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1 – 10 of 232Xiaoyu Yang, Zhigeng Fang, Xiaochuan Li, Yingjie Yang and David Mba
Online health monitoring of large complex equipment has become a trend in the field of equipment diagnostics and prognostics due to the rapid development of sensing and computing…
Abstract
Purpose
Online health monitoring of large complex equipment has become a trend in the field of equipment diagnostics and prognostics due to the rapid development of sensing and computing technologies. The purpose of this paper is to construct a more accurate and stable grey model based on similar information fusion to predict the real-time remaining useful life (RUL) of aircraft engines.
Design/methodology/approach
First, a referential database is created by applying multiple linear regressions on historical samples. Then similarity matching is conducted between the monitored engine and historical samples. After that, an information fusion grey model is applied to predict the future degradation trajectory of the monitored engine considering the latest trend of monitored sensory data and long-term trends of several similar referential samples, and the real-time RUL is obtained correspondingly.
Findings
The results of comparative analysis reveal that the proposed model, which is called similarity-based information fusion grey model (SIFGM), could provide better RUL prediction from the early degradation stage. Furthermore, SIFGM is still able to predict system failures relatively accurately when only partial information of the referential samples is available, making the method a viable choice when the historical whole life cycle data are scarce.
Research limitations/implications
The prediction of SIFGM method is based on a single monotonically changing health indicator (HI) synthesized from monitoring sensory signals, which is assumed to be highly relevant to the degradation processes of the engine.
Practical implications
The SIFGM can be used to predict the degradation trajectories and RULs of those online condition monitoring systems with similar irreversible degradation behaviors before failure occurs, such as aircraft engines and centrifugal pumps.
Originality/value
This paper introduces the similarity information into traditional GM(1,1) model to make it more suitable for long-term RUL prediction and also provide a solution of similarity-based RUL prediction with limited historical whole life cycle data.
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Keywords
Qiang Zhang, Zijian Ye, Siyu Shao, Tianlin Niu and Yuwei Zhao
The current studies on remaining useful life (RUL) prediction mainly rely on convolutional neural networks (CNNs) and long short-term memories (LSTMs) and do not take full…
Abstract
Purpose
The current studies on remaining useful life (RUL) prediction mainly rely on convolutional neural networks (CNNs) and long short-term memories (LSTMs) and do not take full advantage of the attention mechanism, resulting in lack of prediction accuracy. To further improve the performance of the above models, this study aims to propose a novel end-to-end RUL prediction framework, called convolutional recurrent attention network (CRAN) to achieve high accuracy.
Design/methodology/approach
The proposed CRAN is a CNN-LSTM-based model that effectively combines the powerful feature extraction ability of CNN and sequential processing capability of LSTM. The channel attention mechanism, spatial attention mechanism and LSTM attention mechanism are incorporated in CRAN, assigning different attention coefficients to CNN and LSTM. First, features of the bearing vibration data are extracted from both time and frequency domain. Next, the training and testing set are constructed. Then, the CRAN is trained offline using the training set. Finally, online RUL estimation is performed by applying data from the testing set to the trained CRAN.
Findings
CNN-LSTM-based models have higher RUL prediction accuracy than CNN-based and LSTM-based models. Using a combination of max pooling and average pooling can reduce the loss of feature information, and in addition, the structure of the serial attention mechanism is superior to the parallel attention structure. Comparing the proposed CRAN with six different state-of-the-art methods, for the predicted results of two testing bearings, the proposed CRAN has an average reduction in the root mean square error of 57.07/80.25%, an average reduction in the mean absolute error of 62.27/85.87% and an average improvement in score of 12.65/6.57%.
Originality/value
This article provides a novel end-to-end rolling bearing RUL prediction framework, which can provide a reference for the formulation of bearing maintenance programs in the industry.
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Zengqiang Jiang, Dragan Banjevic, Mingcheng E., Andrew Jardine and Qi Li
The purpose of this paper is to develop an approach for estimating the remaining useful life (RUL) of metropolitan train wheels considering measurement error.
Abstract
Purpose
The purpose of this paper is to develop an approach for estimating the remaining useful life (RUL) of metropolitan train wheels considering measurement error.
Design/methodology/approach
The paper proposes a wear model of a metropolitan train wheel based on a discrete state space model; the model considers the wheel’s stochastic degradation and measurement error simultaneously. The paper estimates the RUL on the basis of the estimated degradation state. Finally, it presents a case study to verify the proposed approach. The results indicate that the proposed method is superior to methods that do not consider measurement error and can improve the accuracy of the estimated RUL.
Findings
RUL estimation is a key issue in condition-based maintenance and prognostics and health management. With the rapid development of advanced sensor technologies and data acquisition facilities for the maintenance of metropolitan train wheels, condition monitoring (CM) is becoming more accurate and more affordable, creating the possibility of estimating the RUL of wheels using CM data. However, the measurements of the wheels, especially the wayside measurements, are not yet precise enough. On the other hand, few existing studies of the RUL estimation of train wheels consider measurement error.
Practical implications
The approach described in this paper will make the RUL estimation of metropolitan train wheels easier and more precise.
Originality/value
Hundreds of million yuan are wasted every year due to over re-profiling of rail wheels in China. The ability to precisely estimate RUL will reduce the number of re-profiling activities and achieve significant economic benefits. More generally, the paper could enrich the body of knowledge of RUL estimation for a slowly degrading system considering measurement error.
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Rolling element bearings (REBs) are commonly used in rotating machinery such as pumps, motors, fans and other machineries. The REBs deteriorate over life cycle time. To know the…
Abstract
Purpose
Rolling element bearings (REBs) are commonly used in rotating machinery such as pumps, motors, fans and other machineries. The REBs deteriorate over life cycle time. To know the amount of deteriorate at any time, this paper aims to present a prognostics approach based on integrating optimize health indicator (OHI) and machine learning algorithm.
Design/methodology/approach
Proposed optimum prediction model would be used to evaluate the remaining useful life (RUL) of REBs. Initially, signal raw data are preprocessing through mother wavelet transform; after that, the primary fault features are extracted. Further, these features process to elevate the clarity of features using the random forest algorithm. Based on variable importance of features, the best representation of fault features is selected. Optimize the selected feature by adjusting weight vector using optimization techniques such as genetic algorithm (GA), sequential quadratic optimization (SQO) and multiobjective optimization (MOO). New OHIs are determined and apply to train the network. Finally, optimum predictive models are developed by integrating OHI and artificial neural network (ANN), K-mean clustering (KMC) (i.e. OHI–GA–ANN, OHI–SQO–ANN, OHI–MOO–ANN, OHI–GA–KMC, OHI–SQO–KMC and OHI–MOO–KMC).
Findings
Optimum prediction models performance are recorded and compared with the actual value. Finally, based on error term values best optimum prediction model is proposed for evaluation of RUL of REBs.
Originality/value
Proposed OHI–GA–KMC model is compared in terms of error values with previously published work. RUL predicted by OHI–GA–KMC model is smaller, giving the advantage of this method.
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Keywords
Wei Qin, Huichun Lv, Chengliang Liu, Datta Nirmalya and Peyman Jahanshahi
With the promotion of lithium-ion battery, it is more and more important to ensure the safety usage of the battery. The purpose of this paper is to analyze the battery operation…
Abstract
Purpose
With the promotion of lithium-ion battery, it is more and more important to ensure the safety usage of the battery. The purpose of this paper is to analyze the battery operation data and estimate the remaining life of the battery, and provide effective information to the user to avoid the risk of battery accidents.
Design/methodology/approach
The particle filter (PF) algorithm is taken as the core, and the double-exponential model is used as the state equation and the artificial neural network is used as the observation equation. After the importance resampling process, the battery degradation curve is obtained after getting the posterior parameter, and then the system could estimate remaining useful life (RUL).
Findings
Experiments were carried out by using the public data set. The results show that the Bayesian-based posterior estimation model has a good predictive effect and fits the degradation curve of the battery well, and the prediction accuracy will increase gradually as the cycle increases.
Originality/value
This paper combines the advantages of the data-driven method and PF algorithm. The proposed method has good prediction accuracy and has an uncertain expression on the RUL of the battery. Besides, the method proposed is relatively easy to implement in the battery management system, which has high practical value and can effectively avoid battery using risk for driver safety.
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Keywords
Jie Lin and Minghua Wei
With the rapid development and stable operated application of lithium-ion batteries used in uninterruptible power supply (UPS), the prediction of remaining useful life (RUL) for…
Abstract
Purpose
With the rapid development and stable operated application of lithium-ion batteries used in uninterruptible power supply (UPS), the prediction of remaining useful life (RUL) for lithium-ion battery played an important role. More and more researchers paid more attentions on the reliability and safety for lithium-ion batteries based on prediction of RUL. The purpose of this paper is to predict the life of lithium-ion battery based on auto regression and particle filter method.
Design/methodology/approach
In this paper, a simple and effective RUL prediction method based on the combination method of auto-regression (AR) time-series model and particle filter (PF) was proposed for lithium-ion battery. The proposed method deformed the double-exponential empirical degradation model and reduced the number of parameters for such model to improve the efficiency of training. By using the PF algorithm to track the process of lithium-ion battery capacity decline and modified observations of the state space equations, the proposed PF + AR model fully considered the declined process of batteries to meet more accurate prediction of RUL.
Findings
Experiments on CALCE dataset have fully compared the conventional PF algorithm and the AR + PF algorithm both on original exponential empirical degradation model and the deformed double-exponential one. Experimental results have shown that the proposed PF + AR method improved the prediction accuracy, decreases the error rate and reduces the uncertainty ranges of RUL, which was more suitable for the deformed double-exponential empirical degradation model.
Originality/value
In the running of UPS device based on lithium-ion battery, the proposed AR + PF combination algorithm will quickly, accurately and robustly predict the RUL of lithium-ion batteries, which had a strong application value in the stable operation of laboratory and other application scenarios.
Details
Keywords
Mengda Xing, Weilong Ding, Tianpu Zhang and Han Li
Remaining useful life (RUL) prediction for power transformer maintenance is a challenging task on heterogeneous data. Monitoring data of power transformers are not always…
Abstract
Purpose
Remaining useful life (RUL) prediction for power transformer maintenance is a challenging task on heterogeneous data. Monitoring data of power transformers are not always compatible or in an identical format; therefore, RUL predictions traditionally work separately on different data. Moreover, chemical molecules used in RUL prediction can be transformed into each other under different conditions, thus forming a complete graph with uncertain adjacency matrix (UAM). This study aims to find and evaluate a new model to achieve better results of RUL prediction than the other baselines.
Design/methodology/approach
In this work, the authors propose a spatiotemporal complete graph convolutional network (STCGCN) for RUL prediction in two branches, in which daily and hourly features are extracted from correlated heterogeneous data separately. This study provides a thorough evaluation of the proposed model on real-world data and compare the proposed model with state-of-the-art RUL prediction models.
Findings
By using the multibranch structure and EucCos similarity aggregation, STCGCN was able to capture the dynamic spatiotemporal patterns on a variety of heterogeneous data and obtain more accurate prediction results, compared to other time series prediction methods.
Originality/value
In this work, the authors propose a novel multibranch structure to compute feature maps from two heterogeneous data sources efficiently and a novel similarity aggregation method to compute the spatial UAM within the complete graph. Compared with traditional time series prediction models, the model pays attention to the spatial relationships in time series data.
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Fanshu Zhao, Jin Cui, Mei Yuan and Juanru Zhao
The purpose of this paper is to present a weakly supervised learning method to perform health evaluation and predict the remaining useful life (RUL) of rolling bearings.
Abstract
Purpose
The purpose of this paper is to present a weakly supervised learning method to perform health evaluation and predict the remaining useful life (RUL) of rolling bearings.
Design/methodology/approach
Based on the principle that bearing health degrades with the increase of service time, a weak label qualitative pairing comparison dataset for bearing health is extracted from the original time series monitoring data of bearing. A bearing health indicator (HI) quantitative evaluation model is obtained by training the delicately designed neural network structure with bearing qualitative comparison data between different health statuses. The remaining useful life is then predicted using the bearing health evaluation model and the degradation tolerance threshold. To validate the feasibility, efficiency and superiority of the proposed method, comparison experiments are designed and carried out on a widely used bearing dataset.
Findings
The method achieves the transformation of bearing health from qualitative comparison to quantitative evaluation via a learning algorithm, which is promising in industrial equipment health evaluation and prediction.
Originality/value
The method achieves the transformation of bearing health from qualitative comparison to quantitative evaluation via a learning algorithm, which is promising in industrial equipment health evaluation and prediction.
Details
Keywords
This article aims to show the application of scientometrics and patent bibliometrics in remaining useful life (RUL) analysis for evaluating the value of intangible assets.
Abstract
Purpose
This article aims to show the application of scientometrics and patent bibliometrics in remaining useful life (RUL) analysis for evaluating the value of intangible assets.
Design/methodology/approach
Technology innovation management is strictly related to the RUL. The RUL concept is defined as the time remaining until the reliability drops below a defined minimal operating threshold. The RUL analysis of certain intangible assets (patents and know‐how licence agreements, industrial designs, trade marks, logos, customer base) is done through different methodologies and various different approaches. The key subject in all these methodologies is the life cycle of the technology. The analyst tries to approach the foresight of the life cycle of technology to establish its value in use. Different life measure systems are considered in RUL analysis depending on different typologies of technology life: statutory, contract, judicial, economic and functional. Data used in life cycle estimation may be used in RUL analysis. Typically, these data include scientific articles, registration documents (patent applications, trade marks and copyright applications), commercial contracts, judicial orders, financial statements and technology data.
Findings
The analysis of the life cycle allows the incorporation of qualitative considerations (legal, contractual, physical, technical know‐how, functional, economic) related to the conduct of future technologies. But technology development is conditioned by trends in scientific research and by the changes in the marketing dynamic, today and in the future. Qualitative methods provide a valuable information service that relates to the intangible assets over time. The “typical survivor curve” shows the released, remaining and probable life span of a certain technology by taking into account factors such as technological changes, marketing acceptance, and other exogenous and endogenous factors. Quantitative analysis of scientific production, applications for patents, industrial designs and trade marks, developed in scientometrics and bibliometrics, provide an unbiased guide to R&D and business trends.
Originality/value
The original purpose of the paper is to emphasise how the technology life cycle is influenced by changes in technology but also in scientific research evolution. Scientific research life analysis must examine the historical emergence or decay of a certain intellectual interest in the scientific community through the study of what is and what is not published in scientific journals.
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Roberto De Luca, Antonino Ferraro, Antonio Galli, Mosè Gallo, Vincenzo Moscato and Giancarlo Sperlì
The recent innovations of Industry 4.0 have made it possible to easily collect data related to a production environment. In this context, information about industrial equipment …
Abstract
Purpose
The recent innovations of Industry 4.0 have made it possible to easily collect data related to a production environment. In this context, information about industrial equipment – gathered by proper sensors – can be profitably used for supporting predictive maintenance (PdM) through the application of data-driven analytics based on artificial intelligence (AI) techniques. Although deep learning (DL) approaches have proven to be a quite effective solutions to the problem, one of the open research challenges remains – the design of PdM methods that are computationally efficient, and most importantly, applicable in real-world internet of things (IoT) scenarios, where they are required to be executable directly on the limited devices’ hardware.
Design/methodology/approach
In this paper, the authors propose a DL approach for PdM task, which is based on a particular and very efficient architecture. The major novelty behind the proposed framework is to leverage a multi-head attention (MHA) mechanism to obtain both high results in terms of remaining useful life (RUL) estimation and low memory model storage requirements, providing the basis for a possible implementation directly on the equipment hardware.
Findings
The achieved experimental results on the NASA dataset show how the authors’ approach outperforms in terms of effectiveness and efficiency the majority of the most diffused state-of-the-art techniques.
Research limitations/implications
A comparison of the spatial and temporal complexity with a typical long-short term memory (LSTM) model and the state-of-the-art approaches was also done on the NASA dataset. Despite the authors’ approach achieving similar effectiveness results with respect to other approaches, it has a significantly smaller number of parameters, a smaller storage volume and lower training time.
Practical implications
The proposed approach aims to find a compromise between effectiveness and efficiency, which is crucial in the industrial domain in which it is important to maximize the link between performance attained and resources allocated. The overall accuracy performances are also on par with the finest methods described in the literature.
Originality/value
The proposed approach allows satisfying the requirements of modern embedded AI applications (reliability, low power consumption, etc.), finding a compromise between efficiency and effectiveness.
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