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This study aims to introduce a metal porous burner design. Literature is surveyed in a comprehensive manner to relate the current design with ongoing research. A demonstrative computational fluid dynamics (CFD) analysis is presented with projected flow conditions by means of a common commercial CFD code and turbulence model to show the flow-related features of the proposed burner. The porous metal burner has a novel design, and it is not commercially available.

Based on the field experience about porous burners, a metal, cylindrical, two-staged, homogenous porous burner was designed. Literature was surveyed to lay out research aspects for the porous burners and porous media. Three dimensional solid computer model of the burner was created. The flow domain was extracted from the solid model to use in CFD analysis. A commercial computational fluid dynamics code was utilized to analyze the flow domain. Projected flow conditions for the burner were applied to the CFD code. Results were evaluated in terms of homogenous flow distribution at the outer surface and flow mixing. Quantitative results are gathered and are presented in the present report by means of contour maps.

There aren’t any flow sourced anomalies in the flow domain which would cause an inefficient combustion for the application. An accumulation of gas is evident around the top flange of the burner leading to higher static pressure. Generally, very low pressure drop throughout the proposed burner geometry is found which is regarded as an advantage for burners. About 0.63 Pa static pressure increase is realized on the flange surface due to the accumulation of the gas. The passage between inner and outer volumes has a high impact on the total pressure and leads to about 0.5 Pa pressure drop. About 0.03 J/kg turbulent kinetic energy can be viewed as the highest amount. Together with the increase in total enthalpy, total amount of energy drawn from the flow is 0.05 J/kg. More than half of it spent through turbulence and remaining is dissipated as heat. Outflow from burner surface can be regarded homogenous though the top part has slightly higher outflow. This can be changed by gradually increasing pore sizes toward inlet direction.

Combustion via a porous medium is a complex phenomenon since it involves multiple phases, combustion chemistry, complex pore geometries and fast transient responses. Therefore, experimentation is used mostly. To do a precise computational analysis, strong computational power, parallelizing, elaborate solid modeling, very fine meshes and small time steps and multiple models are required.

Findings in the present work imply that a homogenous gas outflow can be attained through the burner surfaces while very small pressure drop occurs leading to less pumping power requirement which is regarded as an advantage. Flow mixing is realizable since turbulent kinetic energy is distinguished at the interface surface between inner and outer volumes. The porous metal matrix burner offers fluid mixing and therefore better combustion efficiency. The proposed dimensions are found appropriate for real-world application.

Conducted analysis is for a novel burner design. There are opportunities both for scientific and commercial fields.

Dr D. C. EVANS looks at some of the options open in selecting a plain‐bearing arrangement designed to operate where an external lubricant supply cannot be incorporated for reasons of environment or expediency.

Silicone Insulating Compound A product originally developed to exclude moisture from aircraft ignition systems, which has excellent dielectric properties and a high order of water‐repellency, is silicone insulating compound MS 4. This is a smooth silicone grease with the consistency of petroleum jelly, which is said to retain its consistency at temperatures between ‐50°C and 200°C. It is chemically inert, highly resistant to oxidation, tracking and corona discharge. In addition, the manufacturers claim that it releases, preserves and lubricates rubber, plastics and many other surfaces.

This paper aims to present a new fabrication method for fuel cell current collectors. Demonstration of its usefulness and discussion of its impact on current collector design and performance are also given.

The selective laser sintering (SLS) technique is used to create green parts followed by a high temperature curing process and pressureless infiltration treatment to meet basic part design requirements.

A material system and process satisfying both manufacturing constraints and product property requirements can be used for fabrication of current collectors via SLS. Relative particle size and composition of the constituents play an important role in successful manufacture of the plates. Strategies to improve electrical conductivity are also discussed.

A new manufacturing method has been developed for the construction of fuel cell current collectors that could generate opportunities for performance enhancement and fuel cell application by eliminating the constraints imposed by traditional fabrication processes.

TheSE NEW BEARINGS owe their properties and certain advantages over other bearing materials to Polytetrafluorethylene, known as PTFE. PTFE is a long straight chain plastic consisting of carbon and fluorine with an unusually low dry surface coefficient of friction in the region of 0.05. This value is comparable with that between ice and ice and is lower than boundary friction usually associated with a well lubricated bearing. This property is due to the unique surface of this material and does not depend upon the formation of a low shear strength film, as is the case with graphite. Therefore, under ideal conditions, no appreciable wear takes place and any wear that occurs is due to the roughness of the mating surface “ploughing” through the PTFE. This material is stable up to 327°C. which means that it can be used as a bearing material in an ambient temperature of 280°C. since this will give permissible margin for bearing temperature rise. Higher temperatures can be tolerated if cooling is provided. The chemical properties of this plastic are such that it is not attacked or affected in any way by known organic liquids, solvents, acids, gases, etc. except for molten potassium, molten sodium and florine gas.

A combination of highly conductive porous media and nanofluids is an efficient way for improving thermal performance of relevant applications. For precisely predicting the flow and thermal transport of nanofluids in porous media, the purpose of this paper is to explore the inter-phase coupling numerical methods.

Based on the lattice Boltzmann (LB) method, this study combines the convective flow, non-equilibrium thermal transport and phase interactions of nanofluids in porous matrix and proposes a new multi-phase LB model. The micro-scale momentum and heat interactions are especially analyzed for nanoparticles, base fluid and solid matrix. A set of three-phase LB equations for the flow/thermal coupling of base fluid, nanoparticles and solid matrix is established.

Distributions of nanoparticles, velocities for nanoparticles and the base fluid, temperatures for three phases and interaction forces are analyzed in detail. Influences of parameters on the nanofluid convection in the porous matrix are examined. Thermal resistance of nanofluid convective transport in porous structures are comprehensively discussed with the models of multi-phases. Results show that the Rayleigh number and the Darcy number have significant influences on the convective characteristics. The result with the three-phase model is mildly larger than that with the local thermal non-equilibrium model.

This paper first creates the multi-phase theoretical model for the complex coupling process of nanofluids in porous structures, which is useful for researchers and technicians in fields of thermal science and computational fluid dynamics.

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper aims to establish a lattice Boltzmann (LB) method for solid-liquid phase transition (SLPT) from the pore scale to the representative elementary volume (REV) scale. By applying this method, detailed information about heat transfer and phase change processes within the pores can be obtained, while also enabling the calculation of larger-scale SLPT problems, such as shell-and-tube phase change heat storage systems.

Three-dimensional (3D) pore-scale enthalpy-based LB model is developed. The computational input parameters at the REV scale are derived from calculations at the pore scale, ensuring consistency between the two scales. The approaches to reconstruct the 3D porous structure and determine the REV of metal foam were discussed. The implementation of conjugate heat transfer between the solid matrix and the solid−liquid phase change material (SLPCM) for the proposed model is developed. A simple REV-scale LB model under the local thermal nonequilibrium condition is presented. The method of bridging the gap between the pore-scale and REV-scale enthalpy-based LB models by the REV is given.

This coupled method facilitates detailed simulations of flow, heat transfer and phase change within pores. The approach holds promise for multiscale calculations in latent heat storage devices with porous structures. The SLPT of the heat sinks for electronic device thermal control was simulated as a case, demonstrating the efficiency of the present models in designing and optimizing SLPT devices.

A coupled pore-scale and REV-scale LB method as a numerical tool for investigating phase change in porous materials was developed. This innovative approach allows for the capture of details within pores while addressing computations over a large domain. The LB method for simulating SLPT from the pore scale to the REV scale was given. The proposed method addresses the conjugate heat transfer between the SLPCM and the solid matrix in the enthalpy-based LB model.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

Phase change energy storage is an important solution for overcoming human energy crisis. This study aims to present an evaluation for the thermal performances of a phase change material (PCM) and a PCM–metal foam composite. Effects of pore size, pore density, thermal conductivity of solid structure and mushy region on the thermal storage process are examined.

In this paper, temperature, flow field and solid–liquid interface of a PCM with or without porous media were theoretically assessed. The influences of basic parameters on the melting process were analyzed. A PCM thermal storage device with a metal foam composite is designed and a thermodynamic analysis for it is conducted. The optimal PCM temperature and the optimal HTF temperature in the metal foam-enhanced thermal storage device are derived.

The results show that the solid–liquid interface of pure PCM is a line area and that of the mixture PCM is a mushy area. The natural convection in the melting liquid is intensive for a PCM without porous medium. The porous medium weakens the natural convection and makes the temperature field, flow field and solid–liquid interface distribution more homogeneous. The metal foam can greatly improve the heat storage rate of a PCM.

Thermal storage rate of a PCM is compared with that of a PCM–metal foam composite. A thermal analysis is performed on the multi-layered parallel-plate thermal storage device with a PCM embedded in a highly conductive porous medium, and an optimal melting temperature is obtained with the exergy optimization. The heat transfer enhancement with metal foams proved to be necessary for the thermal storage application.