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1 – 10 of over 3000Guangshen Xu, Wanhua Zhao, Yiping Tang and Bingheng Lu
To satisfy the demands for rapid prototyped small‐size objects with intricate microstructures, a high‐resolution stereolithography (SL) system is developed.
Abstract
Purpose
To satisfy the demands for rapid prototyped small‐size objects with intricate microstructures, a high‐resolution stereolithography (SL) system is developed.
Design/methodology/approach
This novel SL system consists of a single mode He‐Cd laser, an improved optical scanning system, a novel recoating system and a control system. The improved optical system consists of a beam expander, an acoustic‐optic modulator, a galvanometric scanner and an F‐θ lens; the recoating system consists of roller pump, resins vat with an integrated high‐resolution translation stage and part building platform and a scraper. Experimental studies were performed to investigate the influences of building parameters on the cured line width and depth.
Findings
With the SL system, a laser light spot with a diameter of 12.89 μm on the focal plane and resin layers with a thickness of 20 μm have been obtained. The experimental results indicate that cured depth and width increase with the ratio of laser power to scanning speed, and cured line with a width of 12 μm and a depth of 28 μm was built, which showed the capability building microstructures with this new SL system.
Research limitations/implications
The building area limited to 65 × 65 mm, is smaller than that of current SL system.
Practical implications
Small objects with intricate microstructures can be fabricated with the SL system.
Originality/value
The high‐resolution SL system provides a solution to the problem that has hampered the progress of SL process into a high resolution ranges below 75 μm.
Details
Keywords
Zhe Gao, Jun Huang, Xiaofei Yang and Ping An
This paper aims to calibrate the mounted parameters between the LIDAR and the motor in a low-cost 3D LIDAR device. It proposes the model of the aimed 3D LIDAR device and analyzes…
Abstract
Purpose
This paper aims to calibrate the mounted parameters between the LIDAR and the motor in a low-cost 3D LIDAR device. It proposes the model of the aimed 3D LIDAR device and analyzes the influence of all mounted parameters. The study aims to find a way more accurate and simple to calibrate those mounted parameters.
Design/methodology/approach
This method minimizes the coplanarity and area of the plane scanned to estimate the mounted parameters. Within the method, the authors build different cost function for rotation parameters and translation parameters; thus, the parameter estimation problem of 4-degree-of-freedom (DOF) is decoupled into 2-DOF estimation problem, achieving the calibration of these two types of parameters.
Findings
This paper proposes a calibration method for accurately estimating the mounted parameters between a 2D LIDAR and rotating platform, which realizes the estimation of 2-DOF rotation parameters and 2-DOF translation parameters without additional hardware.
Originality/value
Unlike previous plane-based calibration techniques, the main advantage of the proposed method is that the algorithm can estimate the most and more accurate parameters with no more hardware.
Details
Keywords
Bernardo Lourenço, Tiago Madeira, Paulo Dias, Vitor M. Ferreira Santos and Miguel Oliveira
2D laser rangefinders (LRFs) are commonly used sensors in the field of robotics, as they provide accurate range measurements with high angular resolution. These sensors can be…
Abstract
Purpose
2D laser rangefinders (LRFs) are commonly used sensors in the field of robotics, as they provide accurate range measurements with high angular resolution. These sensors can be coupled with mechanical units which, by granting an additional degree of freedom to the movement of the LRF, enable the 3D perception of a scene. To be successful, this reconstruction procedure requires to evaluate with high accuracy the extrinsic transformation between the LRF and the motorized system.
Design/methodology/approach
In this work, a calibration procedure is proposed to evaluate this transformation. The method does not require a predefined marker (commonly used despite its numerous disadvantages), as it uses planar features in the point acquired clouds.
Findings
Qualitative inspections show that the proposed method reduces artifacts significantly, which typically appear in point clouds because of inaccurate calibrations. Furthermore, quantitative results and comparisons with a high-resolution 3D scanner demonstrate that the calibrated point cloud represents the geometries present in the scene with much higher accuracy than with the un-calibrated point cloud.
Practical implications
The last key point of this work is the comparison of two laser scanners: the lemonbot (authors’) and a commercial FARO scanner. Despite being almost ten times cheaper, the laser scanner was able to achieve similar results in terms of geometric accuracy.
Originality/value
This work describes a novel calibration technique that is easy to implement and is able to achieve accurate results. One of its key features is the use of planes to calibrate the extrinsic transformation.
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Keywords
Liu Wenming, Sheng Tianyuan and Kong Dejun
The purpose of this paper is to provide an experimental basis for studying the effects of laser remelting on the surface modification of arc-sprayed Al coating.
Abstract
Purpose
The purpose of this paper is to provide an experimental basis for studying the effects of laser remelting on the surface modification of arc-sprayed Al coating.
Design/methodology/approach
A layer of arc-sprayed Al coating on S355 steel was remelted with a CO2 laser, and the surface-interface morphologies, compositions of chemical elements and phases of Al coating were analyzed with scanning electron microscopy, energy disperse spectroscopy and X-ray diffraction, respectively. The effects of laser remelting on compositions of chemical elements and bonding performance of Al coatings were discussed.
Findings
The result shows that there are some pores existing on the Al coating surface after arc spraying, and the combination mode of coating interface is primarily composed of mechanical bonding. The pores on the Al coating reduce after laser remelting, which improves the compact performance, and the mechanical binding mode by arc spraying is changed into metallurgical bonding. The Fe and Al atoms at the coating interface are distributed with gradient, and the stratified enrichment is evident, which improves binding performance of the Al coating. The Al coating exhibits general corrosion before laser remelting and local corrosion after laser remelting, which improves the corrosion resistance of Al coating.
Originality/value
The arc-sprayed Al coating is remelted by CO2 laser, improving its microstructures and bonding mode with the substrate.
Details
Keywords
THE measurement of complex contoured surfaces has meant different problems for different manufacturers. These differences have principally arisen out of the developments of rival…
Abstract
THE measurement of complex contoured surfaces has meant different problems for different manufacturers. These differences have principally arisen out of the developments of rival companies; each company establishing its own method of design and verification via many and varied inspection techniques. This is self‐evident in the different methods adopted for specifying contours of complex aerofoils, cams and turbine blades.
Tomasz Grzywacz, Jan Sikora and Stefan Wójtowicz
The purpose of this paper is to introduce a method for increasing imaging quality in impedance tomography. The paper presents an optical method of shape virtualization, processing…
Abstract
Purpose
The purpose of this paper is to introduce a method for increasing imaging quality in impedance tomography. The paper presents an optical method of shape virtualization, processing algorithm draft and results of virtualization for sample objects.
Design/methodology/approach
In impedance tomography the image reconstruction algorithms must yield accurate images of impedance changes. One of the keys to producing an accurate reconstructed image is the inclusion of prior information regarding the physical geometry of the object. When the object under investigation is filled with transparent medium, optical methods can provide information about its interior and estimate the shape of non‐transparent interjections. Computer graphics methods (e.g. ray tracing) can be used to simulate propagation of the light transmitted along straight lines within the object, and thus yield geometric data to better imaging. The process of setting up boundary conditions is then supplied with additional information about interior of the object, which can significantly improve solution of the forward problem in impedance tomography.
Findings
The visibility matrix includes information about the interior of the object. However, the information is incomplete since the scanning is done along one axis. In order to obtain all remaining data, scanning along three axes is required. On the basis of the visibility matrix, the shape and volume of the non‐transparent interjections are recovered and then estimated.
Originality/value
The biggest novelty is indeed the combination of methods used in optical tomography with those in impedance tomography.
Details
Keywords
Teodora Marcu, Cinzia Menapace, Luca Girardini, Dan Leordean and Catalin Popa
The purpose of this paper was to obtain by means of selective laser melting and then characterize biocomposites of medical-grade Ti6Al7Nb with hydroxyapatite (2 and 5 vol.%) and…
Abstract
Purpose
The purpose of this paper was to obtain by means of selective laser melting and then characterize biocomposites of medical-grade Ti6Al7Nb with hydroxyapatite (2 and 5 vol.%) and without hydroxyapatite, as reference.
Design/methodology/approach
Rectangular samples were manufactured with the same scanning strategy; the laser power was between 50 W and 200 W. Processed samples were analysed by means of optical microscopy, scanning electron microscopy and microhardness.
Findings
The results showed that despite the very short processing times, hydroxyapatite decomposed and interacted with the base Ti6Al7Nb material. The decomposition degree was found to depend on the applied laser power. From the porosity and bulk microstructure point of view, the most appropriate materials for the purposed medical applications were Ti6Al7Nb with hydroxyapatite processed with a laser power of 50 W.
Originality/value
The originality of the present work consists in the study of the behaviour and interaction of hydroxyapatite additive with the Ti6Al7Nb base powder under selective laser melting conditions, as depending on the applied laser power.
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Jun‐Bao Li, Meng Li and Huijun Gao
Computer‐aided fragmented cultural relics repair is an effective method instead of manual repair. The purpose of this paper is to provide a 3D digital patching system for…
Abstract
Purpose
Computer‐aided fragmented cultural relics repair is an effective method instead of manual repair. The purpose of this paper is to provide a 3D digital patching system for computer‐aided cultural relics repair through using the scanned 3D data of fragmented cultural relics. It includes processes and tools that can be effectively used for fragmented cultural relics repair.
Design/methodology/approach
An automatic 3D digital patching for fragmented culture relics repair is designed. The framework includes a surface segmentation based on region dilation, feature extraction based on height‐map, pair matching and multi‐block matching.
Findings
The paper finds that the proposed 3D data patching is an efficient method for fragmented cultural relics repair.
Practical implications
Early and effective planning and implementation of computer‐aided fragmented cultural relics repair can significantly improve the reliability and availability of fragmented cultural relics repair.
Originality/value
The paper presents a uniform framework of 3D digital patching for fragmented cultural relics repair.
Details
Keywords
Lindsay Evett, Steven Battersby, Allan Ridley and David Brown
Accessible games, both for serious and for entertainment purposes, would allow inclusion and participation for those with disabilities. Research into the development of accessible…
Abstract
Accessible games, both for serious and for entertainment purposes, would allow inclusion and participation for those with disabilities. Research into the development of accessible games, and accessible virtual environments, is discussed. Research into accessible Virtual Environments has demonstrated great potential for allowing people who are blind to explore new spaces, reduce their reliance on guides and aid development of more efficient spatial maps and strategies. Importantly, Lahav and Mioduser (2005, 2008) have demonstrated that, when exploring virtual spaces, people who are blind use more and different strategies than when exploring real physical spaces, and develop relatively accurate spatial representations of them. The present paper describes the design, development and evaluation of a system in which a virtual environment may be explored by people who are blind using Nintendo Wii devices, with auditory and haptic feedback. The nature of the various types of feedback is considered, with the aim of creating an intuitive and usable system. Using Wii technology has many advantages: it is mainstream, readily available and cheap. The potential of the system for exploration and navigation is demonstrated. Results strongly support the possibilities of the system for facilitating and supporting the construction of cognitive maps and spatial strategies. Intelligent support is discussed. Systems such as the present one will facilitate the development of accessible games, and thus enable Universal Design and accessible interactive technology to become more accepted and widespread.
Details
Keywords
Ruochen Zeng, Jonathan J.S. Shi, Chao Wang and Tao Lu
As laser scanning technology becomes readily available and affordable, there is an increasing demand of using point cloud data collected from a laser scanner to create as-built…
Abstract
Purpose
As laser scanning technology becomes readily available and affordable, there is an increasing demand of using point cloud data collected from a laser scanner to create as-built building information modeling (BIM) models for quality assessment, schedule control and energy performance within construction projects. To enhance the as-built modeling efficiency, this study explores an integrated system, called Auto-Scan-To-BIM (ASTB), with an aim to automatically generate a complete Industry Foundation Classes (IFC) model consisted of the 3D building elements for the given building based on its point cloud without requiring additional modeling tools.
Design/methodology/approach
ASTB has been developed with three function modules. Taking the scanned point data as input, Module 1 is built on the basis of the widely used region segmentation methodology and expanded with enhanced plane boundary line detection methods and corner recalibration algorithms. Then, Module 2 is developed with a domain knowledge-based heuristic method to analyze the features of the recognized planes, to associate them with corresponding building elements and to create BIM models. Based on the spatial relationships between these building elements, Module 3 generates a complete IFC model for the entire project compatible with any BIM software.
Findings
A case study validated the ASTB with an application with five common types of building elements (e.g. wall, floor, ceiling, window and door).
Originality/value
First, an integrated system, ASTB, is developed to generate a BIM model from scanned point cloud data without using additional modeling tools. Second, an enhanced plane boundary line detection method and a corner recalibration algorithm are developed in ASTB with high accuracy in obtaining the true surface planes. At last, the research contributes to develop a module, which can automatically convert the identified building elements into an IFC format based on the geometry and spatial relationships of each plan.
Details