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1 – 10 of over 4000Pravin Hindurao Yadav and Dillip kumar Mohanty
This paper aims to analyze the effect of fin geometry on mechanisms of flow induced vibration. Finned tube arrays are used in a heat exchanger to increase its efficiency…
Abstract
Purpose
This paper aims to analyze the effect of fin geometry on mechanisms of flow induced vibration. Finned tube arrays are used in a heat exchanger to increase its efficiency. Therefore, it is necessary to investigate the effect of geometric parameters of the fin fluid elastic instability and vortex shedding. In this paper, the effect of fin height, fin density and tube pitch ratio for parallel triangular tube array on fluid elastic instability and vortex shedding is analyzed.
Design/methodology/approach
Experimental analysis was carried out on a parallel triangular finned tube array with a pitch ratio of 1.79 subjected to water crossflow. The experimentation aims to study fluid elastic instability and vortex-induced vibration mechanism responsible for flow induced vibration for finned tube array. A fully flexible finned tube array of the copper tube was used with its base diameter of 19.05 mm and thickness of 2 mm. Over the tube surface, crimped fins of height 6 mm and the same material are welded spirally with fin density 8.47 mm and 2.82 mm. Experimental analysis was carried out on a test setup developed for the same. The results obtained for the finned tube array were compared with those for the plain tube array with the same base tube diameter.
Findings
For parallel triangular tube array of copper material, test results show that critical velocity increases with an increase in fin pitch density for low pitch tube array. Before the occurrence of instability, the rate of growth in tube vibrations is high for plain tubes compared to that with fin tubes. The results based on Owen’s hypothesis show vortex shedding before the occurrence of fluid elastic instability. The effect of fin geometry on vortex-induced forces is analyzed. For the tube array pattern understudy, the values of Conner’s constant K for coarse fin-tube and fine fin tube array are obtained, respectively, 6.14 and 7.25.
Originality/value
This paper fulfills the need for research on the effect of fin geometry on fluid elastic instability and Vortex shedding on a tube array subjected to water cross flow when the pitch ratio is less than two, i.e. with a low pitch ratio.
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Sandeep Rangrao Desai and Mangalsing Narsing Sonare
The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due…
Abstract
Purpose
The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due to water cross flow. The flow-induced vibration in finned tube heat exchangers is affected by various parameters such as fin height, fin pitch, fin material, tube array, pitch ratio, fin type, fluid velocity etc. In this paper, an experimental investigation of fluid elastic instability in shell and tube heat exchangers is carried out by subjecting normal square finned tube arrays of pitch ratio 1.79 to water cross flow.
Design/methodology/approach
The five tube arrays, namely plain array, two finned tube arrays with 3 fpi and 9 fpi fin density, and two finned tube arrays with 3 mm and 6 mm fin height are tested in the experimental test setup with water flow loop and vibration measurement system. The research objective is to evaluate the effect of fin density and fin height on the instability threshold. The critical velocity at instability threshold is determined to characterize the fluid elastic instability behavior of different tube arrays. The vortex shedding behavior of the tube arrays is also studied by determining Strouhal number corresponding to the small peaks before fluid elastic instability.
Findings
The fluid elastic instability behavior of the tube arrays was found to be the function of fin tube parameters. The experimental results indicate that an increase in fin density and fin height results in delaying the instability threshold for finned tube arrays. It is also observed that critical velocity at instability is increased for finned tube arrays compared to plain tube arrays of the same pitch ratio. The design modifications in the outer box have resulted in further reduction in the natural frequency. This enabled to reach clear instability for all the five-tube arrays.
Originality/value
The research data add the value to the present body of knowledge by knowing the effect of fin height and fin density on the fluid elastic instability threshold of normal square finned tube arrays subjected to water cross flow.
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Pravin Hindurao Yadav, Sandeep R. Desai and Dillip Kumar Mohanty
The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a…
Abstract
Purpose
The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a parallel triangular finned tube array subjected to water cross flow.
Design/methodology/approach
The experiment was conducted on finned tube arrays with a fin height of 6 mm and fin density of 3 fins per inch (fpi) and 9 fpi. A dedicated setup has been developed to examine fluid elastic instability and vortex shedding. Nine parallel triangular tube arrays with a pitch to tube diameter ratio of 1.78 were considered. The plain tube arrays, coarse finned tube arrays and fine finned tube arrays each of steel, copper and aluminium materials were tested. Plain tube arrays were tested to compare the results of the finned tube arrays having an effective tube diameter same as that of the plain tube.
Findings
A significant effect of fin density and tube material with a variable mass damping parameter was observed on the instability threshold. In the parallel triangular finned tube array subjected to water cross flow, a delay in the instability threshold was observed with an increase in fin density. For steel and aluminium tube arrays, the natural frequency is 9.77 Hz and 10.38 Hz, which is close to each other, whereas natural frequency of the copper tubes is 7.40 Hz. The Connors’ stability constant K for steel and aluminium tube arrays is 4.78 and 4.87, respectively, whereas it is 5.76 for copper tube arrays, which increases considerably compared to aluminum and steel tube arrays. The existence of vortex shedding is confirmed by comparing experimental results with Owen’s hypothesis and the Strouhal number and Reynolds number relationship.
Originality/value
This paper’s results contribute to understand the effect of tube materials and fin density on fluid elastic instability threshold of finned tube arrays subjected to water cross flow.
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Rui Hou, Fengbo Wen, Tao Cui, Xiaolei Tang and Songtao Wang
This study aims to introduce a three-hole cooling unit to improve downstream cooling performance by jet interaction and coalescence at a lower manufacture cost.
Abstract
Purpose
This study aims to introduce a three-hole cooling unit to improve downstream cooling performance by jet interaction and coalescence at a lower manufacture cost.
Design/methodology/approach
A new three-hole cooling unit is proposed. Reynolds-averaged Navier–Stokes (RANS) simulation is performed in the present study. The CFD package ANSYS CFX is used to predict film-cooling effectiveness and flow fields.
Findings
The results show that, at pitch ratio P/D = 3, Case 4 configuration with a round hole upstream and two trenched holes downstream can obtain a high cooling performance at a lower manufacture cost, especially at the higher turbulence. Considering the effect of increased pitch ratio, Case 6 configurations of three staggered trenched holes show a superior downstream cooling performance than Case 4 configurations. Case 6 configurations have the potential of achieving a high cooling performance with a reduced number of holes and less coolant flow.
Research limitations/implications
The application of these cooling units in the turbine passage will be conducted in the future. The more detailed flow field will be simulated by large eddy simulation in the following research.
Practical implications
The round and trenched cooling holes have been proved to be achievable in the manufacture. This combined three-hole cooling unit will give the opportunity to increase turbine inlet temperature further.
Originality/value
Both cooling performance and practical manufacture are taken into account. This cooling scheme will give a superior surface protection on the hot components.
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The purpose of this experimental research was to examine a novel axial heat exchanger featuring swirling air movement over heated tubes. This apparatus is designed with perforated…
Abstract
Purpose
The purpose of this experimental research was to examine a novel axial heat exchanger featuring swirling air movement over heated tubes. This apparatus is designed with perforated circular baffle plates complemented by rectangular air deflectors operating at different inclination angles. The tubes were arranged in a consistent layout parallel to the longitudinal airflow. The deflector’s heightened air-side turbulence initiates the frenzied motion, escalating the surface heat transfer rate.
Design/methodology/approach
The tubes maintained a constant heat flux condition over the surface. In each baffle plate, eight deflectors with identical inclination angles were devised in a reverse position, forming a rotation of air inside a circular duct that held tubes (carrying hot water) which elevated air-side turbulence, thereby enhancing the rate of heat transference on the surface. The baffle plates were equally situated from each other at changing pitch ratios. The Reynolds quantity was preserved in the scope of 16,000–30,000. The performance of the heat exchanger considering pitch ratios and inclination angles was examined.
Findings
The research indicates that when examined under similar conditions, an exchanger with a deflector baffle plate shows a strong dependence on the pitch ratio and inclination angle with a mean rise of 0.19 times in thermal enhancement factor at an inclination angle of 30° and a pitch ratio of 1.2 contrasted with an exchanger with segmental baffle plates.
Originality/value
The result shows the dependence of pitch ratio, Reynolds number and inclination on the heat transfer and friction factor rate.
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Pravin H. Yadav, Sandeep R. Desai and Dillip Kumar Mohanty
Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the…
Abstract
Purpose
Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the vibration response of an aluminum tube bundle subjected to water cross flow was analyzed experimentally. Aluminum tubes are preferred over steel tubes because of aluminum tubes' excellent corrosion resistance, ease of manufacture, and high thermal efficiency.
Design/methodology/approach
The fluid elastic instability and vortex shedding mechanisms in a finned tube array of aluminum tubes with a base tube diameter of 19.05 mm and pitch of 34 mm were investigated. The current study considers parallel triangular finned tube arrays with fin heights of 3 mm and 6 mm with a uniform fin thickness and fin pitch. The plain tube array was tested to compare the finned tube array results. The tube vibration response was measured using an accelerometer mounted on the middle tube of the third row. In order to define the fluid elastic instability behavior of various tube arrays, the critical velocity at the instability threshold is measured. By finding the Strouhal number at the small peaks before instability, the vortex shedding behavior of the tube arrays is examined.
Findings
The results reveal that the critical velocity at instability for coarse finned tube arrays increases as the fin height increases. The effect of the tube material is evaluated by comparing the results with those previously reported for parallel triangular tube arrays made of steel. Finally, the occurrence of vortex shedding in a tube array is confirmed based on the Reynolds number and Strouhal number relationship. The instability constant K for the plain tube array of steel and aluminum material are 4.97 and 4.87, respectively.
Originality/value
This paper provides the research findings on the effect of fin height on coarse density finned tube array. This will add substantial knowledge to the literature in the field of fluid elastic instability and vortex shedding, which is needed for the safe functioning of shell and tube heat exchangers.
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Seyed Mohsen Hosseinian, Ali Mostafazade Abolmaali and Hossein Afshin
Spiral-wound heat exchangers (SWHEs) are widely used in different industries. In special applications, such as cryogenic (HEs), fluid properties may significantly depend on fluid…
Abstract
Purpose
Spiral-wound heat exchangers (SWHEs) are widely used in different industries. In special applications, such as cryogenic (HEs), fluid properties may significantly depend on fluid temperature. This paper aims to present an analytical method for design and rating of SWHEs considering variable fluid properties with consistent shell geometry and single-phase fluid.
Design/methodology/approach
To consider variations of fluid properties, the HE is divided into identical segments, and the fluid properties are assumed to be constant in each segment. Validation of the analytical method is accomplished by using three-dimensional numerical simulation with shear stress transport k-ω model, and the numerical model is verified by using the experimental data. Moreover, the HE cost is selected as the main criterion in obtaining the proper design, and the most affordable geometry is selected as the proper design.
Findings
The accuracy of different heat transfer and pressure drop correlations is investigated by comparing the analytical and numerical results. The average errors in the calculation of effectiveness, shell-side pressure drop and tube-side pressure drop using the analytical method are 2.1%, 13.9% and 13.3%, respectively. Moreover, the effect of five main geometrical parameters on the SWHE cost is investigated. The results indicate that the effect of longitudinal pitch ratio on the SWHE cost can be neglected, whereas other geometrical parameters have a significant impact on the total cost of the SWHE.
Originality/value
This work contains a versatile and low-cost analytical method to design and rating the SWHEs considering the variable fluid property with consistent shell geometry. The previous studies have introduced complex methods and have not considered the consistency of shell geometry.
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PROPELLERS, fans and axial compressors are all airscrews, the only difference being in the use to which they are put. Propeller theory and practice has been put on a firm basis by…
Abstract
PROPELLERS, fans and axial compressors are all airscrews, the only difference being in the use to which they are put. Propeller theory and practice has been put on a firm basis by men like Glauert and the parameters used are now well established. The question therefore arises of whether or not it is advisable to hand over the parameters and results of propeller theory to the theory and practice of axial compressors.
Zhou Jiang, Zuoli Xiao, Yipeng Shi and Shiyi Chen
The knowledge about the heat transfer and flow field in the ribbed internal passage is particularly important in industrial and engineering applications. The purpose of this paper…
Abstract
Purpose
The knowledge about the heat transfer and flow field in the ribbed internal passage is particularly important in industrial and engineering applications. The purpose of this paper is to identify and analyze the performance of the constrained large-eddy simulation (CLES) method in predicting the fully developed turbulent flow and heat transfer in a stationary periodic square duct with two-side ribbed walls.
Design/methodology/approach
The rib height-to-duct hydraulic diameter ratio is 0.1 and the rib pitch-to-height ratio is 9. The bulk Reynolds number is set to 30,000, and the bulk Mach number of the flow is chosen as 0.1 in order to keep the flow almost incompressible. The CLES calculated results are thoroughly assessed in comparison with the detached-eddy simulation (DES) and traditional large-eddy simulation (LES) methods in the light of the experimentally measured data.
Findings
It is manifested that the CLES approach can predict both aerodynamic and thermodynamic quantities more accurately than the DES and traditional LES methods.
Originality/value
This is the first time for the CLES method to be applied to simulation of heat and fluid flow in this widely used geometry.
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Under this heading are published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Committee, Reports and Technical Notes of the U.S. National Advisory…
Abstract
Under this heading are published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Committee, Reports and Technical Notes of the U.S. National Advisory Committee for Aeronautics, and publications of other similar research bodies as issued