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1 – 10 of over 26000Xiaokai Mu, Qingchao Sun, Wei Sun, Yunlong Wang, Chuanhua Wang and Xiaobang Wang
The traditional precision design only takes the influence of geometric tolerance of the parts and does not involve the load deformation in the assembly process. This paper aims to…
Abstract
Purpose
The traditional precision design only takes the influence of geometric tolerance of the parts and does not involve the load deformation in the assembly process. This paper aims to analyze the influence mechanism of flexible parts deformation on the geometric precision, and then to ensure the reliability and stability of the mechanical system.
Design/methodology/approach
Firstly, this paper adopts the N-GPS to analyze the influence mechanism of flexible parts deformation on the geometric precision and constructs a coupling 3D tolerance mathematical model of the geometric tolerance and the load deformation deviation based on the SDT theory, homogeneous coordinate transformation theory and surface authentication idea. Secondly, the least square method is used to fit the deformation surface of the mating surface under load so as to complete the conversion from the non-ideal element to the ideal element.
Findings
This paper takes the horizontal machining center as a case to obtain the deformation information of the mating surface under the self-weight load. The results show that the deformation deviation of the parts has the trend of transmission and accumulation under the load. The terminal deformation cumulative amount of the system is up to –0.0249 mm, which indicated that the influence of parts deformation on the mechanical system precision cannot be ignored.
Originality/value
This paper establishes a comprehensive 3D tolerance mathematical model, which comprehensively considers the effect of the dimensional tolerance, geometric tolerance and load deformation deviation. By this way, the assembly precision of mechanical system can be accurately predicted.
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Jean‐Philippe Bacher, Cédric Joseph and Reymond Clavel
High precision robots are often used for complex assembly or positioning tasks. One way to achieve high motion precision is to design mechanical systems based on flexure joints…
Abstract
High precision robots are often used for complex assembly or positioning tasks. One way to achieve high motion precision is to design mechanical systems based on flexure joints. Flexure joints (or flexures) utilize the elastic properties of matter, which brings avoidance of dry friction. Nanometer scale motions are then possible, without wear, mechanical play or particle emission. Leading to high performance systems in terms of dynamics, parallel kinematics are useful for high precision robot design. Two research projects are presented in this paper. The first one has already led to the realization of a micro electro‐discharge machine (μ‐EDM), and the second one’s goal is to generate a family of compact ultra‐high precision manipulators.
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Xingyuan Wang, Zhifeng Lou, Xiaodong Wang, Yue Wang, Xiupeng Hao and Zhize Wang
The purpose of this paper is to design an automatic press-fit instrument to realize precision assembly and connection quality assessment of a small interference fitting parts…
Abstract
Purpose
The purpose of this paper is to design an automatic press-fit instrument to realize precision assembly and connection quality assessment of a small interference fitting parts, armature.
Design/methodology/approach
In this paper, an automatic press-fit instrument was developed for the technical problems of reliable clamping and positioning of the armature, automatic measurement and adjustment of the attitude and evaluation of the connection quality. To compensate for the installation error of the equipment, corresponding calibration method was proposed for each module of the instrument. Assembly strategies of axial displacement and perpendicularity were also proposed to ensure the assembly accuracy. A theoretical model was built to calculate the resistant force generated by the non-contact regions and then combined with the thick-walled cylinder theory to predict the press-fit curve.
Findings
The calibration method and assembly strategy proposed in this paper enable the press-fit instrument to achieve good alignment and assembly accuracy. A reasonable range of press-fit curve obtained from theoretical model can achieve the connection quality assessment.
Practical implications
This instrument has been used in an armature assembly project. The practical results show that this instrument can assemble the armature components with complex structures automatically, accurately, in high-efficiency and in high quality.
Originality/value
This paper provides a technical method to improve the assembly quality of small precision interference fitting parts and provides certain methodological guidelines for precision peg-in-hole assembly.
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Novel nanomaterials and nano-devices require further functional aspects that can be designed and supported using new nanomanipulation techniques allowing specific functions at the…
Abstract
Purpose
Novel nanomaterials and nano-devices require further functional aspects that can be designed and supported using new nanomanipulation techniques allowing specific functions at the design phase. The nano-manipulator becomes a key instrument for technology bridging sub-nano to mesoscale. The integration of various operations in nano-devices requires sub-nanometer precision and highly stable manipulator. This paper aims to review various design concepts of recent nanomanipulators, their motion characteristics, basic functions, imagine and automation with control techniques for the sake of establishing new design features based on recent requirements.
Design/methodology/approach
The paper reviews various existing nanomanipulators, their motion characteristics, basic functions, imagine and automation with control techniques. This will support precision machine design methodology and robotics principles.
Findings
The availability of a nano-precision instrument with integrated functions has proved to be extremely helpful in addressing various fundamental problems in science and engineering such as exploring, understanding, modeling and testing nano-machining process; exact construction of nano-structure arrays; and inspection of devices with complex features.
Originality/value
New functional specifications have emerged from this review to support the design and make of new advanced nanomanipulators with more features availability to support manipulation within the same reference datum needed for research and education.
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John Counsell Ian Porter David Dawson and Marcus Duffy
Introduces the need for engineering knowledge management tools for storing past solutions and expert knowledge for the design of automatic precision machinery. The design of this…
Abstract
Introduces the need for engineering knowledge management tools for storing past solutions and expert knowledge for the design of automatic precision machinery. The design of this type of machine, which is heavily utilised in modern manufacturing industry, is very complex, time‐consuming and potentially expensive. Describes the design and functionality of a novel computer aided rapid prototyping tool named Schemebuilder. The design is traced from its philosophical origins in the “Theory of domains” and how this can be used by the designer with the aid of the computer. The application of this underlining methodology for the design of precision machinery employing feedback control systems is also described. Finally an example is shown for the design of a control system for precise position control of a glass bottle making machine.
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Arne Burisch, Jan Wrege, Annika Raatz, Jürgen Hesselbach and Reinhard Degen
Until now, the size range of most machines for precision assembly was much larger than the size of the pieces to be handled or the necessary workspace. Flexibly scalable…
Abstract
Purpose
Until now, the size range of most machines for precision assembly was much larger than the size of the pieces to be handled or the necessary workspace. Flexibly scalable miniaturised production machines can help to develop much more flexible micro production systems. The paper aims to describe the development of a micro‐parallel‐SCARA robot adapted in size to MEMS products.
Design/methodology/approach
The robot consists of a miniaturised parallel structure, which provides a high level of accuracy in a workspace of 60 × 45 × 20 mm3. It has a base area of 130 × 170 mm2 and offers four degrees of freedom.
Findings
Based on simulations, the degree of miniaturisation in terms of a smaller structure and a high level of accuracy is determined. The results show that a miniaturised hybrid robot with a plane parallel structure driven by miniaturised zero‐backlash gears and electric motors can reach a theoretical repeatability better than 1 μm.
Research limitations/implications
The first prototype provides good prospects that the concept will be used in a visionary desktop‐factory. As regards the accuracy parameters of the robot, there will be further efforts to optimise the robot's structure and drive mechanism.
Practical implications
The repeatability of this first prototype is better than 14 μm. A better stiffness of optimised micro‐gears and joints of the structure will guarantee a much better repeatability.
Originality/value
The paper illustrates that the Parvus is one of the smallest industrial robots for micro assembly equipped with a full range of functionalities like conventional industrial robots.
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Since its advent in 1983, Circuit Technology has gone from strength to strength, as indicated by visitor attendance which increased from 3000 in 1983 to over 6000 in 1984…
Abstract
Since its advent in 1983, Circuit Technology has gone from strength to strength, as indicated by visitor attendance which increased from 3000 in 1983 to over 6000 in 1984. Predictions are that, with the larger venue at Olympia's National Hall, previous attendance figures will be exceeded many times at Circuit Technology '85.
Jinghua Xu, Mingzhe Tao, Mingyu Gao, Shuyou Zhang, Jianrong Tan, Jingxuan Xu and Kang Wang
The coupling impact of hybrid uncertain errors on the machine precision is complex, as a result of which the designing method with multiple independent error sources under…
Abstract
Purpose
The coupling impact of hybrid uncertain errors on the machine precision is complex, as a result of which the designing method with multiple independent error sources under uncertainties remains a challenge. For the purpose of precision improvement, this paper focuses on the robot design and aims to present an assembly precision design method based on uncertain hybrid tolerance allocation (UHTA), to improve the positioning precision of the mechanized robot, as well as realize high precision positioning within the workspace.
Design/methodology/approach
The fundamentals of the parallel mechanism are introduced first to implement concept design of a 3-R(4S) &3-SS parallel robot. The kinematic modeling of the robot is carried out, and the performance indexes of the robot are calculated via Jacobian matrix, on the basis of which, the 3D spatial overall workspace can be quantified and visualized, under the constraints of limited rod, to avoid the singular position. The error of the robot is described, and a probabilistic error model is hereby developed to classify the hybrid error sensitivity of each independent uncertain error source by Monte Carlo stochastic method. Most innovatively, a methodology called UHTA is proposed to optimize the robot precision, and the tolerance allocation approach is conducted to reduce the overall error amplitude and improve the robotized positioning precision, on the premise of not increasing assembly cost.
Findings
The proposed approach is validated by digital simulation of medical puncture robot. The experiment highlights the mathematical findings that the horizontal plane positioning error of the parallel robotic mechanism can be effectively reduced after using UHTA, and the average precision can be improved by up to 39.54%.
Originality/value
The originality lies in UHTA-based precision design method for parallel robots. The proposed method has widely expanding application scenarios in industrial robots, biomedical robots and other assembly automation fields.
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This paper aims to demonstrate how science and engineering graduates can be recruited and trained to Masters level in precision engineering as an aid to reducing the skills…
Abstract
Purpose
This paper aims to demonstrate how science and engineering graduates can be recruited and trained to Masters level in precision engineering as an aid to reducing the skills shortage of mechanical engineers in UK industry.
Design/methodology/approach
The paper describes a partnership between three UK academic institutions and industry, creating an Integrated Knowledge Centre (IKC) in Ultra Precision Structured Surfaces. Within this project sits a Knowledge Transfer activity that seeks to channel graduate scientists and engineers through an MSc in “Ultra Precision Technologies” into the UK engineering industry. The creation and implementation of this pipeline, its systems and its processes, is the subject of this paper and its case study.
Findings
In order to retain competitive advantage, the UK precision engineering industry requires a regular supply of technically proficient and organizationally prepared graduates. This paper has explained the approach taken at Cranfield University to increase the size of the pool of postgraduate precision engineers. The approach involves the design of a multi‐level system, which draws on increased connectivity between the University, UK engineering companies, and the student. Academic institutions need to exhibit the appropriate flexibility to meet the demands of industry and the aspirations of the student.
Research limitations/implications
The paper describes only the early stages of implementation, and further work is necessary.
Practical implications
The systems model and case studies provide a framework and detail that is of immediate benefit to manufacturing industries and higher education establishments.
Originality/value
The originality of the approach lies in the level of integration between the sub‐systems that comprise the Open system, within which students and skills are forged together in a programme to produce employable engineering postgraduates.
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Vaclav Snasel, Tran Khanh Dang, Josef Kueng and Lingping Kong
This paper aims to review in-memory computing (IMC) for machine learning (ML) applications from history, architectures and options aspects. In this review, the authors investigate…
Abstract
Purpose
This paper aims to review in-memory computing (IMC) for machine learning (ML) applications from history, architectures and options aspects. In this review, the authors investigate different architectural aspects and collect and provide our comparative evaluations.
Design/methodology/approach
Collecting over 40 IMC papers related to hardware design and optimization techniques of recent years, then classify them into three optimization option categories: optimization through graphic processing unit (GPU), optimization through reduced precision and optimization through hardware accelerator. Then, the authors brief those techniques in aspects such as what kind of data set it applied, how it is designed and what is the contribution of this design.
Findings
ML algorithms are potent tools accommodated on IMC architecture. Although general-purpose hardware (central processing units and GPUs) can supply explicit solutions, their energy efficiencies have limitations because of their excessive flexibility support. On the other hand, hardware accelerators (field programmable gate arrays and application-specific integrated circuits) win on the energy efficiency aspect, but individual accelerator often adapts exclusively to ax single ML approach (family). From a long hardware evolution perspective, hardware/software collaboration heterogeneity design from hybrid platforms is an option for the researcher.
Originality/value
IMC’s optimization enables high-speed processing, increases performance and analyzes massive volumes of data in real-time. This work reviews IMC and its evolution. Then, the authors categorize three optimization paths for the IMC architecture to improve performance metrics.
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