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Article
Publication date: 8 January 2018

Saurabh Kumar Yadav, Arvind Kumar Rajput, Nathi Ram and Satish Chandra Sharma

This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e…

Abstract

Purpose

This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e. circular, elliptical, rectangular and annular, have been considered in analysis. The work also analyzes the influence of tilt angle on the performance of thrust bearing. To compute the unknown pressure field, the Reynolds equation governing the flow of compressible lubricant (air) has been solved using finite element formulation. Further, separate finite element formulations have been carried out to compute fluid film stiffness and damping coefficients directly. This method provides quick computation of stiffness and damping coefficients of aerostatic thrust bearing than the usual approach.

Design/methodology/approach

As the Reynolds equation governing the flow of compressible lubricant is nonlinear partial differential equation, the computation of the stiffness and damping coefficient follows an iterative procedure. It requires a lot of computational energy. Therefore, in the present work, a novel technique based on finite element formulation is suggested to compute air film stiffness and damping coefficient in aerostatic thrust bearing.

Findings

A novel technique based on finite element formulation is illustrated to simulate the performance of tilted pad aerostatic thrust bearing. On the basis of simulated results, following key conclusions may be drawn. The static and dynamic performance of a circular aerostatic tilted thrust pad bearing is significantly affected with a change in the value of tilt parameter and the shape of the recess.

Research limitations/implications

Implications are as follows: direct computation of air film damping coefficient is performed without perturbation method in finite element method (FEM); influence of tilt on aerostatic thrust bearing is studied; influence of recess shape on aerostatic thrust bearing is observed; and finite element formulation of aerostatic thrust bearing is performed.

Originality/value

The present work will be quite useful for bearing designer and academicians.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Open Access
Article
Publication date: 5 September 2018

Shang-Han Gao and Sheng-Long Nong

This paper aims to analyze the pressure distribution of rectangular aerostatic thrust bearing with a single air supply inlet using the complex potential theory and conformal…

Abstract

Purpose

This paper aims to analyze the pressure distribution of rectangular aerostatic thrust bearing with a single air supply inlet using the complex potential theory and conformal mapping.

Design/methodology/approach

The Möbius transform is used to map the interior of a rectangle onto the interior of a unit circle, from which the pressure distribution and load carrying capacity are obtained. The calculation results are verified by finite difference method.

Findings

The constructed Möbius formula is very effective for the performance characteristics researches for the rectangular thrust bearing with a single air supply inlet. In addition, it is also noted that to obtain the optimized load carrying capacity, the square thrust bearing can be adopted.

Originality/value

The Möbius transform is found suitable to describe the pressure distribution of the rectangular thrust bearing with a single air supply inlet.

Details

Industrial Lubrication and Tribology, vol. 70 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 June 2019

Ruzhong Yan, Liaoyuan Wang and Shengze Wang

The purpose of this study is to reveal the influence law of pressure-equalizing grooves on aerostatic bearings and improve the static performance of bearings by optimizing the…

Abstract

Purpose

The purpose of this study is to reveal the influence law of pressure-equalizing grooves on aerostatic bearings and improve the static performance of bearings by optimizing the distribution form of grooves.

Design/methodology/approach

In view of two kinds of common restrictor distribution forms on the thrust surface, the linear and the rectangular, six kinds of pressure-equalizing groove schemes were proposed – the line-shape, the extended-shape, the S-shape, the oblong-shape, the X-shape and the reticular-shape. Based on the analysis of lubrication theory of the orifice-type aerostatic bearing, the numerical simulations of different bearings were carried out. The pressure distributions and static characteristic curves of different bearings were obtained.

Findings

The study reveals that the adoption of the pressure-equalizing grooves can substantially improve the load capacity and static stiffness of the bearing and make the bearing maintain a uniform stress, which enhances operating accuracy and life of the bearing. The superior function of the reticular-shape groove is highlighted.

Originality/value

The research results can effectively guide the optimization design of aerostatic bearings and provide a crucial technical reference for application of ultra-precision aerostatic supporting system.

Details

Industrial Lubrication and Tribology, vol. 71 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 November 2023

Yinan Chen, Dehong Huo, Guorong Wang, Lin Zhong and Zheng Gong

This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing

Abstract

Purpose

This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing performance.

Design/methodology/approach

Four models of aerostatic bearings with grooves of different geometries are established. The pressure distribution, load-carrying capacity (LCC), stiffness and flow characteristics of the flow field in the bearing clearances are obtained by computational fluid dynamics simulation.

Findings

The numerical and simulation results show that air bearing with grooved restrictors can slow down the pressure drop at the air inlet and increase the LCC and stiffness of the bearing. The gas flow in the aerostatic bearing is also studied, and the air vortex in the recess is analyzed.

Originality/value

This research optimizes the structure of the annular air thrust bearing, analyzes the gas vortex in the recess, improves the LCC and stiffness of the bearing and provides a reference for the bearing in the selection of groove parameters.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2023-0006/

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

Dongju Chen, Jihong Han, Chen Huo, Jinwei Fan and Qiang Cheng

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness…

Abstract

Purpose

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness and dynamic stiffness of the guideway is studied.

Design/methodology/approach

In theory, the Navier velocity slip model is introduced for fluid continuous flow equation to calculate the flow state in the micro-state; in experimental techniques, the stiffness experiment of the guideway by digital inductance meter is performed under different loadings, which are used to inspect the simulation results.

Findings

The maximum value of bearing stiffness in the condition of considering that the gas slip is larger than that of not considering the gas slip, and the gas film clearance of maximum bearing stiffness in the condition of considering the gas slip is less than that of not considering the gas slip. This is verified by the measurement of the stiffness of the guideway.

Originality/value

This paper mostly studies the influence of the gas slip effects on the performance of the aerostatic guideway, which will make a certain contribution to the guideway stability and the machining precision of the machine tool.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 May 2010

Cheng‐Hsien Chen, Yuan Kang, Ding‐Wen Yang, Ren‐Ming Hwang and Shyh‐Shyong Shyr

The purpose of this paper is to study the influence of number of feeding holes on the performance of aerostatic bearings with spindle rotation. In traditional design of aerostatic

Abstract

Purpose

The purpose of this paper is to study the influence of number of feeding holes on the performance of aerostatic bearings with spindle rotation. In traditional design of aerostatic bearings, the selection of hole numbers is dependent only on spindle size. However, when the hole numbers of air feeding are enough, the performance of the aerostatic bearing cannot be enhanced by increasing the hole numbers.

Design/methodology/approach

The Reynolds equation is utilized to model the air film within bearing clearance at constant temperature and the state equation of adiabatic process is for air feeding within bearing clearance. The finite difference method with relaxation algorithm is utilized to determine the pressure distributions from discretized and coupled equations of flow continuity. The eccentricity, spindle speed, and the number and arrangement of feeding holes are considered in the analyses to determine the load capacity, attitude angle, and flow rate for the comparisons between various designs of aerostatic bearings.

Findings

It is seen from the simulation results that the aerostatic bearing designed with a small number of feeding holes and without locating at bearing bottom is most suitable for the spindle operating at high speed, while the bearing designed with a large number of feeding holes is suitable for the spindle operating at low speed, and the load capacity is increased with the increasing number of feeding holes for low journal speed.

Originality/value

The paper proposes an extensive database as a critical requirement in the design for number and arrangement of feeding holes of aerostatic bearings for the spindle operating at low or high speed.

Details

Industrial Lubrication and Tribology, vol. 62 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 June 2011

Cheng‐Hsien Chen, Te‐Hui Tsai, Ding‐Wen Yang, Yuan Kang and Yeon‐Pun Chang

The purpose of this paper is to study the influences of both the number and locations of entry holes on the static and dynamic characteristics of a rigid rotor supported by two…

Abstract

Purpose

The purpose of this paper is to study the influences of both the number and locations of entry holes on the static and dynamic characteristics of a rigid rotor supported by two double‐rows, inherently compensated aerostatic bearings.

Design/methodology/approach

The air is assumed to be perfect gas undergoing the adiabatic process and passing through entry holes into the bearing clearance. Air film in the clearance is governed by Reynolds equation including the coupled effects of wedge due to rotor rotation and squeezed film due to rotor oscillation.

Findings

The method is used to analyze Reynolds equation, which is then solved by the finite difference method and numerical integration to yield static and dynamic characteristics of air film. The equation of motion of the rotor‐bearing system is obtained by using the perturbation method and the eigensolution method is used to determine the stability threshold and critical whirl ratio.

Originality/value

The paper considers the eccentricity, rotor speed, and restriction parameter in the analysis of the whirl instability of the rotor‐aerostatic bearing system for the comparisons between various designs in the number and locations of entry holes of aerostatic bearings.

Details

Industrial Lubrication and Tribology, vol. 63 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 2019

Yangong Wu, Zheng Qiao, Jiadai Xue, Yutao Liu and Bo Wang

The purpose of this paper is to present a novel numerical approach to analyze the static performance of aerostatic thrust bearings by adopting a general finite element method…

Abstract

Purpose

The purpose of this paper is to present a novel numerical approach to analyze the static performance of aerostatic thrust bearings by adopting a general finite element method calculation program.

Design/methodology/approach

The characteristics of a gas film are described by the Reynolds equation and the pressure distribution is solved using the finite element method. A root iterative method is proposed to meet the requirement of the mass-conservation law because multiple pocketed orifice-type restrictors are treated as a series of special boundary conditions.

Findings

The static performance of a rotary table using aerostatic thrust bearings, including load carrying capacity and stiffness, can be predicted by the method; moreover, it can be further confirmed through experiments on the designed rotary table.

Originality/value

The method combining the finite element and root iterative methods is highly accurate and has a low time-cost for analyzing aerostatic thrust bearings with multiple pocketed orifice-type restrictors.

Details

Industrial Lubrication and Tribology, vol. 72 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 June 2018

Dongju Chen, Lihua Dong, Ri Pan, Jinwei Fan and Qiang Cheng

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the…

116

Abstract

Purpose

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the aerostatic guideway in micro-scale and improve the analysis precision of the static performance of aerostatic guideway.

Design/methodology/approach

The corresponding model of the gas film flow with consideration of the velocity slip, rarefaction effect and effective viscosity of the gas film in micro-scale is proposed. By solving the corresponding model, the bearing capacity and the stiffness of the aerostatic guideway are obtained through the pressure distributions of the air cavity. Through comparing the bearing capacity and the stiffness in different situations, the couple effects of the three factors are analyzed. Finally, the experimental results about the stiffness are obtained and the contrast between the simulation stiffness and the tested stiffness is achieved.

Findings

Through comparing the coupling effects of the micro scale factors under different conditions on the performance of the aerostatic guideway, it was found that when comparing the effects of a single factor, the effect of the first-order slip is the largest. When two factors are randomly combined, velocity slip and viscosity of the gas film is the largest, but these coupling effects are less than the effect of considering three factors simultaneously.

Originality/value

It is essential to consider the first-order velocity slip, the flow factor Q and the effective viscosity when analyzing the static performance of the aerostatic guideway in micro-scale. This makes studying the performance of the aerostatic guideway in micro-scale feasible and improves the machine’s accuracy.

Details

Industrial Lubrication and Tribology, vol. 70 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 November 2021

Chengjun Rong, Huaqi Lian and Yulong Li

Oil-free heat pumps that use the system refrigerant gases as lubricants are preferred for thermal management in future space applications. This study aims to numerically and…

Abstract

Purpose

Oil-free heat pumps that use the system refrigerant gases as lubricants are preferred for thermal management in future space applications. This study aims to numerically and experimentally investigate the static performance of externally pressurized thrust bearings lubricated with refrigerant gases.

Design/methodology/approach

The refrigerant gases R22, R410A and CO2 were chosen as the research objects, while N2 was used for comparison. Computational fluid dynamics was used to solve the full 3 D Navier–Stokes equations to determine the load capacity, static stiffness and static pressure distribution in the bearing film. The numerical results were experimentally verified.

Findings

The results showed that the refrigerant-gas-lubricated thrust bearings had a lower load capacity than the N2-lubricated bearings, but they presented a higher static stiffness when the bearing clearance was less than 9 µm. Compared with the N2-lubricated bearings, the optimal static stiffness of the R22- and CO2-lubricated bearings increased by more than 46% and more than 21%, respectively. The numerical and experimental results indicate that a small bearing clearance would be preferable when designing externally pressurized gas thrust bearings lubricated with the working medium of heat pump systems for space applications.

Originality/value

The findings of this study can serve as a basis for the further investigation of refrigerant gases as lubricants in heat pump systems, as well as for the future design of such gas bearings in heat pump systems for space applications.

Details

Industrial Lubrication and Tribology, vol. 73 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 25