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The purpose of this paper is to find the optimal values of process parameters in injection molding when both warpage and shrinkage are minimized.

In finding the optimal values, advantages of finite element software, Moldflow, and dual response surface method (dual RSM) combined with the nonlinear programming technique by Lingo are exploited. Considering the nine process parameters, injection time, injection pressure, packing pressure, packing time, cooling time, coolant temperature, mold‐open time, melting temperature and mold surface temperature, a series of mold analyses are performed to exploit the warpage and shrinkage data. In the analyses, warpage is considered the primary response, whereas shrinkage is the secondary response.

The results indicate that dual RSM combined with the nonlinear programming technique can outperform the Taguchi's optimization method. The optimal process values are also confirmed by re‐running experiments on Moldflow. Additionally, an auxiliary dual RSM model is proposed to search for a better result based on the given findings by dual RSM at the cost of running extra experiments. Based on dual RSM, a multiple objective optimization for the whole plastic product is finally suggested to integrate the dual RSM models that are developed for the individual nodes or edges.

This paper proposes a new method to find the optimal process for plastic injection molding.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

This study aims on a broad review of Concrete's Rheological Properties. The Concrete is a commonly used engineering material because of its exquisite mechanical interpretation, but the addition of constituent amounts has significant effects on the concrete’s fresh properties. The workability of the concrete mixture is a short-term property, but it is anticipated to affect the concrete’s long-term property.

In this review, the concrete and workability definition; concrete’s rheology models like Bingham model, thixotropy model, H-B model and modified Bingham model; obtained rheological parameters of concrete; the effect of constituent’s rheological properties, which includes cement and aggregates; and the concrete’s rheological properties such as consistency, mobility, compatibility, workability and stability were studied in detail.

Also, this review study has detailed the constituents and concrete’s rheological properties effects. Moreover, it exhibits the relationship between yield stress and plastic viscosity in concrete’s rheological behavior. Hence, several methods have been reviewed, and performance has been noted. In that, the abrasion resistance concrete has attained the maximum compressive strength of 73.6 Mpa; the thixotropy approach has gained the lowest plastic viscosity at 22 Pa.s; and the model coaxial cylinder has recorded the lowest stress rate at 8 Pa.

This paper especially describes the possible strategies to constrain improper prediction of concrete’s rheological properties that make the workability and rheological behavior prediction simpler and more accurate. From this, future guidelines can afford for prediction of concrete rheological behavior by implementing novel enhancing numerical techniques and exploring the finest process to evaluate the workability.

The purpose of this study is to analyze the nonhomogeneous model on the mixed convection of Al2O3–Fe3O4 Bingham plastic hybrid nanofluid in a ventilated enclosure subject to an externally imposed uniform magnetic field. Entropy generation and the pressure drop are determined to analyze the performance of the heat transfer. The significance of Joule heating arising due to the applied magnetic field on the heat transfer of the yield stress fluid is described.

The ventilation in the enclosure of heated walls is created by an opening on one vertical wall through which cold fluid is injected and another opening on the opposite vertical wall through which fluid can flow out.

This study finds that the inclusion of Fe₃O₄ nanoparticles with the Al₂O₃-viscoplastic nanofluid augments the heat transfer. This rate of enhancement in heat transfer is higher than the rate by which the entropy generation is increased as well as the enhancement in the pressure drop. The yield stress has an adverse effect on the heat transfer; however, it favors thermal mixing. The magnetic field, which is acting opposite to the direction of the inlet jet, manifests heat transfer of the viscoplastic hybrid nanofluid. The horizontal jet of cold fluid produces the optimal heat transfer.

The objective of this study is to analyze the impact of the inclined cold jet of viscoplastic electrically conducting hybrid nanofluid on heat transfer from the enclosure in the presence of a uniform magnetic field. The combined effect of hybrid nanoparticles and a magnetic field to enhance heat transfer of a viscoplastic fluid in a ventilated enclosure has not been addressed before.

The purpose of this study is to present the magnetohydrodynamic (MHD) flow and heat transfer in an accelerating film of a non-Newtonian pseudo-plastic nanofluid along an inclined surface with viscous dissipation and Joule heating.

An incompressible and inelastic fluid is assumed to obey the Ostwald-de-Waele power law model and the action of viscous stresses is confined to the developing momentum boundary layer adjacent to the solid surface. Viscous dissipation and Joule heating on the flow of electrically conducting film in the presence of uniform transverse magnetic field is considered for the Carboxyl Methyl Cellulose (CMC) water-based nanofluid. The fluid is the CMC-water-based with concentration (0.1-0.4 per cent) containing three types of nano-solid particles Cu, Al₂O₃ and TiO₂. The modeled boundary layer conservation equations are transformed to dimensionless, coupled and highly non-linear system of differential equations, and then solved numerically by means of a local non-similarity approach with shooting technique. To validate the numerical results, a comparison of the present results is made with the earlier published results and is found to be in good agreement.

The effects of magnetic parameter, Prandtl number, Eckert number and Biot numbers on the velocity and temperature fields are presented graphically and discussed for various values of thermo-physical parameters. It has been found that magnetic field decelerates the fluid velocity for both cases of Newtonian nanofluid and pseudo-plastic nanofluid because of the generated drag-like Lorentz force. This is of great benefit in magnetic materials processing operations, utilizing static transverse uniform magnetic field, as it allows a strong regulation of the flow field.

The numerical study is valid for two-dimensional, steady, laminar film flow of Ostwald-de-Waele power law non-Newtonian nanofluid along an inclined plate. A uniform transverse magnetic field of strength B₀ is applied perpendicular to the wall. Assume that the base fluid and the nano-solid particles are in thermal equilibrium with no slip effects. The interaction of magnetic field with nanofluid has several potential implications and may be used to deal with the problems such as cooling nuclear reactors by liquid sodium and inducting the flow meter which depends on the potential difference in the fluid along the direction perpendicular to the motion and to the magnetic field.

The study has significant applications in magnetic field control of materials processing systems.

The results of the present study may be attentiveness to the engineers and applied mathematicians who are interested in hydrodynamics and heat transfer enhancement associated with film flows.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming and powder metallurgy are briefly discussed. The range of applications of finite elements on the subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for the last five years, and more than 1100 references are listed.

The purpose of this paper is to develop a finite volume approach for the simulation of three-dimensional two-phase (polymer melt and air) flow in plastic injection molding which is capable of robustly handling the mesh non-orthogonality and the discontinuities in fluid properties.

The presented numerical method is based on a cell-centered unstructured finite volume discretization with a volume-of-fluid technique for interface capturing. The over-relaxed approach is adopted to handle the non-orthogonality involved in the discretization of the face normal derivatives to enhance the robustness of the solutions on non-orthogonal meshes. A novel interpolation method for the face pressure is derived to address the numerical stability issues resulting from the density and viscosity discontinuities at the melt–air interface. Various test cases are conducted to evaluate the proposed method.

The presented method was shown to be satisfactorily accurate by comparing simulations with analytical and experimental results. Besides, the effectiveness of the proposed face pressure interpolation method was verified by numerical examples of a two-phase flow problem with various density and viscosity ratios. The proposed method was also successfully applied to the simulation of a practical filling case.

The proposed finite volume approach is more tolerant of non-orthogonal meshes and the discontinuities in fluid properties for two-phase flow simulation; therefore, it is valuable for engineers in engineering computations.

Simultaneous hydrofracturing of multiple perforation clusters in vertical wells has been applied in the stimulation of hydrocarbon resources reservoirs. This technology is significantly impeded due to the challenges in its application to the multilayered reservoirs that comprise multiple interlayers. One of the challenges is the accurate understanding and characterization of propagation and deflection of the multiple hydraulic fractures between reservoirs and embedded interlayers.

Numerical models of the tight multilayered reservoirs containing multiple interlayers were established to study hydrofracturing of multiple perforation clusters and its influencing factors on unstable propagation and deflection of hydraulic fractures. Brittle and plastic multilayered reservoirs fully considering the influences of different in situ stress ratio and physical attributes for reservoir and interlayer strata on propagations of hydraulic fractures were investigated. The combined finite element–discrete element method and mesh refinement strategy were adopted to guarantee the accuracy of stress solutions and reliability of fracture path in computation.

Results show that the shear stress fields between adjacent multiple hydraulic fractures are superposed to cause fractures deflection. Stress shadows induce the shielding effects of hydraulic fractures and inhibit fractures growth to emerge unstable propagation behaviors, and a main single fracture and several minor fractures develop. As the in situ stress ratio increases, hydraulic fractures more easily deflect toward the direction of maximum in situ stress, and stress shadow and mutual interaction effects between them are intensified. Compared to brittle reservoir, plastic-enhanced reservoir may limit fracture growth and cannot form long fracture length; nevertheless, plastic properties of reservoir are prone to induce more microseismic events with larger magnitude.

The obtained fracturing behaviors and mechanisms based on engineering-scale multilayered reservoir may provide effective schemes for controlling and estimating the unstable propagation of multiple hydraulic fractures.

The purpose of this paper is to establish a new dynamic coupled discrete-element contact model used for investigating fresh concrete with different grades and different motion states, and demonstrate its correctness and reliability according to the rheological property results of flow fresh concrete in different working states through simulating the slump process and mixing process.

To accurately express the motion and force of flowing fresh concrete in different working states from numerical analysis, a dynamic coupled discrete-element contact model is proposed for fresh concrete of varying strength. The fluid-like fresh concrete is modelled as a two-phase fluid consisting of mortar and aggregate. Depending on the contact forms of the aggregate and mortar, the model is of one of the five types, namely, Hertz–Mindlin, pendular LB contact, funicular mucous contact, capillary LB contact or slurry lift/drag contact.

To verify the accuracy of this contact model, concrete slump and cross-vane rheometer tests are simulated using the traditional LB model and dynamic coupled contact model, for five concrete strengths. Finally, by comparing the simulation results from the two different contact models with experimental data, it is found that those from the proposed contact model are closer to the experimental data.

This contact model could be used to address issues such as (a) the mixing, transportation and pumping of fresh concrete, (b) deeper research and discussion on the influence of fresh concrete on the dynamic performance of agitated-transport vehicles, (c) the behaviour of fresh concrete in mixing tanks and (d) the abrasion of concrete pumping pipes.

To accurately express the motion and force of flowing fresh concrete in different working states from numerical analysis, a dynamic coupled discrete-element contact model is proposed for fresh concrete of varying strength.

The mechanical response of the skeleton of a porous medium is highly dependent on its seepage behaviour as pore pressure modifications affect the in situ stress field. The purpose of this paper is to describe how u‐p formulation is employed using an explicit time integration scheme where fully saturated and single‐phase partially saturated analyse are incorporated for 2D and 3D cases.

Owing to their inherent simplicity, low‐order elements provide an excellent framework in which contact conditions coupled with crack propagation can be dealt with in an effective manner. For linear elements this implies single point integration which, however, can result in spurious zero‐energy modes which necessitates introduction of a stabilization technique to provide reliable results.

The success of the modelling strategy ultimately depends on the inter‐dependence of different phenomena. The linking between the displacements components, network and pore pressures represents an important role in the efficiency of the overall coupling procedure. Therefore, a master‐slave technique is proposed to link seepage and network fields, proving to be particularly attractive from a computational cost point of view. Another development that has provided substantial savings in CPU times is the use of an explicit‐explicit subcycling scheme.

Significant reduction in computational cost is achievable using a master‐slave procedure to link seepage and fracture network‐flows and an explicit‐explicit subcycling scheme. Special attention is focused on the investigation of the influence of plastic zones in oil production problems.