position repeatability of the non‐calibrated industrial robot under study (an ABB IRB 1600) is better than 37 μm, the unidirectional orientation repeatability is at worst 87 μrad, the linear position accuracy is better than 650 μm, and the rotation accuracy is at worst 2.8 mrad (mainly because of the sixth robot axis). It was also found that the dynamic (radial) errors due to vibrations can be up to approximately ±250 μm along a small circular path at TCP speed of 700 mm/s.

Practical implications

It is pointed out that the use of a laser tracker (or any other large range portable 3D measurement system) is questionable for assessing – let alone analyzing in depth – the unidirectional position repeatability of some of today's industrial robots. It is also demonstrated that the laser interferometer system can be used for measuring linear errors along a linear path of motion as well as angular errors about axes orthogonal to the path of motion. Finally, it is shown that the telescopic ballbar is an excellent, comparably low‐cost, high‐precision tool for assessing the static and dynamic positioning performance of industrial robots and its use in robotics should be further developed.

Originality/value

This work is the first to detail the use of three metrology equipments for assessing the positioning performance of an industrial robot. Experimental results are presented and discussed. Some guidelines for optimizing the positioning performance of an industrial robot are provided.

Details

Industrial Robot: An International Journal, vol. 39 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 November 2019

Chern Sheng Lin, Chang-Yu Hung, Chung Ting Chen, Ke-Chun Lin and Kuo Liang Huang

This study aims to present an optical alignment and compensation control of die bonder for chips containing through-silicon vias and develop three-dimensional integrated circuit…

Abstract

Purpose

This study aims to present an optical alignment and compensation control of die bonder for chips containing through-silicon vias and develop three-dimensional integrated circuit stacked packaging for compact size and multifunction.

Design/methodology/approach

The machine vision, optical alignment method and sub-pixel technology in dynamic imaging condition are used. Through a comparison of reference image, the chip alignment calibration can improve machine accuracy and stability.

Findings

According to the experimental data and preliminary results of the analysis, accuracy can be achieved within the desired range, and the accuracy is much better than traditional die bonder equipment. The results help further research in die bonder for chips containing through-silicon vias.

Originality/value

In subsequent testing of the chip, the machine can simultaneously test multiple chips to save test time and increase productivity.

Article
Publication date: 1 December 1997

Bijan Shirinzadeh

Notes that there are many areas where fine positioning of a robotic device carrying a specialized end‐effector is required. Describes a mechatronic wrist unit with fine motion…

809

Abstract

Notes that there are many areas where fine positioning of a robotic device carrying a specialized end‐effector is required. Describes a mechatronic wrist unit with fine motion capabilities for such applications. The wrist unit was designed as a four‐axis system with three revolute and one prismatic. The implementation is carried out in two stages. In the first stage, one prismatic axis and one revolute axis are implemented. Focuses attention on the underlying techniques for the development of this wrist unit given the requirements for weight and accuracy. Also describes the actuation mechanism and control strategies for the mechatronic wrist unit. Also presents the results of the experiments carried out for performance analysis.

Details

Industrial Robot: An International Journal, vol. 24 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 29 July 2014

Chengyong Zheng, Hong Li and Guokuan Li

This paper presents a novel printed circuit board (PCB) film image alignment method based on distance context of image components, which can be directly used for PCB film…

Abstract

Purpose

This paper presents a novel printed circuit board (PCB) film image alignment method based on distance context of image components, which can be directly used for PCB film inspection. PCB film inspection plays a very important role in PCB production.

Design/methodology/approach

First, image components of reference film image and inspected film image are extracted. Then, local distance context (LDC) and global distance context (GDC) are computed for each image component. Using LDC and GDC, the similarity of each pair of components between the reference film image and the inspected film image are computed, the component correspondences can be established accordingly and the parameters for aligning these two images can be eventually estimated.

Findings

LDC and GDC act as the local spatial distribution descriptor and the global relative position descriptor of the current component, and they are invariant to translation, rotating and scale. Experimental results on aligning real PCB film images against various rotations and scaling transformation show that the proposed algorithm is fast and accurate and is very suitable for PCB film inspection.

Research limitations/implications

The proposed algorithm is suitable for aligning those images that have some isolated connected components, such as the PCB film images. It is not suitable for general image alignment.

Originality/value

We put forward to use LDC and GDC as the local descriptor and global descriptor of an image component, and designed a PCB film image alignment algorithm that can overcome the shortcomings of that image alignment algorithm that was based on local feature descriptors such as Fourier descriptor.

Details

Circuit World, vol. 40 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

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