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Article
Publication date: 4 September 2018

Zhipeng Duan, Peng Liang, Hao Ma, Niya Ma and Boshu He

The purpose of this paper is to numerically investigate the flow characteristics and extend the data of friction factor and Reynolds number product of hydrodynamically developing…

Abstract

Purpose

The purpose of this paper is to numerically investigate the flow characteristics and extend the data of friction factor and Reynolds number product of hydrodynamically developing laminar flow in three-dimensional rectangular microchannels with different aspect ratios.

Design/methodology/approach

Using a finite-volume approach, the friction factor characteristics of Newtonian fluid in three-dimensional rectangular ducts with aspect ratios from 0.1 to 1 are conducted numerically under no-slip boundary conditions. A simple model that approximately predicts the apparent friction factor and Reynolds number product fappRe is referenced as a semi-theoretical fundamental analysis for numerical simulations.

Findings

The accurate and reliable results of fappRe are obtained, which are compared with classic numerical data and experimental data, and the simple semi-theoretical model used and all comparisons show good agreement. Among them, the maximum relative error with the classic numerical data is less than 3.9 per cent. The data of fappRe are significantly extended to other different aspect ratios and the novel values of fappRe are presented in the tables. The characteristics of fappRe are analyzed as a function of a non-dimensional axial distance and the aspect ratios. A more effective and accurate fourth-order fitting equation for the Hagenbach's factor of rectangular channels is proposed.

Originality/value

From the reliable data, it is shown that the values of fappRe and the model can be references of pressure drop and friction factor for developing laminar flow in rectangular channels for researchers and engineering applications.

Details

Engineering Computations, vol. 35 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 6 September 2018

Fakhrodin Lalegani, Mohammad Reza Saffarian, Ahmadreza Moradi and Ebrahim Tavousi

According to very small dimensions of the microchannels, producing a microchannel with smooth surfaces is approximately impossible. The surface roughness can have a specific…

309

Abstract

Purpose

According to very small dimensions of the microchannels, producing a microchannel with smooth surfaces is approximately impossible. The surface roughness can have a specific effect on microchannel performances. This paper aims to investigate the changes in friction and pressure drop in the microchannels by considering the different roughness elements on microchannel wall and changes in elementary geometry and flow conditions. Results show a significant effect of roughness on the pressure drop and friction.

Design/methodology/approach

Two-dimensional fluid flow in the rough microchannels is analyzed using FLUENT. Microchannels have a height of 50 µm. Water at room temperature (25°C) has been used as working fluid. The Reynolds numbers are considered in laminar flow range and from 50 to 300.

Findings

The results show that the value of friction factor reduces nonlinearly with an increase in Reynolds number. But, the pressure drops and the Poiseuille number in the microchannels increase with an increase in Reynolds number. The values of the pressure drop and the friction factor increase by increasing the height and size of the roughness elements, but these values reduce with an increase in the distance of roughness elements.

Originality/value

The roughness elements types in this research are rectangular, trapezoidal, elliptical, triangular and complex (composed of multiple types of roughness elements). The effects of the Reynolds number, roughness height, roughness distance and roughness size on the pressure drop and friction in the rough microchannels are investigated and discussed. Furthermore, differences between the effects of five types of roughness elements are identified.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 April 2019

Navid Ahmadi Cheloii, Omid Ali Akbari and Davood Toghraie

This study aims to numerically investigate the heat transfer and laminar forced and two-phase flow of Water/Cu nanofluid in a rectangular microchannel with oblique ribs with angle…

Abstract

Purpose

This study aims to numerically investigate the heat transfer and laminar forced and two-phase flow of Water/Cu nanofluid in a rectangular microchannel with oblique ribs with angle of attacks equal to 0-45°. This simulation was conducted in the range of Reynolds numbers of 5-120 in volume fractions of 0, 2 and 4 per cent of solid nanoparticles in three-dimensional space.

Design/methodology/approach

This study investigates the effect of the changes of angle of attack of rectangular rib on heat transfer and hydrodynamics of two-phase flow. This study was done in three-dimensional space and simulation was done with finite volume method. SIMPLEC algorithm and second-order discretization of equations were used to increase the accuracy of results. The usage of nanofluid, application of rips with different angles of attacks and using the two-phase mixture method is the distinction of this paper compared with other studies.

Findings

The results of this research revealed that the changing angle of attack of ribs is an effective factor in heat transfer enhancement. On the other hand, the existence of rib on the internal surfaces of a microchannel increases friction coefficient. By increasing the volume fraction of nanoparticles, due to the augmentation of fluid density and viscosity, the pressure drop increases significantly. For all of the angle of attacks studied in this paper, the maximum rate of performance evaluation criterion has been obtained in Reynolds number of 30 and the minimum amount of performance evaluation criterion was been obtained in Reynolds numbers of 5 and 120.

Originality/value

Many studies have been done in the field of heat transfer in ribbed microchannel. In this paper, the laminar flow in the ribbed microchannel Water/Cu nanofluid in a rectangular microchannel by using two-phase mixture method is numerically investigated with different volume fractions (0-4 per cent), Reynolds numbers (5-120) and angle of attacks of rectangular rib in the indented microchannel (0-45°).

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 15 August 2019

Minqiang Pan, Hongqing Wang, Yujian Zhong, Tianyu Fang and Xineng Zhong

With the increasing heat dissipation of electronic devices, the cooling demand of electronic products is increasing gradually. A water-cooled microchannel heat exchanger is an…

428

Abstract

Purpose

With the increasing heat dissipation of electronic devices, the cooling demand of electronic products is increasing gradually. A water-cooled microchannel heat exchanger is an effective cooling technology for electronic equipment. The structure of a microchannel has great impact on the heat transfer performance of a microchannel heat exchanger. The purpose of this paper is to analyze and compare the fluid flow and heat transfer characteristic of a microchannel heat exchanger with different reentrant cavities.

Design/methodology/approach

The three-dimensional steady, laminar developing flow and conjugate heat transfer governing equations of a plate microchannel heat exchanger are solved using the finite volume method.

Findings

At the flow rate range studied in this paper, the microchannel heat exchangers with reentrant cavities present better heat transfer performance and smaller pressure drop. A microchannel heat exchanger with trapezoidal-shaped cavities has best heat transfer performance, and a microchannel heat exchanger with fan-shaped cavities has the smallest pressure drop.

Research limitations/implications

The fluid is incompressible and the inlet temperature is constant.

Practical implications

It is an effective way to enhance heat transfer and reduce pressure drop by adding cavities in microchannels and the data will be helpful as guidelines in the selection of reentrant cavities.

Originality/value

This paper provides the pressure drop and heat transfer performance analysis of microchannel heat exchangers with various reentrant cavities, which can provide reference for heat transfer augmentation of an existing microchannel heat exchanger in a thermal design.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 14 August 2007

Baodong Shao, Zhaowei Sun and Lifeng Wang

This paper sets out to optimize the shape and size of microchannels cooling heat sink, which has been widely used to cool electronic chip for its high heat transfer coefficient…

1568

Abstract

Purpose

This paper sets out to optimize the shape and size of microchannels cooling heat sink, which has been widely used to cool electronic chip for its high heat transfer coefficient and compact structure.

Design/methodology/approach

Sequential Quadratic Programming (SQP) method is used to optimize the cross‐section sizes of microchannels. Finite volume method is used to numerically simulate the cooling performance of optimal microchannel cooling heat sink.

Findings

The optimized cross‐section shape of microchannel is rectangular, and the width and depth of microchannel is 50 and 1,000 μm, respectively, the number of microchannels is 60, and the corresponding least thermal resistance is 0.115996°C/W. The results show that the heat transfer performance of microchannel cooling heat sink is affected intensively by its cross‐section shape and dimension. The convection heat resistance Rconv between inner surface in microchannels and working fluid has more influence in the total heat resistance. The heat flux of chip is 278 W/cm2 and, through the optimization microchannel cooling heat sink, the highest temperature in the chip can be kept below 42°C, which is about half of that without optimizing heat sink and can ensure the stability and reliability of chip.

Research limitations/implications

The convection heat transfer coefficient is calculated approximatively here for convenience, and that may induce some errors.

Originality/value

The optimized microchannels cooling heat sink may satisfy the request for removal of high heat flux in new‐generation chips.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 17 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 October 2018

Hesam Bakhshi, Erfan Khodabandeh, Omidali Akbari, Davood Toghraie, Mohammad Joshaghani and Alireza Rahbari

In the present study, laminar steady flow of nanofluid through a trapezoidal channel is studied by using of finite volume method. The main aim of this paper is to study the effect…

Abstract

Purpose

In the present study, laminar steady flow of nanofluid through a trapezoidal channel is studied by using of finite volume method. The main aim of this paper is to study the effect of changes in geometric parameters, including internal and external dimensions on the behavior of heat transfer and fluid flow. For each parameter, an optimum ratio will be presented.

Design/methodology/approach

The results showed that in a channel cell, changing any geometric parameter may affect the temperature and flow field, even though the volume of the channel is kept constant. For a relatively small hydraulic diameter, microchannels with different angles have a similar dimensionless heat flux, while channels with bigger dimensions show various values of dimensionless heat flux. By increasing the angles of trapezoidal microchannels, dimensionless heat flux per unit of volume increases. As a result, the maximum and minimum heat transfer rate occurs in a trapezoidal microchannel with 75° and 30 internal’s, respectively. In the study of dimensionless heat flux rate with hydraulic diameter variations, an optimum hydraulic diameter (Dh) was observed in which the heat transfer rate per unit volume attains maximum value.

Findings

This optimum state is predicted to happen at a side angle of 75° and hydraulic diameter of 290 µm. In addition, in trapezoidal microchannel with higher aspect ratio, dimensionless heat flux rate is lower. Changing side angles of the channels and pressure drop have the same effect on pressure drop. For a constant pressure drop, if changing the side angles causes an increase in the rectangular area of the channel cross-section and the effect of the sides are not felt by the fluid, then the dimensionless heat flux will increase. By increasing the internal aspect ratio (t_2/t_3), the amount of t_3 decreases, and consequently, the conduction resistance of the hot surface decreases.

Originality/value

The effects of geometry of the microchannel, including internal and external dimensions on the behavior of heat transfer and fluid flow for pressure ranges between 2 and 8 kPa.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 27 February 2024

Karthikeyan Paramanandam, Venkatachalapathy S, Balamurugan Srinivasan and Nanda Kishore P V R

This study aims to minimize the pressure drop across wavy microchannels using secondary branches without compromising its capacity to transfer the heat. The impact of secondary…

Abstract

Purpose

This study aims to minimize the pressure drop across wavy microchannels using secondary branches without compromising its capacity to transfer the heat. The impact of secondary flows on the pressure drop and heat transfer capabilities at different Reynolds numbers are investigated numerically for different wavy microchannels. Finally, different channels are evaluated using performance evaluation criteria to determine their effectiveness.

Design/methodology/approach

To investigate the flow and heat transfer capabilities in wavy microchannels having secondary branches, a 3D conjugate heat transfer model based on finite volume method is used. In conventional wavy microchannel, secondary branches are introduced at crest and trough locations. For the numerical simulation, a single symmetrical channel is used to minimize computational time and resources and the flow within the channels remains single-phase and laminar.

Findings

The findings indicate that the suggested secondary channels notably improve heat transfer and decrease pressure drop within the channels. At lower flow rates, the secondary channels demonstrate superior performance in terms of heat transfer. However, the performance declines as the flow rate increased. With the same amplitude and wavelength, the introduction of secondary channels reduces the pressure drop compared with conventional wavy channels. Due to the presence of secondary channels, the flow splits from the main channel, and part of the core flow gets diverted into the secondary channel as the flow takes the path of minimum resistance. Due to this flow split, the core velocity is reduced. An increase in flow area helps in reducing pressure drop.

Practical implications

Many complex and intricate microchannels are proposed by the researchers to augment heat dissipation. There are challenges in the fabrication of microchannels, such as surface finish and achieving the required dimensions. However, due to the recent developments in metal additive manufacturing and microfabrication techniques, the complex shapes proposed in this paper are feasible to fabricate.

Originality/value

Wavy channels are widely used in heat transfer and micro-fluidics applications. The proposed wavy microchannels with secondary channels are different when compared to conventional wavy channels and can be used practically to solve thermal challenges. They help achieve a lower pressure drop in wavy microchannels without compromising heat transfer performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 August 2021

Rouhollah Moosavi, Mehdi Banihashemi and Cheng-Xian Lin

This paper aims to numerically investigate the thermal performance evaluation of a microchannel with different porous media insert configurations.

Abstract

Purpose

This paper aims to numerically investigate the thermal performance evaluation of a microchannel with different porous media insert configurations.

Design/methodology/approach

Heat transfer and pressure drop of fluid flow through a three-dimensional (3D) microchannel with different partially and filled porous media insert configurations are investigated numerically. The number of divisions and positions of porous material inside the microchannel for 12 different arrangements are considered. A control volume method is used for single-phase laminar flow with the Darcy–Forchheimer model used for the porous media. The geometry of the problem consists of a microchannel with a rectangular cross-section of 0.4 mm × 0.2 mm and length 20 mm, with a stainless steel porous material insert with a porosity coefficient of ε = 0.32 and a Darcy number of Da = 2.7 × 10−4.

Findings

Numerical results show that when the transverse arrangement is used, as the number of partitions increases, the thermal performance is improved and the heat transfer increases up to 300% compared to that of the plain microchannel. Comparing the obtained results from the microchannels with transverse and longitudinal configurations, at low Reynolds numbers, the transverse arrangement of porous blocks and at high Reynold numbers, the longitudinal arrangement present the best thermal performance which is virtually four times higher compared to the obtained Nu numbers from the plain microchannel. The results show that as the volume of porous material is constant in the cases with various transverse porous blocks, the pressure drop is not changed in these cases. Also, the highest thermal performance ratio is when the porous material is placed along the walls in a longitudinal direction.

Originality/value

To the best knowledge of the authors, in the previous research, the effect of the arrangement and location of the porous medium in the transverse and longitudinal direction in the microchannel and their effect in different states on the behavior of flow and heat transfer has not been numerically investigated. In this study, the porous media configuration and its placement in a 3D microchannel were numerically studied. The effect of porous material layout and configurations in different longitudinal and transverse directions on the pressure drop, heat transfer and thermal performance in the 3D microchannel is investigated numerically.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 23 February 2022

Shivam Doshi, Gopal Kashyap and Nishant Tiwari

This study aims to capture the heat transfer and entropy generation characteristics of temperature-dependent nano-encapsulated phase change material (NEPCM) slurry in a hybrid…

Abstract

Purpose

This study aims to capture the heat transfer and entropy generation characteristics of temperature-dependent nano-encapsulated phase change material (NEPCM) slurry in a hybrid wavy microchannel. In addition, the effect of substrate material combined with NEPCM slurry on conjugate heat transfer condition is captured for different microchannel heat sinks.

Design/methodology/approach

A novel “hybrid wavy microchannel” is proposed to enhance the overall heat transfer and reduce the pressure drop by combining wavy and raccoon geometry. NEPCM–water slurry is implied in the hybrid wavy, conventional wavy and raccoon microchannel. A user-defined function (UDF) is used to observe the effect of phase-change of paraffin material in thermophysical properties of NEPCM–water nanofluid. All three (hybrid, wavy, raccoon) microchannels are engraved on a rectangular substrate of 1.8 mm width (ωs) and 30 mm length (L), respectively. For hybrid, wavy and raccoon microchannel, waviness (γ) of 0.067 is selected for the investigation.

Findings

The result shows that NEPCM particle presence reduces the fluid domain temperature. The thermal performance of proposed Heat sink 2 is found better than the Heat sink 1. The effect of the geometrical modification, wall thermal conductivity, different volumetric concentrations of nanoparticles (ϕ ∼ 1 – 5%) and Reynolds number (Re ∼ 100 – 500) on thermodynamic irreversibility is also observed. Additionally, the effect of thermal and frictional entropy generation is reduced with a combination of NEPCM slurry and higher conductive material for all heat sinks.

Practical implications

A combination of NEPCM slurry with laminar flow microchannel cooling system emerged as a better alternative over other cooling techniques for higher power density devices such as microprocessors, electronic radar systems, aerospace applications, semiconductors, power electronics in modern electronic vehicles, high power lasers, etc.

Originality/value

The phase-change process of the NEPCM slurry is tracked under conjugate heat transfer in a hybrid wavy microchannel. Furthermore, the phase-change process of NEPCM slurry is captured with different heat sink materials (SS316, silicon and copper) under conjugate heat transfer situation for different heat sinks and concentrations (ϕ ∼ 1–5) of NEPCM.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 25 June 2019

Marjan Goodarzi, Iskander Tlili, Zhe Tian and Mohammad Reza Safaei

This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and…

Abstract

Purpose

This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and square).

Design/methodology/approach

The nanofluid is graphene nanoplatelets-silver/water, and the heat transfer in laminar flow was investigated. The range of coolant Reynolds number in this investigation was 200 ≤ Re ≤ 1000, and the concentrations of nano-sheets were from 0 to 0.1 vol. %.

Findings

Results show that higher temperature leads to smaller Nusselt number, pressure drop and pumping power, and increasing solid nano-sheet volume fraction results in an expected increase in heat transfer. However, the influence of temperature on the friction factor is insignificant. In addition, by increasing the Reynolds number, the values of pressure drop, pumping power and Nusselt number augments, but friction factor diminishes.

Research limitations/implications

Data extracted from a recent experimental work were used to obtain thermo-physical properties of nanofluids.

Originality/value

The effects of temperature, microchannel cross-section shape, the volume concentration of nanoparticles and Reynolds number on thermal and hydraulics behavior of the nanofluid were investigated. Results are presented in terms of velocity, Nusselt number, pressure drop, friction loss and pumping power in various conditions. Validation of the model against previous papers showed satisfactory agreement.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of 311