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The effects of the thermo-mechanical treatment on the properties and microstructure of the Al–Cu–Mg–Ag alloy were investigated.

A short-duration preprecipitation process is designed prior to predeformation aging. The novel predeformation aging (solution treatment + holding at 185 °C for 15 min+ rolling deformation + aging at 185 °C, also named T8) was performed on a heat-resistant Al–Cu–Mg–Ag alloy.

The purpose of this study indicate that a short-duration heat treatment before predeformation is beneficial to the precipitation of O during the aging process. The precursors of O during this process might pin the dislocation and cause the grains to orient along some specific direction, which might be advantageous to the precipitation of O while disadvantageous to that of θ′. This novel thermal-mechanical process could result in an increase in the quantity and decrease in the size of the precipitation of O, which leads to a remarkable strength effect. The potential increases while the current density decreases with an increase in the deformation amount, which implies a smaller intergranular corrosion rate. The fine deformed structure leads to an opposite behavior in the exfoliation corrosion test compared with that for intergranular corrosion.

The intergranular corrosion resistance of the Al–Cu–Mg–Ag alloy is enhanced, whereas the exfoliation corrosion resistance is reduced by novel predeformation aging.

This study aims to discuss the influences of surface severe plastic deformation (S²PD) on the electrochemical corrosion, pitting corrosion, intergranular corrosion, stress corrosion cracking of aluminum (Al) alloys and attempt to correlate the microstructural/compositional changes with the performances.

This study provides a novel gradient design of structure/composition caused by S²PD for the purpose of enhancing Al alloys’ corrosion resistance.

S²PD has a significant effect on corrosion behavior of Al alloys through tuning the grain size, residual stress, composition, grain boundary phase and second phase particle distribution.

Although Al alloys are known to form a protective Al₂O₃ film, corrosion is a major challenge for the longevity of Al structures across numerous industries, especially for the infrastructures made of high-strength Al alloys. Traditional strategies of improving corrosion resistance of Al alloys heavily relied on alloying and coatings. In this review, gradient design of structure/composition caused by S²PD provides a novel strategy for corrosion protection of Al alloys, especially in the enhancement of localized corrosion resistance.