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Article
Publication date: 26 September 2019

Gu Xin, Xiao-Ri Liu, Dong-Kang Cheng, Qing-Ping Zheng, Meng-Han Li, Nan-Nan Sun and Chun-Hua Min

This paper aims to investigate the effect of lubricant viscosity model with improver on friction and lubrication of piston skirt-cylinder liner conjunction.

Abstract

Purpose

This paper aims to investigate the effect of lubricant viscosity model with improver on friction and lubrication of piston skirt-cylinder liner conjunction.

Design/methodology/approach

A dynamic calculation model is established for the piston skirt-cylinder liner conjunction of a heavy-duty commercial diesel engine, to explore the effects of two kinds of lube oil viscosity models named after polyalkyle-metacrylate-1 (PAMA1) and styrene-isoprene-copolymer (SICP) improvers on the maximum oil film viscosity, the minimum oil film thickness, the peak oil film pressure, the maximum shear rate, the friction force and the total friction power loss.

Findings

The variation trends with the crank angle of the above parameters are not changed with the difference of improvers, while obvious numerical differences are found except the maximum oil film pressure. The minimum oil film thickness and maximum shear rate of PAMA1 are larger than that of SICP, the maximum oil film viscosity of SICP is larger than that of PAMA1, which indicates that the shear-thinning effect of PAMA1 is greater, the maximum friction force on the piston of SICP is larger than that of PAMA1, and the total friction power consumption is also larger, the average friction power consumptions of SICP and PAMA1 are 385.4 and 262.8 W, respectively, with the relative difference of 31.8 per cent.

Originality/value

The influence of different lubricating oil additive models on the lubrication and friction of piston skirt-cylinder liner conjunction is simulated and analyzed.

Details

Industrial Lubrication and Tribology, vol. 72 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 April 2022

Xiang Zhang, Yujie Li, Menghan Li, Guorui Zhang and Xiaori Liu

This paper aims to understand the influence of cylinder liner temperature on friction power loss of piston skirts and the synergistic effect of cylinder liner temperature on…

Abstract

Purpose

This paper aims to understand the influence of cylinder liner temperature on friction power loss of piston skirts and the synergistic effect of cylinder liner temperature on lubrication and heat transfer between piston skirt and cylinder liner.

Design/methodology/approach

A method to calculate the influence of cylinder liner temperature on piston skirt lubrication is proposed. The lubrication is calculated by considering the different temperature distribution of the cylinder liner and corresponding piston temperature calculated by a new multilayer thermal resistance model. This model uses the inner surface temperature of the cylinder liner as the starting point, and the starting temperature corresponding to different positions of the piston is calculated using the time integral average. Besides, the transient heat transfer of mixed lubrication is taken into account. Six temperature distribution schemes of cylinder liner are designed.

Findings

Six temperature distributions of cylinder liner are designed, and the maximum friction loss is reduced by 34.4% compared with the original engine. The increase in temperature in the second part of the cylinder liner will lead to an increase in friction power loss. The increase of temperature in the third part of the cylinder liner will lead to a decrease in friction power loss. The influence of temperature change in the third part of the cylinder liner on friction power loss is greater than that in the second part.

Originality/value

The influence of different temperature distribution of cylinder liner on the lubrication and friction of piston skirt cylinder liner connection was simulated.

Article
Publication date: 8 January 2018

Fanming Meng, Minggang Du, Xianfu Wang, Yuanpei Chen and Qing Zhang

The purpose of this study is to investigate the effects of the axial piston pin motion on the tribological performances of the piston skirt and cylinder liner vibration for an…

Abstract

Purpose

The purpose of this study is to investigate the effects of the axial piston pin motion on the tribological performances of the piston skirt and cylinder liner vibration for an internal combustion engine (ICE) under different operation conditions.

Design/methodology/approach

The dynamic equation for the piston incorporating into axial piston pin motion is derived first. Then, the proposed equation and associated lubrication equations are solved using the Broyden algorithm and difference method, respectively. Moreover, the axial motion of the piston pin and its slap on the cylinder liner are studied under different operation conditions.

Findings

The axial piston pin motion leads to an overall increase in the friction power consumption. Increments in the ICE speed and lubricant viscosity can augment the axial pin motion and cylinder liner vibration, especially in the power stroke. The said increments cause the instability of the piston motion in the cylinder. The axial motion of piston pin can be restrained through the eccentricity of the piston pin close to the thrust side of the cylinder liner.

Originality/value

This study conducts detailed discussions of the effect of axial piston pin motion on tribological and dynamic performances for piston skirt-cylinder liner system of an internal combustion engine and gives a helpful reference to analyses and designs of internal combustion engines.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2016

Ridha Mazouzi, Ahmed Kellaci and Abdelkader Karas

– This paper aims to study the effect of piston skirt design parameters on the dynamic characteristics of a piston–cylinder contact.

Abstract

Purpose

This paper aims to study the effect of piston skirt design parameters on the dynamic characteristics of a piston–cylinder contact.

Design/methodology/pproach

This paper focuses on an analysis of the piston dynamic response. The oil-film pressure and the structural deformation were approximated, respectively, by finite difference method and finite element method.

Findings

The results show that the design parameters such as clearance, offset and the axial location of piston pin have a great influence on the dynamics of the piston and hence on the piston slap phenomenon and the frictional power loss.

Originality/value

All the results mainly focus on the slap noise of the engine and can be used in the pistonliner development at the development of the engine.

Details

Industrial Lubrication and Tribology, vol. 68 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

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