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1 – 10 of 103

Abstract

Purpose

The purpose of this study is to develop a method of thermodynamic and kinetic evaluation of corrosion properties of alloys.

Design/methodology/approach

Method of estimation of corrosion-electrochemical behaviour of multicomponent alloys is proposed. The method takes into account both thermodynamic and kinetic data and is based on mutual construction of equilibrium and polarization potential – pH diagrams. The usage of the proposed method is illustrated in the example of the structural steel 20KT.

Findings

Passivation of steel 20KT is determined by formation of oxide film based on magnetite (Fe3O4); silicon, manganese and copper oxides as well as manganese sulphides can be locally included into the inner side of the passivation layer. An experimental potential – pH diagram of steel 20KT is constructed. Interpreting the results of polarization measurements revealed good agreement between equilibrium and polarization potential – pH diagrams.

Originality/value

It is shown in the example of structural steel 20KT that for interpretation of experimental potential – pH diagrams, one should compare them with corresponding equilibrium diagrams for multicomponent alloys rather than with Pourbaix diagrams for pure metals. The corrosion properties of steel 20KT are estimated using equilibrium and polarization potential – pH diagrams.

Article
Publication date: 7 November 2016

Somrerk Chandra-ambhorn, Wisarut Wachirasiri and Gobboon Lothongkum

This paper aims to construct the E-pH diagrams for AISI 316L stainless steel in chloride solutions containing SO42− ions and therefore investigate the role of SO42− ions on…

Abstract

Purpose

This paper aims to construct the E-pH diagrams for AISI 316L stainless steel in chloride solutions containing SO42− ions and therefore investigate the role of SO42− ions on pitting corrosion of stainless steel.

Design/methodology/approach

A cyclic potentiodynamic polarisation method was performed to obtain polarisation curves at different pH. From these curves, corrosion, primary passivation, pitting and repassivation potentials were determined and plotted as a function of pH giving the E-pH diagram.

Findings

The addition of SO42− ions to 10,650 ppm NaCl solution up to 3,000 ppm widened the passivation regime of the E-pH diagram mainly by shifting the pitting corrosion potential to the noble direction. This indicated the inhibiting role of SO42− on the nucleation of new pits in the transpassive region. It also stabilised the pitting corrosion potential at the pH ranging from 5 to 11. However, at pH 7, it caused the pit area to increase, implying the catalytic role of SO42− on the pit growth. Finally, it did not change the types of ions dissolved in solutions after pitting.

Practical implications

The diagrams can be used as a guideline in industries to determine the passivation regime of the AISI 316L stainless steel in chloride- and sulphate-containing solutions.

Originality/value

This paper reported the E-pH diagrams for the AISI 316L stainless steel in chloride solutions containing SO42− ions. The roles of pH and SO42− ions on pitting corrosion were innovatively discussed using a point defect model.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 2 March 2015

Mariela Rendón Belmonte, Miguel Martínez Madrid, José Trinidad Pérez-Quiroz, Benjamín Valdez Salas, Erick A. Juarez-Arellano and Miguel Schorr

The purpose of this paper was to characterize the surface of steel reinforcement of concrete under cathodic protection (CP), submerged in seawater, to understand the surface…

Abstract

Purpose

The purpose of this paper was to characterize the surface of steel reinforcement of concrete under cathodic protection (CP), submerged in seawater, to understand the surface changes due to the application of CP and their consequences on cathodic current requirements.

Design/methodology/approach

Reinforced concrete specimens with applied CP were immersed in natural seawater. The experimental methodology included monitoring of corrosion potential (Ecorr); measurement of galvanic current (Igalv), protection potential (Eprotection) and the depolarization potential of steel during the time of exposure; and electrochemical impedance spectroscopy (EIS). The chemical composition of the steel surface was assessed using X-ray diffraction (XRD).

Findings

The application of CP leads to the formation of a deposit on the steel surface that according to XRD results, Pourbaix diagram and physical characteristics, is a protective oxide: magnetite (Fe3O4). This oxide causes a decrease in the corrosion rate and requires application of the protection current. It was found that the surface remained protected even after eight days when the CP system was interrupted.

Research limitations/implications

It is necessary to carry out analysis of the chemical composition of deposits formed on the steel surface, perhaps using X-ray photoelectron spectroscopy, Mössbauer, to verify the presence of the magnetite.

Practical implications

Determination of the main cause of the decrease in current required for protection and deposit formation conditions will enable the design of a CP system to be optimized and economized. At present, the CP design considers only a constant current value for the duration of the protection time.

Originality/value

CP is a technique that has proven effective for the protection of metal structures. However, little attention has been devoted to the surface changes that occur under applied CP and their impact on the electrochemical behavior of the system. This paper describes the phenomena produced at the metal surface and determines kinetic parameters and their consequences on the CP behavior.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 5 January 2015

Martin Aggerbeck, Alexis Herbreteau, Marleen Rombouts, Jo Verwimp and Rajan Ambat

– The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions.

Abstract

Purpose

The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions.

Design/methodology/approach

Aluminum coatings containing up to 20 weight per cent Ti6Al4V were produced using laser cladding and were investigated using light optical microscope, scanning electron microscope – energy-dispersive X-ray spectroscopy and X-Ray Diffraction, together with alkaline exposure tests and potentiodynamic measurements at pH 13.5.

Findings

Cladding resulted in a heterogeneous solidification microstructure containing an aluminum matrix with supersaturated titanium (<1 weight per cent), Al3Ti intermetallics and large partially undissolved Ti6Al4V particles. Heat treatment lowered the titanium concentration in the aluminum matrix, changed the shape of the Al3Ti precipitates and increased the degree of dissolution of the Ti6Al4V particles. Corrosion testing showed significant localized dissolution of the aluminum matrix.

Research limitations/implications

Increased titanium concentration and heat treatment gave improved alkaline corrosion properties. At pH 13.5, the Al3Ti phases were protected, while the aluminum matrix corroded.

Practical implications

For alkaline corrosion-protection of aluminum in the automobile industry, titanium might be useful at pH values below 13.5 or by using other coating techniques.

Originality/value

This is the first study testing the use of titanium as a protective element of aluminum in stringent alkaline conditions.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 2 January 2018

L.M. Quej-Ake and A. Contreras

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation…

Abstract

Purpose

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation for X52 steel exposed to soils ranging from saturated soil until dry conditions was carried out for a period of 21 days. Owing to its versatility to study the steel corrosion process exposed to different types of soils, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and cyclic voltammetry tests were performed. Additionally, optical and electronic microscopy observations of the steel surface were carried out.

Design/methodology/approach

Electrochemical cell arrangement was described elsewhere (Quej-Ake et al., 2014). Owing to soil being an electrolytic system with high resistivity and impedance, all electrodes were placed as close as possible, and iR-drop compensation was taken into account using two rods of graphite as an auxiliary electrode. In addition, the conductivity of the soil (Rs) obtained from EIS was used to correct the potential of the working electrode according to iR-drop, and an analysis of ohmic drop from the polarization curves was carried out.

Findings

Saturated conditions of the three soils were initially considered as the most corrosive conditions for X52 steel surface. Finally, 21 days of immersion time was taken into account as the more drastic condition. So, according to results, X52 steel exposed to beach sand was more susceptible to the corrosion process (0.092 mm/year). iR corrected was negligible at low over-potentials region in saturated soils, which is inside the linear region of Tafel or the activation region. In addition, high cathodic peak potential value obtained from cyclic voltammetry for X52 steel exposed to saturated soil may be attributed to hydrogen evolution reaction and neutral pH.

Research limitations/implications

The paper has implications for research. It bridges the gap between theory and practice.

Originality/value

Cyclic voltammetry is a really important tool for the electrochemical analysis of the pipeline steel surface exposed to saturated soils, but is not adequate for analysis of steel exposed to dried soils. In addition, the physicochemical results show that fissures, voids and extra-oxygen presence could also affect the electrochemical responses obtained for X52 steel exposed to soils.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 December 2000

A.N. Önal and A.A. Aksüt

The effect of tolyltriazole (TTA) on the corrosion of Al‐Cu, Al‐Si‐Cu and Al‐Cu‐Fe alloys in HCl (pH = 0.5) and NaCl (pH = 6 and 11) respectively at 15C, 25C and 35C has been…

Abstract

The effect of tolyltriazole (TTA) on the corrosion of Al‐Cu, Al‐Si‐Cu and Al‐Cu‐Fe alloys in HCl (pH = 0.5) and NaCl (pH = 6 and 11) respectively at 15C, 25C and 35C has been studied by electrochemical methods. Corrosion potentials, corrosion rates, polarization resistances, inhibition efficiencies and activation energies have been determined. The results have shown that the inhibition efficiencies of TTA changed with pH and temperature. TTA has been adsorbed on the alloys to form Cu(I)‐TTA film. TTA was more efficient at pH = 0.5 and 6 than at pH = 11. Increasing the temperature from 15C to 35C decreased the inhibition effect of TTA.

Details

Anti-Corrosion Methods and Materials, vol. 47 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 June 2004

Cristiano Giacomelli and Almir Spinelli

The behaviour of iron electrodes immersed in pH 8.9‐11.0 Na2HPO4 solutions was studied by potentiodynamic measurements (cyclic voltammetry) and scanning electron microscopy (SEM)…

Abstract

The behaviour of iron electrodes immersed in pH 8.9‐11.0 Na2HPO4 solutions was studied by potentiodynamic measurements (cyclic voltammetry) and scanning electron microscopy (SEM). The influence of proton and phosphate content, scan rate, anodic switching potential and other devised potential/time perturbation regimes were evaluated in order to obtain an understanding of the reactions involved during the passivation process. The oxidation‐reduction peaks were analysed using a thermodynamic approach. It was possible to reveal the most important reactions coming about on the electrode surface, which comprise, initially, the formation of Fe3(PO4)2 and Fe(OH)2 at ca. −0.8 V/SCE. Subsequently, these ferrous species are further oxidized to γ‐FeOOH at ca. −0.36 V/SCE, the latter being transformed into Fe2O3 in the passive region. Depending on the pH value (11.0) and scan rate (slow), Fe3O4 is clearly present as an intermediate oxide structure between the ferrous and ferric species mentioned earlier. In addition, scan rate was discovered to play a remarkable influence on the surface morphology observed during the SEM examinations.

Details

Anti-Corrosion Methods and Materials, vol. 51 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 February 2004

Griselda Guidoni and Marcela Vázquez

The performance of reinforcing steel bars (rebars) coated with two different rust conversion coatings was analysed by means of electrochemical methods. Two exposure conditions…

Abstract

The performance of reinforcing steel bars (rebars) coated with two different rust conversion coatings was analysed by means of electrochemical methods. Two exposure conditions were investigated, immersion in a pH 14 solution simulating pores in standard concrete, and immersion in a pH 9 solution simulating pore environments in carbonated concrete. The rebar corrosion potential (Ecorr), the corrosion rate (CR) and the electrochemical impedance (Z) were measured over 3 weeks. None of the products investigated helped to improve the resistance of steel against corrosion. Some parameters even indicated a detrimental action, particularly as the alkalinity of the solutions increased. Therefore, the application of this type of coating cannot be recommended during repair procedures of reinforced concrete structures due to the extremely alkaline environment provided by concrete.

Details

Anti-Corrosion Methods and Materials, vol. 51 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 March 2006

M. Abdallah, A.Y. El‐Etre, M.G. Soliman and E.M. Mabrouk

To study the effects of the sodium salts of molybdate, tungstate and monovanadate as well as some derivatives of Neville‐Winter acid azo dyes on the corrosion of carbon steel in…

1707

Abstract

Purpose

To study the effects of the sodium salts of molybdate, tungstate and monovanadate as well as some derivatives of Neville‐Winter acid azo dyes on the corrosion of carbon steel in 3.5 percent NaCl solution.

Design/methodology/approach

Open circuit potential measurement and potentiostatic polarization techniques have been used.

Findings

It was found that all the compounds had inhibition effects on carbon steel dissolution. Inhibition efficiency (IE) increased with increase in inhibitor concentration. The process of inhibition was attributed to the formation of an adsorbed film on the metal surface, which protects the metal against the corrosive medium. The adsorption of these compounds on the steel/chloride interface was found to follow Freundlich adsorption isotherm behaviour.

Originality/value

Proves the effectiveness of the sodium salts of molybdate, tungstate and monovanadate as well as some derivatives of Neville‐Winter acid azo dyes on the corrosion of carbon steel in 3.5 percent NaCl solution.

Details

Anti-Corrosion Methods and Materials, vol. 53 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 21 December 2022

Liliya Frolova and Olga Sergeyeva

This paper aims to develop a simple and efficient plasma technology for the production of copper (I) oxide with the ability to control the morphology and size of Cu2O particles…

Abstract

Purpose

This paper aims to develop a simple and efficient plasma technology for the production of copper (I) oxide with the ability to control the morphology and size of Cu2O particles. To achieve this goal, the phase composition of the precipitate formed was estimated, the composition and size of the obtained particles were determined and Pourbaix diagrams were constructed.

Design/methodology/approach

An integrated approach combining thermodynamic calculations and experimental research methods is used. The constructed Pourbaix diagram makes it possible to suggest the phase composition of the sediment. The use of cyclic voltammetry made it possible to establish the mechanism of deposit formation on the cathode during the treatment of the solution with contact nonequilibrium low-temperature plasma. The resulting product was examined using X-ray phase analysis and scanning electron microscopy.

Findings

The article presents the results of theoretical and experimental studies on the synthesis of copper (II) oxide. The influence of the parameters of plasma-chemical synthesis on the shape and phase composition of the deposits formed has been studied.

Originality/value

A plasma-chemical technology for obtaining copper oxide in the form of single crystals of a regular faceted shape is proposed. The mechanism of formation of copper oxide has been established by cyclic voltammetry. The constructed Pourbaix diagrams show the area of existence of the product.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 103