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Article
Publication date: 15 July 2019

Nikola Lukic and Petar B. Petrovic

Stiffness control of redundant robot arm, aimed at using extra degrees of freedom (DoF) to shape the robot tool center point (TCP) elastomechanical behavior to be consistent with…

Abstract

Purpose

Stiffness control of redundant robot arm, aimed at using extra degrees of freedom (DoF) to shape the robot tool center point (TCP) elastomechanical behavior to be consistent with the essential requirements needed for a successful part mating process, i.e., to mimic part supporting mechanism with selective quasi-isotropic compliance (Remote Center of Compliance – RCC), with additional properties of inherent flexibility.

Design/methodology/approach

Theoretical analysis and synthesis of the complementary projector for null-space stiffness control of kinematically redundant robot arm. Practical feasibility of the proposed approach was proven by extensive computer simulations and physical experiments, based on commercially available 7 DoF SIA 10 F Yaskawa articulated robot arm, equipped with the open-architecture control system, system for generating excitation force, dedicated sensory system for displacement measurement and a system for real-time acquisition of sensory data.

Findings

Simulation experiments demonstrated convergence and stability of the proposed complementary projector. Physical experiments demonstrated that the proposed complementary projector can be implemented on the commercially available anthropomorphic redundant arm upgraded with open-architecture control system and that this projector has the capacity to efficiently affect the task-space TCP stiffness of the robot arm, with a satisfactory degree of consistency with the behavior obtained in the simulation experiments.

Originality/value

A novel complementary projector was synthesized based on the adopted objective function. Practical verification was conducted using computer simulations and physical experiments. For the needs of physical experiments, an adequate open-architecture control system was developed and upgraded through the implementation of the proposed complementary projector and an adequate system for generating excitation and measuring displacement of the robot TCP. Experiments demonstrated that the proposed complementary projector for null-space stiffness control is capable of producing the task-space TCP stiffness, which can satisfy the essential requirements needed for a successful part-mating process, thus allowing the redundant robot arm to mimic the RCC supporting mechanism behavior in a programmable manner.

Details

Assembly Automation, vol. 39 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Open Access
Article
Publication date: 18 January 2021

Hongxing Wang, LianZheng Ge, Ruifeng Li, Yunfeng Gao and Chuqing Cao

An optimal solution method based on 2-norm is proposed in this study to solve the inverse kinematics multiple-solution problem caused by a high redundancy. The current research…

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Abstract

Purpose

An optimal solution method based on 2-norm is proposed in this study to solve the inverse kinematics multiple-solution problem caused by a high redundancy. The current research also presents a motion optimization based on the 2-Norm of high-redundant mobile humanoid robots, in which a kinematic model is designed through the entire modeling.

Design/methodology/approach

The current study designs a highly redundant humanoid mobile robot with a differential mobile platform. The high-redundancy mobile humanoid robot consists of three modular parts (differential driving platform with two degrees of freedom (DOF), namely, left and right arms with seven DOF, respectively) and has total of 14 DOFs. Given the high redundancy of humanoid mobile robot, a kinematic model is designed through the entire modeling and an optimal solution extraction method based on 2-norm is proposed to solve the inverse kinematics multiple solutions problem. That is, the 2-norm of the angle difference before and after rotation is used as the shortest stroke index to select the optimal solution. The optimal solution of the inverse kinematics equation in the step is obtained by solving the minimum value of the objective function of a step. Through the step-by-step cycle in the entire tracking process, the kinematic optimization of the highly redundant humanoid robot in the entire tracking process is realized.

Findings

Compared with the before and after motion optimizations based on the 2-norm algorithm of the robot, its motion after optimization shows minimal fluctuation, improved smoothness, limited energy consumption and short path during the entire mobile tracking and operating process.

Research limitations/implications

In this paper, the whole kinematics model of the highly redundant humanoid mobile robot is established and its motion is optimized based on 2-norm, which provides a theoretical basis for the follow-up research of the service robot.

Practical implications

In this paper, the whole kinematics model of the highly redundant humanoid mobile robot is established and its motion is optimized based on 2-norm, which provides a theoretical basis for the follow-up research of the service robot.

Social implications

In this paper, the whole kinematics model of the highly redundant humanoid mobile robot is established and its motion is optimized based on 2-norm, which provides a theoretical basis for the follow-up research of the service robot.

Originality/value

Motion optimization based on the 2-norm of a highly redundant humanoid mobile robot with the entire modeling is performed on the basis of the entire modeling. This motion optimization can make the highly redundant humanoid mobile robot’s motion path considerably short, minimize energy loss and shorten time. These researches provide a theoretical basis for the follow-up research of the service robot, including tracking and operating target, etc. Finally, the motion optimization algorithm is verified by the tracking and operating behaviors of the robot and an example.

Details

Assembly Automation, vol. 41 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 31 July 2021

Shifa Sulaiman and A.P. Sudheer

Most of the redundant dual-arm robots are singular free, dexterous and collision free compared to other robotic arms. This paper aims to analyse the workspace of redundant arms to…

Abstract

Purpose

Most of the redundant dual-arm robots are singular free, dexterous and collision free compared to other robotic arms. This paper aims to analyse the workspace of redundant arms to study the manipulability. Furthermore, multi-layer perceptron (MLP) algorithm is used to determine the various joint parameters of both the upper body redundant arms. Trajectory planning of robotic arms is carried out with the help of inverse solutions obtained from the MLP algorithm.

Design/methodology/approach

In this paper, the kinematic equations are derived from screw theory approach and inverse kinematic solutions are determined using MLP algorithm. Levenberg–Marquardt (LM) and Bayesian regulation (BR) techniques are used as the backpropagation algorithms. The results from two backpropagation techniques are compared for determining the prediction accuracy. The inverse solutions obtained from the MLP algorithm are then used to optimize the cubic spline trajectories planned for avoiding collision between arms with the help of convex optimization technique. The dexterity of the redundant arms is analysed with the help of Cartesian workspace of arms.

Findings

Dexterity of redundant arms is analysed by studying the voids and singular spaces present inside the workspace of arms. MLP algorithms determine unique solutions with less computational effort using BR backpropagation. The inverse solutions obtained from MLP algorithm effectively optimize the cubic spline trajectory for the redundant dual arms using convex optimization technique.

Originality/value

Most of the MLP algorithms used for determining the inverse solutions are used with LM backpropagation technique. In this paper, BR technique is used as the backpropagation technique. BR technique converges fast with less computational time than LM method. The inverse solutions of arm joints for traversing optimized cubic spline trajectory using convex optimization technique are computed from the MLP algorithm.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 11 January 2011

Jun Zhou, Xilun Ding and Yu Yue Qing

The purpose of this paper is to present a novel automatic planning and coordinated control method of redundant dual‐arm space robot for inner space‐station operation based on…

Abstract

Purpose

The purpose of this paper is to present a novel automatic planning and coordinated control method of redundant dual‐arm space robot for inner space‐station operation based on multiple sensors information by stages.

Design/methodology/approach

In order to improve the coordinated control capability of dual‐arm robot system, a four‐layer hierarchical control structure is designed based on the theory of centralization and decentralization. At the high‐level planning of dual‐arm system, a task decomposition strategy based on task knowledge and a task allocation strategy in terms of the robotic capability are proposed, respectively. Moreover, a control method by stages based on the information of multiple sensors is introduced to object recognition, task planning, path planning and trajectory planning. Finally, a 3D simulation and experiment of screwing nut and bolt are implemented on a dual‐arm robot system, and the feasibility and applicability of this control strategy are verified.

Findings

The automatic planning can be accomplished by means of sensors information by stages, and by this method, the autonomy and intelligence of dual‐arm space robot system can be further improved.

Practical implications

A new automatic planning strategy integrated with multiple sensors information by stages is proposed, and can be implemented on a dual‐arm robot system for inner space‐station operations. This method specializes in heterogeneous dual‐arm robot system.

Originality/value

A task decomposition strategy based on task knowledge and a task allocation strategy in terms of the robotic capability are proposed, respectively. Moreover, a control method by stages based on the information of multiple sensors is introduced to object recognition, task planning, path planning and trajectory planning of dual‐arm robot system.

Details

Industrial Robot: An International Journal, vol. 38 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 9 October 2018

Fuhai Zhang, Jiadi Qu, He Liu and Yili Fu

This paper aims to develop a pose/force coordination method for a redundant dual-arm robot to achieve a symmetric coordination task.

Abstract

Purpose

This paper aims to develop a pose/force coordination method for a redundant dual-arm robot to achieve a symmetric coordination task.

Design/methodology/approach

A novel control strategy of dual-arm coordination is proposed that associates pose coordination with force coordination. The spatial in-parallel spring and damping model is built to regulate the relative pose error of two end-effectors in real time, and force coordination factor is introduced to realize the dynamic distribution of loadings to limit the object’s internal force in real time.

Findings

The proposed method was verified on a real dual-arm robot platform. The symmetric coordination task is performed and the experiment results show that a good behavior on the regulation of the relative pose errors between two arms to achieve the object’s trajectory tracking, and the distribution of the two end-effectors’ loadings to limit the object’s internal force.

Originality/value

The benefits of the proposed method are to improve the object’s tracking performance and avoid the object damage during the symmetric coordination task.

Details

Assembly Automation, vol. 38 no. 5
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 20 October 2023

Yi Wu, Xiaohui Jia, Tiejun Li, Chao Xu and Jinyue Liu

This paper aims to use redundant manipulators to solve the challenge of collision avoidance in construction operations such as welding and painting.

Abstract

Purpose

This paper aims to use redundant manipulators to solve the challenge of collision avoidance in construction operations such as welding and painting.

Design/methodology/approach

In this paper, a null-space-based task-priority adjustment approach is developed to avoid collisions. The method establishes the relative position of the obstacle and the robot arm by defining the “link space,” and then the priority of the collision avoidance task and the end-effector task is adjusted according to the relative position by introducing the null space task conversion factors.

Findings

Numerical simulations demonstrate that the proposed method can realize collision-free maneuvers for redundant manipulators and guarantee the tracking precision of the end-effector task. The experimental results show that the method can avoid dynamic obstacles in redundant manipulator welding tasks.

Originality/value

A new formula for task priority adjustment for collision avoidance of redundant manipulators is proposed, and the original task tracking accuracy is guaranteed under the premise of safety.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 18 June 2020

Shiqiu Gong, Jing Zhao, Ziqiang Zhang and Biyun Xie

This paper aims to introduce the human arm movement primitive (HAMP) to express and plan the motions of anthropomorphic arms. The task planning method is established for the…

Abstract

Purpose

This paper aims to introduce the human arm movement primitive (HAMP) to express and plan the motions of anthropomorphic arms. The task planning method is established for the minimum task cost and a novel human-like motion planning method based on the HAMPs is proposed to help humans better understand and plan the motions of anthropomorphic arms.

Design/methodology/approach

The HAMPs are extracted based on the structure and motion expression of the human arm. A method to slice the complex tasks into simple subtasks and sort subtasks is proposed. Then, a novel human-like motion planning method is built through the selection, sequencing and quantification of HAMPs. Finally, the HAMPs are mapped to the traditional joint angles of a robot by an analytical inverse kinematics method to control the anthropomorphic arms.

Findings

For the exploration of the motion laws of the human arm, the human arm motion capture experiments on 12 subjects are performed. The results show that the motion laws of human arm are reflected in the selection, sequencing and quantification of HAMPs. These motion laws can facilitate the human-like motion planning of anthropomorphic arms.

Originality/value

This study presents the HAMPs and a method for selecting, sequencing and quantifying them in human-like style, which leads to a new motion planning method for the anthropomorphic arms. A similar methodology is suitable for robots with anthropomorphic arms such as service robots, upper extremity exoskeleton robots and humanoid robots.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 April 2016

Ali Leylavi Shoushtari, Stefano Mazzoleni and Paolo Dario

This paper aims to propose an innovative kinematic control algorithm for redundant robotic manipulators. The algorithm takes advantage of a bio-inspired approach.

Abstract

Purpose

This paper aims to propose an innovative kinematic control algorithm for redundant robotic manipulators. The algorithm takes advantage of a bio-inspired approach.

Design/methodology/approach

A simplified two-degree-of-freedom model is presented to handle kinematic redundancy in the x-y plane; an extension to three-dimensional tracking tasks is presented as well. A set of sample trajectories was used to evaluate the performances of the proposed algorithm.

Findings

The results from the simulations confirm the continuity and accuracy of generated joint profiles for given end-effector trajectories as well as algorithm robustness, singularity and self-collision avoidance.

Originality/value

This paper shows how to control a redundant robotic arm by applying human upper arm-inspired concept of inter-joint dependency.

Details

Assembly Automation, vol. 36 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 11 March 2014

Kévin Subrin, Laurent Sabourin, Franck Stephan, Grigoré Gogu, Matthieu Alric and Youcef Mezouar

The mechanization of the meat cutting companies has become essential due to the lack of skilled workers and to working conditions. This paper deals with the analysis of human…

Abstract

Purpose

The mechanization of the meat cutting companies has become essential due to the lack of skilled workers and to working conditions. This paper deals with the analysis of human gestures in order to improve the performance of a redundant robotic cell. The aim is to define optimization criteria linked to the process and the human gesture analysis to improve the cutting process with a redundant robotic cell.

Design/methodology/approach

This paper deals with an optimized path planning of complex tasks based on the human arm analysis. The first part details the operator's manual work. The robotized cutting strategy using bones as a guide associated with an industrial force control leads to the tasks redefinition. Thus, the analysis of the arm during the tasks is presented. With a robotic model, the authors evaluate the relevance of two criteria (kinematic and mechanical) that the operator naturally manages. These criteria are used to improve the robotized cutting process by using redundancy. Simulation work and experimentation are presented to show the enhanced performance.

Findings

The paper explains how to define optimization criteria based on human arm analysis to realize cutting operations which require force or dexterity performance. It presents a study on the criteria weighting on a robotic arm model established through human arm analysis. The optimized cutting process clearly shows improvement.

Research limitations/implications

The scalability of the ham implied the definition of iterative trajectories to follow the curvature of the bone. Due to the use of an industrial force control, no online optimization can be achieved. The off-line optimization implies that the boundary of the trajectory space is technically feasible. Nevertheless, more information has to be extracted from the deboning process such as vision data in order to improve cutting quality.

Practical implications

This study was carried out within the framework of several national and European projects (FUI SRDViand, ANR ARMS, FP7 Echord Dexdeb) in collaboration with ADIV (Meat Institute Development Agency). The redundant robotic cell was developed and implemented at ADIV and used for feasibility studies in connection with SME/SMI French sector.

Originality/value

The paper deals with the cutting of soft bodies such as meat and complex human gesture analysis, which constitute an innovative challenge for the coming years in order to help or replace humans in industrial meat companies with difficult working conditions.

Details

Industrial Robot: An International Journal, vol. 41 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 April 2005

Rob Buckingham and Andrew Graham

The paper describes a pipe repair conducted in August 2004 using two types of snake‐arm robot. The pipe was located 5 m below the reactor core of Ringhals 1 nuclear reactor.

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Abstract

Purpose

The paper describes a pipe repair conducted in August 2004 using two types of snake‐arm robot. The pipe was located 5 m below the reactor core of Ringhals 1 nuclear reactor.

Design/methodology/approach

The two types of robot worked co‐operatively to replace a section of critical pipe. The 23‐degree of freedom arm snaked around obstructing pipes to positions cameras in a humanly unreachable location in order to give the ideal view of the work site. The more substantial second arm used 13 degrees of freedom to deliver fixtures, cutting tools, gas shields, inspection equipment and also conducted both tack welding and continuous welding.

Findings

The leaking pipe was repaired manually during the 2004 outage. The robots successfully completed the externally assessed Factory Acceptance Tests which involved copying the complete procedure on a purpose built mock‐up. The robots are now on standby for 2005 and beyond.

Practical implications

The successful completion of this extremely difficult task indicates that snake‐arm robots are now a viable solution to a variety of complex access tasks in all industries including aerospace, pharmaceuticals, the miltary sector and nuclear industries.

Originality/value

The paper describes a procedure that has never been attempted before using two completely new designs of redundant snake‐arm robot.

Details

Industrial Robot: An International Journal, vol. 32 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

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