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Article
Publication date: 1 December 2004

International textile and clothing research register

George K. Stylios

Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

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Abstract

Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 16 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/09556220410794961
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 20 November 2007

International textile and clothing research register

George K. Stylios

Examines the thirteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched…

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Abstract

Examines the thirteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 19 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/95562220780000314
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 14 November 2008

International textile and clothing research register

George K. Stylios

Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched…

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Abstract

Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 20 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/95562220880000389
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 13 November 2009

International textile and clothing research register

George K. Stylios

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched…

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Abstract

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 21 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/95562220980000731
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 16 November 2010

International textile and clothing research register

George K. Stylios

Examines the fifteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched…

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Abstract

Examines the fifteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 22 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/18363261080001597
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 1 November 2006

International textile and clothing research register

George K. Stylios

Examines the twelfth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

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Abstract

Examines the twelfth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 18 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/09556220610794987
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 27 June 2020

Not all PLA filaments are created equal: an experimental investigation

Johanna J. Schwartz, Joshua Hamel, Thomas Ekstrom, Leticia Ndagang and Andrew J. Boydston

Additive manufacturing (AM) methods such as material extrusion (ME) are becoming widely used by engineers, designers and hobbyists alike for a wide variety of…

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Abstract

Purpose

Additive manufacturing (AM) methods such as material extrusion (ME) are becoming widely used by engineers, designers and hobbyists alike for a wide variety of applications. Successfully manufacturing objects using ME three-dimensional printers can often require numerous iterations to attain predictable performance because the exact mechanical behavior of parts fabricated via additive processes are difficult to predict. One of that factors that contributes to this difficulty is the wide variety of ME feed stock materials currently available in the marketplace. These build materials are often sold based on their base polymer material such as acrylonitrile butadiene styrene or polylactic acid (PLA), but are produced by numerous different commercial suppliers in a wide variety of colors using typically undisclosed additive feed stocks and base polymer formulations. This paper aims to present the results from an experimental study concerned with quantifying how these sources of polymer variability can affect the mechanical behavior of three-dimensional printed objects. Specifically, the set of experiments conducted in this study focused on following: several different colors of PLA filament from a single commercial supplier to explore the effect of color additives and three filaments of the same color but produced by three different suppliers to account for potential variations in polymer formulation.

Design/methodology/approach

A set of five common mechanical and material characterization tests were performed on 11 commercially available PLA filaments in an effort to gain insight into the variations in mechanical response that stem from variances in filament manufacturer, feed stock polymer, additives and processing. Three black PLA filaments were purchased from three different commercial suppliers to consider the variations introduced by use of different feed stock polymers and filament processing by different manufacturers. An additional eight PLA filaments in varying colors were purchased from one of the three suppliers to focus on how color additives lead to property variations. Some tests were performed on unprocessed filament samples, while others were performed on objects three-dimensional printed from the various filaments. This study looked specifically at four mechanical properties (Young’s modulus, storage modulus, yield strength and toughness) as a function of numerous material properties (e.g. additive loading, molecular weight, molecular weight dispersity, enthalpy of melting and crystallinity).

Findings

For the 11 filaments tested the following mean values and standard deviations were observed for the material properties considered: pa = 1.3 ± 0.9% (percent additives), Mw = 98.6 ± 16.4 kDa (molecular weight), Ð = 1.33 ± 0.1 (molecular weight dispersity), Hm = 37.4 ± 7.2 J/g (enthalpy of melting) and = 19.6 ± 2.1% (crystallinity). The corresponding mean values and standard deviations for the resulting mechanical behaviors were: E = 2,790 ± 145 MPa (Young’s modulus), E’ = 1,050 ± 125 MPa (storage modulus), Sy = 49.6 ± 4.93 MPa (yield strength) and Ut = 1.87 ± 0.354 MJ/m^3 (toughness). These variations were observed in filaments that were all manufactured from the same base polymer (e.g. PLA) and are only different in terms of the additives used by the manufacturers to produce different colors or different three-dimensional printing performance. Unfortunately, while the observed variations were significant, no definitive strong correlations were found between these observed variations in the mechanical behavior of the filaments studied and the considered material properties.

Research limitations/implications

These variations in mechanical behavior and material properties could not be ascribed to any specific factor, but rather show that the mechanical of three-dimensional printed parts are potentially affected by variations in base polymer properties, additive usage and filament processing choices in complex ways that can be difficult to predict.

Practical implications

These results emphasize the need to take processing and thereby even filament color, into account when using ME printers, they emphasize the need for designers to use AM with caution when the mechanical behavior of a printed part is critical and they highlight the need for continued research in this important area. While all filaments used were marked as PLA, the feedstock materials, additives and processing conditions created significant differences in the mechanical behavior of the printed objects evaluated, but these differences could not be accurately and reliably predicted as function of the observed material properties that were the focus of this study.

Originality/value

The testing methods used in the study can be used by engineers and creators alike to better analyze the material properties of their filament printed objects, to increase success in print and mechanical design. Furthermore, the results clearly show that as AM continues to evolve and grow as a manufacturing method, standardization of feedstock processing conditions and additives would enable more reliable and repeatable printed objects and would better assist designers in effectively implementing AM methods.

Details

Rapid Prototyping Journal, vol. 26 no. 7
Type: Research Article
DOI: https://doi.org/10.1108/RPJ-06-2019-0179
ISSN: 1355-2546

Keywords

  • Material testing
  • Design for additive manufacturing
  • Polymer properties

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Article
Publication date: 1 December 2005

International textile and clothing research register

George K. Stylios

Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

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Abstract

Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 17 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/09556220510794979
ISSN: 0955-6222

Keywords

  • Clothing and accessories
  • Textile manufacturing processes
  • Technology led strategy

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Article
Publication date: 26 October 2019

Effects of processing conditions on mechanical properties of PLA printed parts

Morteza Behzadnasab, Ali Akbar Yousefi, Dariush Ebrahimibagha and Farahnaz Nasiri

With recent advances in additive manufacturing (AM), polymer-based three-dimensional (3D) printers are available for relatively low cost and have found their way even in…

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Abstract

Purpose

With recent advances in additive manufacturing (AM), polymer-based three-dimensional (3D) printers are available for relatively low cost and have found their way even in domestic and educational uses. However, the optimum conditions for processing and post-processing of different materials are yet to be determined. The purpose of this paper is to examine the effects of printing temperature, pattern and annealing conditions on tensile strength and modulus of samples printed with polylactic acid (PLA).

Design/methodology/approach

This study focuses on fused deposition modelling according to ISO/ASTM 52900 material extrusion AM. To print parts with maximum mechanical properties, the printing variables must be optimised. To determine the printing and annealing condition on physical and mechanical properties of PLA-based parts, dogbone-shaped tensile samples were printed at four different nozzle temperatures and five different filling patterns embedded in a 3D printing software. The samples were further annealed at three different temperatures for three different time intervals. The mechanical properties were evaluated and the changes in mechanical properties were analysed with the help of rheometrical measurements.

Findings

The results showed that printing condition has a significant influence on final properties, for example, the strain at break value increases with increasing nozzle temperature from 34 to 56 MPa, which is close to the value of the injected sample, namely, 65 MPa. While tensile strength increases with printing temperature, the annealing process has negative effects on the mechanical properties of samples.

Originality/value

The authors observed that traditional findings in polymer science, for example, the relationship between processing and annealing temperature, must be re-evaluated when applied in 3D printing because of major differences in processing conditions resulting from the layer-by-layer manufacturing.

Details

Rapid Prototyping Journal, vol. 26 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/RPJ-02-2019-0048
ISSN: 1355-2546

Keywords

  • Mechanical properties
  • Additive manufacturing
  • Annealing
  • PLA
  • Nozzle temperature
  • MEAM

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Article
Publication date: 7 January 2019

Assessment of mechanical properties and flammability of magnesium oxide/PA12 composite material for SLS process

Sunil Kumar Tiwari, Sarang Pande, Santosh M. Bobade and Santosh Kumar

The purpose of this paper is to propose and develop PA2200-based composite powder containing 0-15 Wt.% magnesium oxide before directly using it in selective laser…

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Abstract

Purpose

The purpose of this paper is to propose and develop PA2200-based composite powder containing 0-15 Wt.% magnesium oxide before directly using it in selective laser sintering (SLS) machine to produce end-use products for low-volume production in the engineering applications with keen focus to meet the functional requirements which rely on material properties.

Design/methodology/approach

The methodology reported emphasises PA2200-based composite powder containing 0-15 Wt.% magnesium oxide development for SLS process which starts with preparation and characterisation of composite material, thermal and rheological study of composite material to decide optimum process parameters for SLS process machine to get optimal part properties. Further, to verify composite material properties, a conventional casting methodology is used. The composition of composite materials those possessing good properties are further selected for processing in SLS process under optimal processing parameters.

Findings

The process parameters of SLS machine are material-dependent. The effect of temperature in X-ray diffraction profile is negligible in the case of magnesium oxide reinforced PA2200 composite material. The cyclic heating of material increases melting point temperature, this grounds to modify part bed temperature of material every time before processing on SLS machine to uphold build part properties, as well as material. With the rise in temperature, the Melt flow index and rheological property of materials change. The magnesium oxide reinforced PA2200 composite material has high thermal stability than pure PA2200 material. By the addition of small quantity of magnesium oxide, most of the mechanical property and flammability property improves while elongation at break (percentage) decreases significantly.

Practical implications

The proposed PA2200-based composite powder containing 0-15 Wt.% magnesium oxide material development system and casting metrology to verify developed material properties will be very useful to develop new composite material for SLS process with use of less material. The developed methodology has proven, especially in the case where non-experts or student need to develop composite material for SLS process according to the property requirement of applications.

Originality/value

Unlike earlier composite material development methodology, the projected methodology of polymer-based composite material and confirmation of material properties instead of commencing SLS process provides straight forward means for SLS process composite materials development with less use of the material and period of time.

Details

Rapid Prototyping Journal, vol. 25 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/RPJ-07-2017-0145
ISSN: 1355-2546

Keywords

  • Selective laser sintering
  • Value engineering
  • Magnesium oxide
  • Melt flow index
  • PA2200 (PA 12)

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