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Article
Publication date: 4 April 2022

Irappa Basappa Hunagund, Madhusudanan Pillai and Kempaiah U.N.

The purpose of this article is to develop a bi-directional relaxed flexible bay structure (BRFBS) in the layout for the unequal area facility layout problems (UA-FLPs) and test…

Abstract

Purpose

The purpose of this article is to develop a bi-directional relaxed flexible bay structure (BRFBS) in the layout for the unequal area facility layout problems (UA-FLPs) and test the suitability of the proposed approach using literature data.

Design/methodology/approach

This research adopts a two-stage solution approach for UA-FLPs to form BRFBS in the layout. The solution to UA-FLPs is carried out in discrete space. The proposed heuristic method optimises the layout plan for minimising the material handling cost (MHC), and also, it indirectly optimises the space utilisation by reducing the empty space in the layout. The first stage of layout design assumes that all facilities are equal in size and uses quadratic assignment problem (QAP) model. QAP is solved with a simulated annealing heuristic method. In the second stage, a heuristic method is proposed to find the optimum width for each bay and the dimension for facilities. The proposed heuristic method is tested with numerical data available in the literature. Results are compared with the results obtained by layout planning software, and with the simulated annealing algorithm for flexible bay structure (SA-FBS) heuristic procedure for continuous space UA-FLPs.

Findings

The proposed two-stage solution approach gives the BRFBS for the UA-FLPs. BRFBS helps to create proper aisle structure in the layout plan. The layout configuration and solution of the proposed method is better than the layout planning software solution and SA-FBS solution. The application of the proposed heuristic method to case data gave lesser MHC, better space utilisation and better aisle formation than the existing layout.

Research limitations/implications

The proposed approach has the limitation that it can be applied only to UA-FLPs solved in discrete space. When the UA-FLPs are solved in continuous space, then it is not possible to make application of this approach to form bi-directional relaxed flexible bays in the layout plan.

Practical implications

Most of the modern industries are automated, and they use material handling equipment (MHE) like automated guided vehicles (AGVs). Design of layout plans that help to create proper aisle structure for AGV’s in the layout plan is a challenging to the researchers. The BRFBS configuration is more suitable in the flexible manufacturing system where AGVs are used for material transportation.

Originality/value

This paper proposes a novel two-stage heuristic method for solving the UA-FLPs in discrete space. The proposed approach generates a BRFBS in the layout plan. The BRFBS helps to create a proper aisle structure suitable for better material handling operations. Hence, this type of layout helps in easy interaction of the MHE (e.g. AGVs) with the boundaries of the facilities touching the aisle.

Details

Journal of Facilities Management , vol. 21 no. 5
Type: Research Article
ISSN: 1472-5967

Keywords

Article
Publication date: 1 September 2020

Irappa Basappa Hunagund, V. Madhusudanan Pillai and Ujjani Nagegowda Kempaiah

The purpose of this paper is to develop a mathematical model for the design of robust layout for unequal area-dynamic facility layout problem with flexible bay structure (UA-DFLP…

Abstract

Purpose

The purpose of this paper is to develop a mathematical model for the design of robust layout for unequal area-dynamic facility layout problem with flexible bay structure (UA-DFLP with FBS) and test the suitability of generated robust layout in a dynamic environment.

Design/methodology/approach

This research adopts formulation of a mathematical model for generating a single layout for unequal area facility layout problems with flexible bay structure under dynamic environment. The formulated model for the robust layout formation is solved by developing a simulated annealing algorithm. The proposed robust approach model for UA-DFLP with FBS is validated by conducting numerical experiments on standard UA-DFLPs reported in the literature. The suitability of the generated robust layout in a dynamic environment is tested with total penalty cost criteria.

Findings

The proposed model has given a better solution for some UA-DFLPs with FBS in comparison with the adaptive approach’s solution reported in the literature. The total penalty cost is within the specified limit given in the literature, for most of the layouts generated for UA-DFLPs with FBS. In the proposed model, there is no rearrangement of facilities in various periods of planning horizon and thus no disruptions in operations.

Research limitations/implications

The present work has limitations that when the area and aspect ratio of the facilities are required to change from one period to another, then it is not possible to make application of the robust approach-based formulation to the dynamic environment facility layout problems.

Practical implications

Rearrangement of facilities in adaptive approach disrupts the operations whereas in the proposed approach no disruption of production. The FBS approach is more suitable for layout planning where proper aisle structure is required. The solution of the proposed approach helps to create a proper aisle structure in the detailed layout plan. Thus, easy interaction of the material handling equipment, men and materials is possible.

Originality/value

This paper proposes a mathematical formulation for the design of robust layout for UA-FLPs with FBS in a dynamic environment and an efficient simulated annealing algorithm as its solution procedure. The proposed robust approach generates a single layout for the entire planning horizon. This approach is more useful for facilities which are difficult/sensitive to relocate in various periods of the planning horizon.

Details

Journal of Facilities Management , vol. 18 no. 4
Type: Research Article
ISSN: 1472-5967

Keywords

Article
Publication date: 11 August 2021

Irappa Basappa Hunagund, V. Madhusudanan Pillai and Kempaiah U.N.

The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and…

Abstract

Purpose

The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and practices on FLPs are.

Design/methodology/approach

The review is based on 166 papers published from 1953 to 2021 in international peer-reviewed journals. The literature review on FLPs is presented under broader headings of discrete space and continuous space FLPs. The important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. The articles reported in the literature on various representations of facilities for the continuous space Unequal Area Facility Layout Problems (UA-FLPs) are summarized. Discussed and commented on adaptive and robust approaches for dynamic environment FLPs. Highlighted the application of meta-heuristic solution methods for FLPs of a larger size.

Findings

It is found that most of the earlier research adopted the discrete space for the formulation of FLPs. This type of space representation for FLPs mostly assumes an equal area for all facilities. UA-FLPs represented in discrete space yield irregular shape facilities. It is also observed that the recent works consider the UA-FLPs in continuous space. The solution of continuous space UA-FLPs is more accurate and realistic. Some of the recent works on UA-FLPs consider the flexible bay structure (FBS) due to its advantages over the other representations. FBS helps the proper design of aisle structure in the detailed layout plan. Further, the recent articles reported in the literature consider the dynamic environment for both equal and unequal area FLPs to cope with the changing market environment. It is also found that FLPs are Non-deterministic Polynomial-complete problems, and hence, they set the challenges to researchers to develop efficient meta-heuristic methods to solve the bigger size FLPs in a reasonable time.

Research limitations/implications

Due to the extremely large number of papers on FLPs, a few papers may have inadvertently been missed. The facility layout design research domain is extremely vast which covers other areas such as cellular layouts, pick and drop points and aisle structure design. This research review on FLPs did not consider the papers published on cellular layouts, pick and drop points and aisle structure design. Despite the possibility of not being all-inclusive, the authors firmly believe that most of the papers published on FLPs are covered and the general picture presented on various approaches and parameters of FLPs in this paper are precise and trustworthy.

Originality/value

To the best of the authors’ knowledge, this paper reviews and classifies the literature on FLPs for the first time under the broader headings of discrete space and continuous space representations. Many important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. This paper also provides the observations from the literature review and identifies the prospective future directions.

Article
Publication date: 1 March 1999

K.H. Spencer Pickett

Using the backdrop of an (apparently) extended visit to the West Indies, analogies with key concerns of internal audit are drawn. An unusual and refreshing way of exploring the…

40006

Abstract

Using the backdrop of an (apparently) extended visit to the West Indies, analogies with key concerns of internal audit are drawn. An unusual and refreshing way of exploring the main themes ‐ a discussion between Bill and Jack on tour in the islands ‐ forms the debate. Explores the concepts of control, necessary procedures, fraud and corruption, supporting systems, creativity and chaos, and building a corporate control facility.

Details

Management Decision, vol. 37 no. 2
Type: Research Article
ISSN: 0025-1747

Keywords

Article
Publication date: 1 June 1998

K.H. Spencer Pickett

Using the backdrop of an (apparently) extended visit to the West Indies, analogies with key concerns of internal audit are drawn. An unusual and refreshing way of exploring the…

38385

Abstract

Using the backdrop of an (apparently) extended visit to the West Indies, analogies with key concerns of internal audit are drawn. An unusual and refreshing way of exploring the main themes ‐ a discussion between Bill and Jack on tour in the islands ‐ forms the debate. Explores the concepts of control, necessary procedures, fraud and corruption, supporting systems, creativity and chaos, and building a corporate control facility.

Details

Managerial Auditing Journal, vol. 13 no. 4/5
Type: Research Article
ISSN: 0268-6902

Keywords

Article
Publication date: 17 February 2022

Kamran Zolfi and Javid Jouzdani

As far as the authors know, no research has already been carried out on the multi-floor dynamic facility layout problem (MF-DFLP) in the continuous form regarding the flexible bay

Abstract

Purpose

As far as the authors know, no research has already been carried out on the multi-floor dynamic facility layout problem (MF-DFLP) in the continuous form regarding the flexible bay structure, the number and the variable location of the elevator. Therefore, the present paper models the given problem and attempts to find a sub-optimal solution for it using a meta-heuristic simulated annealing (SA) algorithm.

Design/methodology/approach

The efficient use of resources has always been a prominent matter for decision-makers. Many reasons including land use, construction considerations and proximity of departments have led to the design of multi-floor facilities. On the other hand, their fast-evolving environment calls for dynamic planning. Therefore, in this paper, a model and the SA algorithm for MF-DFLP are presented.

Findings

After presenting a mathematical model, the problem was solved precisely in a small size using the GAMS software. Also, a near-optimal solution method using a SA meta-heuristic algorithm is suggested and the proposed algorithm was run in the MATLAB software. To evaluate the presented model and the proposed solution, some test cases were considered in two aspects. The first aspect was the test cases that are newly generated in small, medium and large sizes to compare the exact optimal solution with the results of the meta-heuristic algorithm. Eight test cases with small sizes were solved using the GAMS software, the optimum solutions were obtained in a reasonable time, and the cost of their solutions was equal to that of the SA algorithm. Eight test cases with medium sizes were run in the GAMS software with the time limit of 80,000 s, and the SA algorithm had performed better for these test cases. Two test cases were also considered in large size that GAMS could not solve them, whereas the SA algorithm successfully found a proper solution for each. The second aspect included the test cases from the literature. The result showed that suggested algorithm is more capable of finding best solutions than compared algorithms.

Originality/value

In this paper, an unequal area MF-DFLP was studied in a continuous layout form in which the location and number of the elevators were considered to be variable, and the layouts were considered with flexible bay structure. These conditions were investigated for the first time.

Details

Journal of Facilities Management , vol. 21 no. 3
Type: Research Article
ISSN: 1472-5967

Keywords

Abstract

Details

Handbook of Transport Modelling
Type: Book
ISBN: 978-0-08-045376-7

Article
Publication date: 1 June 1997

Jaroslav Mackerle

Gives a bibliographical review of the finite element methods (FEMs) applied for the linear and nonlinear, static and dynamic analyses of basic structural elements from the…

6042

Abstract

Gives a bibliographical review of the finite element methods (FEMs) applied for the linear and nonlinear, static and dynamic analyses of basic structural elements from the theoretical as well as practical points of view. The range of applications of FEMs in this area is wide and cannot be presented in a single paper; therefore aims to give the reader an encyclopaedic view on the subject. The bibliography at the end of the paper contains 2,025 references to papers, conference proceedings and theses/dissertations dealing with the analysis of beams, columns, rods, bars, cables, discs, blades, shafts, membranes, plates and shells that were published in 1992‐1995.

Details

Engineering Computations, vol. 14 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 12 August 2014

Odeh Dababneh and Altan Kayran

In modeling an aircraft wing, structural idealizations are often employed in hand calculations to simplify the structural analysis. In real applications of structural design…

Abstract

Purpose

In modeling an aircraft wing, structural idealizations are often employed in hand calculations to simplify the structural analysis. In real applications of structural design, analysis and optimization, finite element methods are used because of the complexity of the geometry, combined and complex loading conditions. The purpose of this paper is to give a comprehensive study on the effect of using different structural idealizations on the design, analysis and optimization of thin walled semi-monocoque wing structures in the preliminary design phase.

Design/methodology/approach

In the design part of the paper, wing structures are designed by employing two different structural idealizations that are typically used in the preliminary design phase. In the structural analysis part, finite element analysis of one of the designed wing configurations is performed using six different one and two dimensional finite element pairs which are typically used to model the sub-elements of semi-monocoque wing structures. Finally in the optimization part, wing structure is optimized for minimum weight by using finite element models which have the same six different finite element pairs used in the analysis phase.

Findings

Based on the results presented in the paper, it is concluded that with the simplified methods, preliminary sizing of the wing configurations can be performed with enough confidence as long as the simplified method based designs are also optimized iteratively, which is what is practiced in the design phase of this study.

Originality/value

This research aims at investigating the effect of using different one and two dimensional element pairs on the final analyzed and optimized configurations of the wing structure, and conclusions are inferred with regard to the sensitivity of the optimized wing configurations with respect to the choice of different element types in the finite element model.

Details

International Journal of Structural Integrity, vol. 5 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 November 1980

THE army of young unemployed is a blot on our civilisation. That much would be agreed by all. That nothing very positive is being done about it is also all too evident.

Abstract

THE army of young unemployed is a blot on our civilisation. That much would be agreed by all. That nothing very positive is being done about it is also all too evident.

Details

Work Study, vol. 29 no. 11
Type: Research Article
ISSN: 0043-8022

1 – 10 of 179