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1 – 10 of over 4000
Article
Publication date: 30 June 2023

Abdul Kareem Abdul Jawwad and Mofid Mahdi

This article aims to investigate and model the effects of welding-generated thermal cycle on the resulting residual stress distribution and its role in the initiation and…

Abstract

Purpose

This article aims to investigate and model the effects of welding-generated thermal cycle on the resulting residual stress distribution and its role in the initiation and propagation of fatigue failure in thick shaft sections.

Design/methodology/approach

Experimental and numerical techniques were applied in the present study to explore the relationship(s) between welding residual-stress distribution and fatigue failure characteristics in a hydropower generator shaft. Experimental techniques included stereomicroscopy, optical and scanning electron microscopy (SEM), chemical analysis and mechanical testing. Finite element modelling (FEM) was used to model the shaft welding cycle in terms of thermal (temperature) history and the associated development of residual stresses within the weld joint.

Findings

Experimental analyses have confirmed the suitability of the used material for the intended application and confirmed the failure mode to be low cycle fatigue. The observed failure characteristics, however, did not match with the applied loading in terms of design stress levels, directionality and expected crack imitation site(s). FEM results have revealed the presence of a sharp stress peak in excess of 630 MPa (about 74% of material's yield strength) around weld start point and a non-uniform residual stress distribution in both the circumferential and through-thickness directions. The present results have shown very close matching between FEM results and observed failure characteristics.

Practical implications

The present article considers an actual industrial case of a hydropower generator shaft failure. Present results are valuable in providing insight information regarding such failures as well as some preventive design and fabrication measures for the hydropower and other power generation and transmission sector.

Originality/value

The presence of the aforementioned stress peak around welding start/end location and the non-uniform distribution of residual-stress field are in contrast to almost all published results based on some uniformity assumptions. The present FEM results were, however, the only stress distribution scenario capable of explaining the failure considered in the present research.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 6 June 2023

Wujiu Pan, Xianmu Li, Lele Sun, Hongxing Song and Minghai Wang

The purpose is to predict the distribution of the residual pretightening force of the bolt group under the action of any initial pretightening force, and to achieve the final…

Abstract

Purpose

The purpose is to predict the distribution of the residual pretightening force of the bolt group under the action of any initial pretightening force, and to achieve the final residual pretightening force as the target to solve the initial pretightening force value to be applied.

Design/methodology/approach

Based on the finite element method and the elastic interaction theory between bolt group, this paper establishes a prediction model for the residual pretightening force distribution of bolt group for one-step pretightening and multi-step pretightening of gasketless flange connection systems. In addition, using the general modeling method given in this paper, the prediction model of residual pretightening force of long plate bolt connection system is established, and compared with reference, which fully proves the effectiveness and universality of the general prediction model of residual pretightening force of bolt group.

Findings

The appropriate pretightening sequence, increasing the number of pretightening steps and variable amplitude loading can effectively reduce the influence of elastic interaction and improve the uniformity of residual pretightening force of the bolt group. And the selection of material, number of bolts and connected thickness of bolt connection system also has a great influence on the distribution of residual pretightening force of bolt groups.

Originality/value

The general prediction model for the residual pretightening force of bolt group of connecting structural components considering elastic interaction given in this paper can provide a reference for the design and optimization of the bolt assembly process of the rotor system and the casing system in aero-engine and the prediction of the performance of the connecting system.

Details

Engineering Computations, vol. 40 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 3 October 2022

Sara Mirzabagheri and Osama (Sam) Salem

Since columns are critical structural elements, they shall withstand hazards without any considerable damage. In the case of a fire, although concrete has low thermal conductivity…

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Abstract

Purpose

Since columns are critical structural elements, they shall withstand hazards without any considerable damage. In the case of a fire, although concrete has low thermal conductivity compared to other construction materials, its properties are changed at elevated temperatures. Most critically, the residual compressive strengths of reinforced concrete columns are significantly reduced after fire exposure. Validation of the worthiness of rehabilitating concrete structures after fire exposure is highly dependent on accurately determining the residual strengths of fire-damaged essential structural elements such as columns.

Design/methodology/approach

In this study, eight reinforced-concrete columns (200 × 200 × 1,500 mm) that were experimentally examined in a prior related study have been numerically modelled using ABAQUS software to investigate their residual compressive strengths after exposure to different durations of standard fire (i.e. one and two hours) while subjected to different applied load ratios (i.e. 20 and 40% of the compressive resistance of the column). Outcomes of the numerical simulations were verified against the prior study's experimental results.

Findings

In a subsequent phase, the results of a parametric study that has been completed as part of the current study to investigate the effects of the applied load ratios show that the application of axial load up to 80% of the compressive resistance of the column did not considerably influence the residual compressive strength of the shorter columns (i.e. 1,500 and 2,000-mm high). However, increasing the height of the column to 2,500 or 3,000 mm considerably reduced the residual compressive strength when the load ratio applied on the columns exceeded 60 and 40%, respectively. Also, when the different columns were simulated under two-hour standard fire exposure, the dominant failure was buckling rather than concrete crushing which was the typical failure mode in most columns.

Originality/value

The outcomes of the numerical study presented in this paper reflect the residual compressive strength of RC columns subjected to various applied load ratios and standard fire durations. Also, the parametric study conducted as part of this research on the effects of higher load ratios and greater column heights on the residual compressive strength of the fire-damaged columns is practical and efficient. The developed computer models can be beneficial to assist engineers in assessing the validity of rehabilitating concrete structures after being exposed to fire.

Details

Journal of Structural Fire Engineering, vol. 14 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 28 March 2023

Minting Wang, Renjie Cao, HuiChao Chang and Dong Liang

Laser-based powder bed fusion (LPBF) is a new method for forming thin-walled parts, but large cooling rates and temperature gradients can lead to large residual stresses and…

Abstract

Purpose

Laser-based powder bed fusion (LPBF) is a new method for forming thin-walled parts, but large cooling rates and temperature gradients can lead to large residual stresses and deformations in the part. This study aims to reduce the residual stress and deformation of thin-walled parts by a specific laser rescanning strategy.

Design/methodology/approach

A three-dimensional transient finite element model is established to numerically simulate the LPBF forming process of multilayer and multitrack thin-walled parts. By changing the defocus amount, the laser in situ annealing process is designed, and the optimal rescanning parameters are obtained, which are verified by experiments.

Findings

The results show that the annealing effect is related to the average surface temperature and scan time. When the laser power is 30 W and the scanning speed is 20 mm/s, the overall residual stress and deformation of the thin-walled parts are the smallest, and the in situ annealing effect is the best. When the annealing frequency is reduced to once every three layers, the total annealing time can be reduced by more than 60%.

Originality/value

The research results can help better understand the influence mechanism of laser in situ annealing process on residual stress and deformation in LPBF and provide guidance for reducing residual stress and deformation of LPBF thin-walled parts.

Article
Publication date: 21 August 2023

Yaobing Wei, Xuexue Wang, Jianhui Liu, Jianwei Li and Yichen Pan

Engineering composite laminates/structures are usually subjected to complex and variable loads, which result in interlayer delamination damage. However, damaged laminate may cause…

Abstract

Purpose

Engineering composite laminates/structures are usually subjected to complex and variable loads, which result in interlayer delamination damage. However, damaged laminate may cause the whole structure to fail before reaching the design level. Therefore, the purpose of this paper is to develop an equivalent model to effectively evaluate compressive residual strength.

Design/methodology/approach

In this paper, taking carbon fiber reinforced composite T300/69 specimens as the study object, first, the compressive residual strength under different impact energy is obtained. Then, zero-thickness cohesive elements, Hashin failure criteria and Camanho nonlinear degradation scheme are used to simulate the full-process simulation for compression after edge impact (CAEI). Lastly, based on an improved Whitney–Nuismer criterion, the equation of edge hole stress distribution, characteristic length and compressive residual strength is used to verify the correctness of the equivalent model.

Findings

An equivalent relationship between the compressive residual strength of damaged laminates and laminates with edge hole is established. For T300/69 laminates with a thickness of 2.4 mm, the compressive residual strength after damage under an impact energy of 3 J is equivalent to that when the hole aperture R = 2.25 mm and the hole aperture R = 9.18 mm when impact energy is 6 J. Besides, the relationship under the same size and different thickness is obtained.

Originality/value

The value of this study is to provide a reference for the equivalent behavior of damaged laminates. An equivalent model proposed in this paper will contribute to the research of compressive residual strength and provide a theoretical basis for practical engineering application.

Details

International Journal of Structural Integrity, vol. 14 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 21 July 2023

Jinhua Sun

Steel-reinforced concrete-filled steel tubular (SRCFST) columns have been increasingly popular in engineering practice for the columns' excellent seismic and fire performance…

Abstract

Purpose

Steel-reinforced concrete-filled steel tubular (SRCFST) columns have been increasingly popular in engineering practice for the columns' excellent seismic and fire performance. Significant design progress guidance has been made through continuous numerical and experimental research in recent years. This paper tested and analysed the residual loading capacity of SRCFST columns under axial loading after experiencing non-uniform ISO-834 standard fire.

Design/methodology/approach

The experimental research covered the main parameter of heating conditions, 1-side and 2-side fire, through two specimens. Two specimens were heated and loaded simultaneously in the furnace for 240 min. After cooling, the columns were moved to the hydraulic loading system and loaded to failure to determine the columns' residual capacity.

Findings

The experimental results indicated that the non-uniform heating area plays an essential role in the overall performance of SRCFST columns, the increasing heating area of columns results in lower residual loading capacity and stiffness. The SRCFST columns still had a high loading capacity after heating and loading in the fire.

Originality/value

The comparison of experimental data against design results showed that the design method generated a 16% safety margin for S2H4 and a 39% safety margin for S1H4.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 10 May 2023

Yanbiao Zou, Tao Liu, Tie Zhang and Hubo Chu

This paper aims to propose a learning exponential jerk trajectory planning to suppress the residual vibrations of industrial robots.

Abstract

Purpose

This paper aims to propose a learning exponential jerk trajectory planning to suppress the residual vibrations of industrial robots.

Design/methodology/approach

Based on finite impulse response filter technology, a step signal with a proper amplitude first passes through two linear filters and then performs exponential filter shaping to obtain an exponential jerk trajectory and cancel oscillation modal. An iterative learning strategy designed by gradient descent principle is used to adjust the parameters of exponential filter online and achieve the maximum vibration suppression effect.

Findings

By building a SCARA robot experiment platform, a series of contrast experiments are conducted. The results show that the proposed method can effectively suppress residual vibration compared to zero vibration shaper and zero vibration and derivative shaper.

Originality/value

The idea of the adopted iterative leaning strategy is simple and reduces the computing power of the controller. A cheap acceleration sensor is available because it just needs to measure vibration energy to feedback. Therefore, the proposed method can be applied to production practice.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 September 2022

Lixia Wang, Xin Zhang, Beibei Yan and Vigdis Boasson

This paper aims to examine the internal logical relationship between two intergenerational inheritance ways of passing property rights and residual control rights (RCR) and to…

Abstract

Purpose

This paper aims to examine the internal logical relationship between two intergenerational inheritance ways of passing property rights and residual control rights (RCR) and to construct a conceptual model comprising transfer elements, paths and timing of succession in this process.

Design/methodology/approach

Driven by the cases of Haixin, Tianyijiao and Changhe Group, this paper applies research methods of copying and expanding analysis logic, progressive deduction, content analysis and comparative research based on the perspective of HeXie theory to explore the deep interrelation of transfer elements, paths and timing during family business succession.

Findings

The findings present that the content of intergenerational inheritance of a family firm is the inheritance of property rights and RCR. First, the inheritance of property rights is a static inheritance of time-point delivery, whereas the inheritance of RCR is a dynamic inheritance process for a period of time. Second, the inheritance of property rights and RCR are not independent; only a “HeXie” succession of both rights can realize a successful inheritance of family firms.

Originality/value

This paper constructs the paths and timing model of intergenerational inheritance of property rights and RCR in family firms. This paper integrates the current literature studies on the family inheritance of property rights and RCR and explains their internal mechanisms. This paper also provides a theoretical foundation and empirical evidence for family business transitions in the business world.

Details

Chinese Management Studies, vol. 17 no. 5
Type: Research Article
ISSN: 1750-614X

Keywords

Article
Publication date: 19 July 2022

G. Jaya Kumar, Tattukolla Kiran, N. Anand and Khalifa Al-Jabri

Most of the industrial buildings which are designed to moderate loads are constructed using light gauge cold-formed steel (CFS) sections. Residual mechanical properties of CFS…

Abstract

Purpose

Most of the industrial buildings which are designed to moderate loads are constructed using light gauge cold-formed steel (CFS) sections. Residual mechanical properties of CFS sections exposed to elevated temperature need to be investigated as it is necessary to predict the deterioration of elements to avoid failure of the structure or its elements. Also, it would be helpful to decide whether the structural elements need to be replaced or reused. The use of fire-resistant coatings in steel structures significantly reduces the cost of repairing structural elements and also the probability of collapse. This study investigates the effect of fire-resistant coating on post-fire residual mechanical properties of E350 steel grade.

Design/methodology/approach

In this study, an attempt has been made to evaluate the residual mechanical properties of E350 steel. A tensile coupon test was performed for the extracted specimens from the exposed CFS section to determine the mechanical properties. Four different fire-resistant coatings were selected and the sections were coated and heated as per ISO 834 fire temperature curve in the transient state for time durations of 30 minutes (821°C), 60 minutes (925°C), 90 minutes (986°C), and 120 minutes (1,029°C). After the exposure, all the coupon specimens were cooled by either ambient conditions (natural air) or water spraying before conducting the tension test on these specimens.

Findings

At 30 min exposure, the reduction in yield and ultimate strength of heated specimens was about 20 and 25% for air and water-cooled specimens compared with reference specimens. Specimens coated with vermiculite and perlite exhibited higher residual mechanical property up to 60 minutes than other coated specimens for both cooling conditions. Generally, water-cooled specimens had shown higher strength loss than air-cooled specimens. Specimens coated with vermiculite and perlite showed an excellent performance than other specimens coated with zinc and gypsum for all heating durations.

Originality/value

As CFS structures are widely used in construction practices, it is crucial to study the mechanical properties of CFS under post-fire conditions. This investigation provides detailed information about the physical and mechanical characteristics of E350 steel coated with different types of fire protection materials after exposure to elevated temperatures. An attempt has been made to improve the residual properties of CFS using the appropriate coatings. The outcome of the present study may enable the practicing engineers to select the appropriate coating for protecting and enhancing the service life of CFS structures under extreme fire conditions.

Details

Journal of Structural Fire Engineering, vol. 14 no. 2
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 3 July 2020

Ruben B.O. Acevedo, Klaudia Kantarowska, Edson Costa Santos and Marcio C. Fredel

This paper aims to generate a review of available techniques to measure Residual Stress (RS) in Ti6Al4V components made by Ti6Al4V.

Abstract

Purpose

This paper aims to generate a review of available techniques to measure Residual Stress (RS) in Ti6Al4V components made by Ti6Al4V.

Design/methodology/approach

State of the art; literature review in the field of Residual Stress measurement of Ti6Al4V parts made by selective laser melting (SLM).

Findings

Different Residual Stress measurement techniques were detailed, regarding its concept, advantages and limitations. Regarding all researched references, hole drilling (semi destructive) and X-ray diffraction (nondestructive) were the most cited techniques for Residual Stress measurement of Ti6Al4V parts made by SLM.

Originality/value

An extensive analysis of RS measurement techniques for Ti6Al4V parts made by SLM.

Details

Rapid Prototyping Journal, vol. 29 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

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