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Article
Publication date: 6 August 2018

Haixia Wang, Xiao Lu, Wei Cui, Zhiguo Zhang, Yuxia Li and Chunyang Sheng

Developing general closed-form solutions for six-degrees-of-freedom (DOF) serial robots is a significant challenge. This paper thus aims to present a general solution for six-DOF…

Abstract

Purpose

Developing general closed-form solutions for six-degrees-of-freedom (DOF) serial robots is a significant challenge. This paper thus aims to present a general solution for six-DOF robots based on the product of exponentials model, which adapts to a class of robots satisfying the Pieper criterion with two parallel or intersecting axes among its first three axes.

Design/methodology/approach

The proposed solution can be represented as uniform expressions by using geometrical properties and a modified Paden–Kahan sub-problem, which mainly adopts the screw theory.

Findings

A simulation and experiments validated the correctness and effectiveness of the proposed method (general resolution for six-DOF robots based on the product of exponentials model).

Originality/value

The Rodrigues rotation formula is additionally used to turn the complex problem into a solvable trigonometric function and uniformly express six solutions using two formulas.

Article
Publication date: 22 June 2018

Toufik Al Khawli, Hamza Bendemra, Muddasar Anwar, Dewald Swart and Jorge Dias

This paper presents a method for extracting the geometric primitives of a circle in a three-dimensional space from a discrete point cloud data set obtained by a laser stripe…

Abstract

Purpose

This paper presents a method for extracting the geometric primitives of a circle in a three-dimensional space from a discrete point cloud data set obtained by a laser stripe sensor. This paper aims to first establish a reference frame for the robotic drilling process by detecting the position and orientation of a reference hole on structural parts in a pre-drilling step, and second, to perform quality inspection of the hole in a post-drilling step.

Design/methodology/approach

The method is divided into the following steps: a plane is initially fitted on the data by evaluating the principle component analysis using singular value decomposition; the data points or measurements are then rotated around an arbitrary axis using the Rodriguesrotation formula such that the normal direction of the estimated plane and the z-axis direction is parallel; the Delaunay triangulation is constructed on the point cloud and the confidence interval is estimated for segmenting the data set located at the circular boundary; and finally, a circular profile is fitted on the extracted set and transformed back to the original position.

Findings

The geometric estimation of the circle in three-dimensional space constitutes of the position of the center, the diameter and the orientation, which is represented by the normal vector of the plane that the circle lives in. The method is applied on both simulated data set with the addition of several noise levels and experimental data sets. The main purpose of both the tests is to quantify the accuracy of the estimated diameter. The results show good accuracy (mean relative error < 1 per cent) and high robustness to noise.

Research limitations/implications

The proposed method is applied here to estimate the geometric primitives of only one circle (the reference hole). If multiple circles are needed, an addition clustering procedure is required to cluster the segmented data into multiple data sets. Each data set represents a circle. Also, the method does not operate efficiently on a sparse data sets. Dense data are required to cover the hole (at least ten scans to cover the hole diameter).

Practical implications

Researchers and practitioners can integrate this method with several robotic manufacturing applications where high accuracy is required. The extracted position and orientation of the hole are used to minimize the positioning and alignment errors between the mounted tool tip and the workpiece.

Originality/value

The method introduces data analytics for estimating the geometric primitives in the robotic drilling application. The main advantage of the proposed method is to register the top surface of the workpiece with respect to robot base frame with a high accuracy. An accurate workpiece registration is extremely necessary in the lateral direction (identifying where to drill), as well as in the vertical direction (identifying how far to drill).

Details

Industrial Robot: An International Journal, vol. 45 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 November 2018

Jun Ni and Wuxue Ding

Determinative locating and riveting distortions are highly coupled at assembly locale. Recent methods only take every tested or assumed locating errors at the mating surface into…

214

Abstract

Purpose

Determinative locating and riveting distortions are highly coupled at assembly locale. Recent methods only take every tested or assumed locating errors at the mating surface into the process planning for the assemblies in a simple form. However, the growth of part number makes it nearly infeasible to take every locating error at every mating surface into the dimensional precision calculation. This paper aims to provide a solid riveting process planning for the reduction of practical locating-related distortions.

Design/methodology/approach

Large-scale metrology firstly measures the determinative coordinates for the locating-deviated key points. Iterative finite element (FE) analyses then calculate the riveting-related key point distortions from every rivet upsetting directions (UDs) and assembly sequence. These key points on the actual assembly contour and relative FE nodes yield two virtual planes. Virtual plane manipulation adds the riveting distortions into the locating-deviated coordinates. Finally, optimal algorithm integrates the iterative FE analyses with virtual plane manipulation.

Findings

Case studies validate that the virtual plane manipulation coincides with the test well, and the proposed method has good compensation of practical locating distortion.

Research limitations/implications

The optimized rivet UDs may be set in a chaotic distribution, which may complicate the abundant riveting operations and the assembly appearance. Therefore, the use of automatic riveting systems can overcome the operational complexity, and the industrial design of rivet UD distribution will improve the assembly appearance.

Practical implications

The optimized UDs and assembly sequence are for assembly workers or automatic riveting systems.

Originality/value

The proposed method is the first to reduce the determinative locating distortion by a novel and efficient solid riveting process planning in detail, and the solid riveting process designed is conservative and accurate for practice.

Details

Assembly Automation, vol. 39 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 30 October 2018

He Zhang, Shaowei Yang and Zhengfeng Ma

Existing three-dimensional (3D) road-surface models use approximation methods such as a set of discrete triangular patches and cannot accurately describe changes in the…

Abstract

Purpose

Existing three-dimensional (3D) road-surface models use approximation methods such as a set of discrete triangular patches and cannot accurately describe changes in the geometrically designed elements along the road. This paper aims to construct a 3D road-surface model with combinations of geometric design invariants and apply the proposed model to analyse the state of motion of a wheel’s centre.

Design/methodology/approach

In this paper, the 3D road surface is modelled as a continuous function with combinations of geometric design invariants. By introducing the theories of differential geometries and rigid body dynamics, a wheel-road model wherein a wheel fixed to a Darboux frame moves along a curved road surface is constructed, and the wheel time-dependent properties of the velocity, angular velocity and acceleration at an arbitrary point of the surface are described using road geometry design invariants.

Findings

This paper adopts the Darboux frame to study the instantaneous spin-rolling motion of a wheel. It is found that the magnitudes of the spin-rolling velocity, the acceleration and the geometric invariants of the road surface, including the geodesic curvature, the normal curvature and the geodesic torsion, determine the instantaneous states of motion of a wheel.

Originality/value

This work provides a theoretical foundation for future studies of wheel motion states, such as the relationship between road geometry design invariants and driving safety, vehicle lane changing and other vehicle microbehaviours. New insights are gained in the areas of road safety and vehicles incorporating artificial intelligence.

Details

Engineering Computations, vol. 35 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 12 March 2020

Akif Hacinecipoglu, Erhan Ilhan Konukseven and Ahmet Bugra Koku

This study aims to develop a real-time algorithm, which can detect people even in arbitrary poses. To cover poor and changing light conditions, it does not rely on color…

Abstract

Purpose

This study aims to develop a real-time algorithm, which can detect people even in arbitrary poses. To cover poor and changing light conditions, it does not rely on color information. The developed method is expected to run on computers with low computational resources so that it can be deployed on autonomous mobile robots.

Design/methodology/approach

The method is designed to have a people detection pipeline with a series of operations. Efficient point cloud processing steps with a novel head extraction operation provide possible head clusters in the scene. Classification of these clusters using support vector machines results in high speed and robust people detector.

Findings

The method is implemented on an autonomous mobile robot and results show that it can detect people with a frame rate of 28 Hz and equal error rate of 92 per cent. Also, in various non-standard poses, the detector is still able to classify people effectively.

Research limitations/implications

The main limitation would be for point clouds similar to head shape causing false positives and disruptive accessories (like large hats) causing false negatives. Still, these can be overcome with sufficient training samples.

Practical implications

The method can be used in industrial and social mobile applications because of its robustness, low resource needs and low power consumption.

Originality/value

The paper introduces a novel and efficient technique to detect people in arbitrary poses, with poor light conditions and low computational resources. Solving all these problems in a single and lightweight method makes the study fulfill an important need for collaborative and autonomous mobile robots.

Details

Sensor Review, vol. 40 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 12 September 2023

Ling Wang, Xiaoliang Wu, Zeng Kang, Yanfeng Gao, Xiai Chen and Binrui Wang

In traditional calibration methods of kinematics parameters of industrial robots, dozens of model parameters are identified together based on an optimization procedure. Due to…

Abstract

Purpose

In traditional calibration methods of kinematics parameters of industrial robots, dozens of model parameters are identified together based on an optimization procedure. Due to different contributions of model parameter errors to the tool center point positioning error of industrial robots, obtaining good results for all model parameters is very difficult. Therefore, the purpose of this paper is to propose a sequential calibration method specifically for transmission ratio parameters, which includes reduction ratios and coupling ratios of industrial robot joints.

Design/methodology/approach

The ABB IRB 1410 industrial robot is considered as an example in this study. The transmission ratios for each joint of the robot are identified using the spatial circle fitting method based on spatial vectors, which fit the center and radius of joint rotation with the least squares optimization algorithm. In addition, a method based on the Rodriguesformula is designed and presented for identifying the actual coupling ratio of the robot. Subsequently, an experiment is carried out to verify the proposed sequential calibration method of transmission ratios.

Findings

In this experiment, the actual positions of the linkages before and after joint rotations are measured by a laser tracker. Accurate results of the reduction ratios and the coupling ratios are calculated, and the results are verified experimentally. The results show that by calibrating the reduction ratios and coupling ratios of the ABB robot, the rotation angle errors of the robot joints can be reduced.

Originality/value

The authors propose a sequential calibration method for transmission ratio parameters, including reduction ratios and coupling ratios of industrial robot joints. An experiment is carried out to verify this proposed sequential calibration method. This study may be beneficial for calibrating the kinematic parameters of industrial robots and improving their positioning accuracy.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 July 2005

Boštjan Brank, Said Mamouri and Adnan Ibrahimbegović

Aims to address the issues pertaining to dynamics of constrained finite rotations as a follow‐up from previous considerations in statics.

Abstract

Purpose

Aims to address the issues pertaining to dynamics of constrained finite rotations as a follow‐up from previous considerations in statics.

Design/methodology/approach

A conceptual approach is taken.

Findings

In this work the corresponding version of the Newmark time‐stepping schemes for the dynamics of smooth shells employing constrained finite rotations is developed. Different possibilities to choose the constrained rotation parameters are discussed, with the special attention given to the preferred choice of the incremental rotation vector.

Originality/value

The pertinent details of consistent linearization, rotation updates and illustrative numerical simulations are supplied.

Details

Engineering Computations, vol. 22 no. 5/6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 November 2001

Boštjan Brank and Adnan Ibrahimbegovic´

In this work we present interrelations between different finite rotation parametrizations for geometrically exact classical shell models (i.e. models without drilling rotation)…

Abstract

In this work we present interrelations between different finite rotation parametrizations for geometrically exact classical shell models (i.e. models without drilling rotation). In these kind of models the finite rotations are unrestricted in size but constrained in the 3‐d space. In the finite element approximation we use interpolation that restricts the treatment of rotations to the finite element nodes. Mutual relationships between different parametrizations are very clearly established and presented by informative commutative diagrams. The pluses and minuses of different parametrizations are discussed and the finite rotation terms arising in the linearization are given in their explicit forms.

Details

Engineering Computations, vol. 18 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 September 1999

C.E. Majorana and C. Pellegrino

The aim of this paper is to find the regions of dynamic stability of systems of beams and frames with finite displacements and rotations. A suitable numerical procedure allows…

Abstract

The aim of this paper is to find the regions of dynamic stability of systems of beams and frames with finite displacements and rotations. A suitable numerical procedure allows regions of dynamic stability to be obtained for any value of the dynamic force, taking into account the different characteristics of constraints, inertia and stiffness. A set of numerical applications is presented to show the capabilities of the proposed numerical method in the frame of the dynamic stability of beams.

Details

Engineering Computations, vol. 16 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 13 June 2016

João Dias-Oliveira, H Rodrigues and Humberto Varum

When a numerous amount of buildings was built in reinforced concrete, in a period when the regulations did not have the design philosophy for the occurrence of earthquakes, it is…

Abstract

Purpose

When a numerous amount of buildings was built in reinforced concrete, in a period when the regulations did not have the design philosophy for the occurrence of earthquakes, it is of extreme importance to carry out full and effective structural assessments, specially considering and comparing bare frame and infilled structure. The paper aims to discuss these issues.

Design/methodology/approach

Among several possibilities to make the evaluation as, simplified, linear analysis and static non-linear analysis, the non-linear dynamic can provide the most accurate numerical behaviour compared to the real one. The time-history non-linear analyses are developed on the software SeismoStruct for different levels of intensity. Local verifications are then applied separately from both Eurocode and Italian Code.

Findings

The application of validated models for the analysis of real buildings allows a complete seismic assessment. The level of uncertainty increases integrating particularities regarding the infill masonry walls. The paper shows important global and local seismic safety for these complex typology of buildings.

Originality/value

A representative common concrete structure without seismic provisions is first analysed and discussed in terms of global behaviour, deformations and progression of forces. The case study structure is considered both as bare structure and with integrated infill panels. It is also discussed in a local level, about brittle and ductile mechanisms, and extra comparisons between different interpretations of different standards. The case study structure is considered both as bare structure and with integrated infill panels.

Details

Engineering Computations, vol. 33 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 103