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This paper aims to emphasize on studying various geometrical modification performed in wavy and raccoon microchannel by manipulating parameters, i.e. waviness (γ), expansion factor (α), wall to fluid thermal conductivity ratio (k_sf), substrate thickness to channel height ratio (d_sf) and Reynolds number (Re) for obtaining optimum parameter(s) that leads to higher heat dissipation rate.

A three-dimensional solid-fluid conjugate heat transfer numerical model is designed to capture flow characteristics and heat transfer in single-phase laminar flow microchannels. The governing equations are solved using finite volume method.

The results are presented in terms of average base temperature, average Nusselt number, pressure drop, dimensionless local heat flux, dimensionless wall and bulk fluid temperature, local Nusselt number and performance factor including axial conduction number. Heat dissipation rate with raccoon microchannel configuration is found to be higher compared to straight and wavy microchannel. With waviness of γ = 0.167, and 0.267 in wavy and raccoon microchannel, respectively, performance factor attains maximum value compared to other waviness for all values of Reynolds number. It is also found that the effect of axial wall conduction in wavy and raccoon microchannel is negligible. Additionally, thermal performance of wavy and raccoon microchannel is compared with straight microchannel.

In recent past years, much complex design of microchannel has been proposed for heat transfer enhancement, but the feasibility of available manufacturing techniques to fabricate complex geometries is still questionable. However, fabrication of wavy and raccoon microchannel is easy, and their heat dissipation capability is higher.

This makes the difference in wall and bulk fluid temperature smaller. Thus, present work highlighted the dominance of axial wall conduction on thermal and hydrodynamic performance of wavy and raccoon microchannel under conjugate heat transfer situation.

This study aims to capture the heat transfer and entropy generation characteristics of temperature-dependent nano-encapsulated phase change material (NEPCM) slurry in a hybrid wavy microchannel. In addition, the effect of substrate material combined with NEPCM slurry on conjugate heat transfer condition is captured for different microchannel heat sinks.

A novel “hybrid wavy microchannel” is proposed to enhance the overall heat transfer and reduce the pressure drop by combining wavy and raccoon geometry. NEPCM–water slurry is implied in the hybrid wavy, conventional wavy and raccoon microchannel. A user-defined function (UDF) is used to observe the effect of phase-change of paraffin material in thermophysical properties of NEPCM–water nanofluid. All three (hybrid, wavy, raccoon) microchannels are engraved on a rectangular substrate of 1.8 mm width (ωs) and 30 mm length (L), respectively. For hybrid, wavy and raccoon microchannel, waviness (γ) of 0.067 is selected for the investigation.

The result shows that NEPCM particle presence reduces the fluid domain temperature. The thermal performance of proposed Heat sink 2 is found better than the Heat sink 1. The effect of the geometrical modification, wall thermal conductivity, different volumetric concentrations of nanoparticles (ϕ ∼ 1 – 5%) and Reynolds number (Re ∼ 100 – 500) on thermodynamic irreversibility is also observed. Additionally, the effect of thermal and frictional entropy generation is reduced with a combination of NEPCM slurry and higher conductive material for all heat sinks.

A combination of NEPCM slurry with laminar flow microchannel cooling system emerged as a better alternative over other cooling techniques for higher power density devices such as microprocessors, electronic radar systems, aerospace applications, semiconductors, power electronics in modern electronic vehicles, high power lasers, etc.

The phase-change process of the NEPCM slurry is tracked under conjugate heat transfer in a hybrid wavy microchannel. Furthermore, the phase-change process of NEPCM slurry is captured with different heat sink materials (SS316, silicon and copper) under conjugate heat transfer situation for different heat sinks and concentrations (ϕ ∼ 1–5) of NEPCM.

This study aims to minimize the pressure drop across wavy microchannels using secondary branches without compromising its capacity to transfer the heat. The impact of secondary flows on the pressure drop and heat transfer capabilities at different Reynolds numbers are investigated numerically for different wavy microchannels. Finally, different channels are evaluated using performance evaluation criteria to determine their effectiveness.

To investigate the flow and heat transfer capabilities in wavy microchannels having secondary branches, a 3D conjugate heat transfer model based on finite volume method is used. In conventional wavy microchannel, secondary branches are introduced at crest and trough locations. For the numerical simulation, a single symmetrical channel is used to minimize computational time and resources and the flow within the channels remains single-phase and laminar.

The findings indicate that the suggested secondary channels notably improve heat transfer and decrease pressure drop within the channels. At lower flow rates, the secondary channels demonstrate superior performance in terms of heat transfer. However, the performance declines as the flow rate increased. With the same amplitude and wavelength, the introduction of secondary channels reduces the pressure drop compared with conventional wavy channels. Due to the presence of secondary channels, the flow splits from the main channel, and part of the core flow gets diverted into the secondary channel as the flow takes the path of minimum resistance. Due to this flow split, the core velocity is reduced. An increase in flow area helps in reducing pressure drop.

Many complex and intricate microchannels are proposed by the researchers to augment heat dissipation. There are challenges in the fabrication of microchannels, such as surface finish and achieving the required dimensions. However, due to the recent developments in metal additive manufacturing and microfabrication techniques, the complex shapes proposed in this paper are feasible to fabricate.

Wavy channels are widely used in heat transfer and micro-fluidics applications. The proposed wavy microchannels with secondary channels are different when compared to conventional wavy channels and can be used practically to solve thermal challenges. They help achieve a lower pressure drop in wavy microchannels without compromising heat transfer performance.

The purpose of this paper is to study the flow and heat transfer characteristics of microchannel heatsinks with ribs, cavities and secondary channels. The influence of length and width of the ribs on heat transfer enhancement, secondary flows, flow distribution and temperature distribution are examined at different Reynolds numbers. The effectiveness of each heatsink is evaluated using the performance factor.

A three-dimensional solid-fluid conjugate heat transfer numerical model is used to study the flow and heat transfer characteristics in microchannels. One symmetrical channel is adopted for the simulation to reduce the computational cost and time. Flow inside the channels is assumed to be single-phase and laminar. The governing equations are solved using finite volume method.

The numerical results are analyzed in terms of average Nusselt number ratio, average base temperature, friction factor ratio, pressure variation inside the channel, temperature distribution, velocity distribution inside the channel, mass flow rate distribution inside the secondary channels and performance factor of each microchannels. Results indicate that impact of rib width is higher in enhancing the heat transfer when compared with its length but with a penalty on the pressure drop. The combined effects of secondary channels, ribs and cavities helps to lower the temperature of the microchannel heat sink and enhances the heat transfer rate.

The fabrication of microchannels are complex, but recent advancements in the additive manufacturing techniques makes the fabrication of the design considered in this numerical study feasible.

The proposed microchannel heatsink can be used in practical applications to reduce the thermal resistance, and it augments the heat transfer rate when compared with the baseline design.

This study aims to satisfy the thermal management of gallium nitride (GaN) high-electron mobility transistor (HEMT) devices, microchannel-cooling is designed and optimized in this work.

A numerical simulation is performed to analyze the thermal and flow characteristics of microchannels in combination with computational fluid dynamics (CFD) and multi-objective evolutionary algorithm (MOEA) is used to optimize the microchannels parameters. The design variables include width and number of microchannels, and the optimization objectives are to minimize total thermal resistance and pressure drop under constant volumetric flow rate.

In optimization process, a decrease in pressure drop contributes to increase of thermal resistance leading to high junction temperature and vice versa. And the Pareto-optimal front, which is a trade-off curve between optimization objectives, is obtained by MOEA method. Finally, K-means clustering algorithm is carried out on Pareto-optimal front, and three representative points are proposed to verify the accuracy of the model.

Each design variable on the effect of two objectives and distribution of temperature is researched. The relationship between minimum thermal resistance and pressure drop is provided which can give some fundamental direction for microchannels design in GaN HEMT devices cooling.

This numerical study aims to investigate the modification of the hexagonal pin fin geometry to enhance both the thermal and hydraulic performance of the copper micropin fin heat sink with single-phase water coolant in a laminar regime. The heat sink performance evaluation criteria have been investigated for the parametric effects of vertex angle θ (10–120) and relative length (RL) (0.25–9) of hexagonal pin fins.

To carry out research and reduce the computational cost, only one heat sink unit is simulated and analyzed using periodic boundary conditions on the side walls and includes a hexagonal pin fin and half channel on both sides to reflect the structural characteristics completely. The governing equations are also solved using finite volume method.

The results reveal that θ = 60 and RL = 1 yield the optimum thermal performance and heat sink performance is significantly influenced by the vertex angle and RL. The modified hexagon geometry improves fluid flow behavior by reducing the volume of the recirculation region behind the pin fin, preventing its effects on the downstream pin fins and restricting the thermal boundary layer development on its straight side. At Re = 1,000, the modified geometry enhances the average Nusselt number by 24.46% and the thermal performance factor by 23.89%, demonstrating the potential of modified hexagonal pin fins to enhance micropin fin heat sink performance.

Prior studies suggest using the pin fins with a regular hexagonal cross-section to obtain better thermal performance. However, this comes with a higher pressure drop penalty. The modification of the hexagonal pin fin geometry has been investigated in this numerical study to enhance both the thermal and hydraulic performance of the micropin fin heat sink. Because little attention has been paid to the modification of the regular hexagonal pin fins, as a geometry inspired by natural honeycomb structures, its design optimization is relatively scarce, and a gap was felt in this field.

The purpose of this paper is to analyze the thermal, hydraulic and entropy generation characteristics for the magneto-hydrodynamic (MHD) pressure-driven flow of Al₂O₃-water nanofluid through an asymmetric wavy channel.

Galerkin finite element method is used to solve the governing transport equations numerically within the computational domain using the appropriate boundary conditions. The temperature and flow fields are computed by varying Reynolds number (Re), Hartmann number (Ha) and nano-particle volume fraction (ϕ) in the following range: 10 ≤ Re ≤ 500, 0 ≤ Ha ≤ 75 and 0 ≤ ϕ ≤ 5%.

The formation of the recirculation zones in the wavy passages, the size of it and the strength of the vortices formed can be modulated by the application of the magnetic field. The overall heat transfer rate increases with Ha for all ϕ both for a lower and higher regime of Re although the enhancement is more for lower values of Re and nanofluids as compared to base fluid and for intermediate values of Re, the effect of a magnetic field is almost insignificant. The magnetic performance factor (PF_magnetic) decreases with Ha although the rate of decrement varies with Re. The increase ϕ also enhances PF_magnetic especially at lower and higher values of Re. The addition of nano-particle enhances the entropy generation at lower values of the Re, while the opposite effect is seen for higher values of Re.

The present study has enormous practical relevance for the design of heat exchanger applied for solar collectors, process plants, textile and aerospace applications.

The combined effects on the heat transfer rate and the associated pressure drop penalty due to the applied magnetic field for the flow of nanofluid through an asymmetric wavy channel have not been reported to date. The effect of the magnetic field on the formation of recirculation zones and hot spot intensity in the asymmetric wavy channel has been examined in detail. The PF_magnetic is investigated first time for the MHD nanofluid flow through a wavy channel.

The purpose of this paper is to analyze the heat and momentum transfer for steady two-dimensional incompressible nanofluid flow through a wavy channel with linearly varying amplitude in the entrance region.

The mass, momentum and energy conservation equations for laminar flow of Cu-water nanofluids are computationally solved using the finite element method. A parametric study is carried out by varying the dimensionless length of the channel section with varying amplitude (EL), Reynolds number (Re) and nanoparticle volume fraction (Φ) in the ranges 0 ≤ EL ≤ 25.5, 105 ≤ Re ≤ 900 and 0 ≤ Φ ≤ 0.04.

A higher heat transfer rate is seen in the wavy channel compared to a plane channel beyond a critical value of Re (Re_crit) whose value varies with EL; moreover, the overall heat transfer decreases with EL. The heat transfer rate increases with phi for all EL values investigated. The combined effects of the increase in the overall heat transfer and the associated pressure drop in the wavy channel compared to the parallel plate channel are presented as performance factor (PF) against EL. For the highest value of EL (= 25.5), PF monotonically decreases with Re. For smaller values of EL (= 5.5 and 11.5) and also for EL = 0, PF decreases with Re in the lower and the higher Re regimes, while it increases in the intermediate Re regime. In all cases, PF is higher for φ = 0.04 than for the base fluid. The sensitivity of the average Nusselt number to nanoparticle volume fraction follows a non-monotonic trend with the change in Re, φ and EL.

This study finds relevance in several applications such as solar collectors, heat exchangers and heat sinks.

To the best of the authors’ knowledge, the analysis of forced convection flow of nanofluid through a wavy channel with linearly varying amplitude is reported for the first time in the literature.

Porous media can provide excellent performance in thermal energy transport applications. This study aims to optimise the square porous slabs (placed in the middle of the channel) parameters to enhance the cooling performance of the jet-impingement microchannel heat sink.

Three levels of each design parameters, i.e. porous slab side, porous slab height, type of material, permeability and quadratic drag factor, are studied; and an L₂₇ orthogonal array is adopted to generate the design points in the specified design space. Optimum designs of the porous media slabs are achieved to minimise the maximum-wall temperature, thermal resistance and pressure drop and maximise the average heat transfer coefficient and figure of merit (FOM).

Results exhibited that the porous media material and permeability are the most, whereas drag factor is the least significant factors with respect to the overall performance of the heat sink. The optimum value of FOM for the proposed hybrid heat sink model belongs to the set of design variables, i.e. 0.4 mm slab side, 0.6 mm slab height, 5 × 10⁻¹¹ m² permeability, 0.21 drag factor and copper as substrate material.

This study proposes a novel design and a hybrid approach to investigate and optimise the hydrothermal performance of jet impingements on porous slabs inserted in the microchannels.

This study aims to propose the increase of heat dissipation requirements of modern electronic equipment and the fast development of micro-scale manufacturing technologies. The heat transfer mechanism is studied in-depth, especially for its pattern of secondary flow caused by the repeated inversion of centrifugal force. Effects of η on the frictional pressure drop and average Nusselt number are studied and the performance of such microchannel heat sink with various bend amplitudes is comprehensively evaluated. These results can provide important insight into the optimal design of this novel design configuration for microelectronics cooling.

A three-dimensional model based on the finite volume approach and SIMPLEC algorithm is performed to test an innovative serpentine microchannel, which behaves differently from conventional serpentine microchannel due to the significant effect of centrifugal force inversion.

The effect of centrifugal force significantly influences the flow and thermal fields which are responsible for the enhancement in heat transfer coefficient. The number, size and intensity of vortices increase with increasing Re, and the vortices are reformed at every change of the geometry in a periodic fashion. The serpentine microchannel studies more effectively at larger bend amplitude. Pressure fluctuations and temperature variation are greater with increasing bend amplitude.

Several techniques have been developed to augment single-phase convective heat transfer in channels. One technique is to use a serpentine channel that enhances the heat transfer due to flow mixing and periodic interruption of thermal boundary layers. This technique has been applied to micro-heat exchangers, thermal regenerators and mini/microreactors.

The optimal design of this novel design configuration for microelectronics cooling can be attained. It will become an effective cooling technology for solving the increasing of heat dissipation requirements of modern electronic equipment.

The flow and heat transfer characteristics are first presented for the circular serpentine microchannel made up of alternate U-bends without interposed straight segments. The present study first examines the effect of such centrifugal force inversion on velocity contour, pressure distribution and temperature distribution. The patterns of secondary flow along the flow passage caused by the repeated inversion of centrifugal force are further studied in depth. The effect of bend amplitude on the flow and heat transfer is explored and the performance of such microchannel heat sink has been comprehensively evaluated.