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Article
Publication date: 12 July 2022

Yue Dai, Qing Wang, Yongbin Zhang, Guangmin Liu, Lin Zhang and Feng Wang

The purpose of this paper is to explore the optimum average current density and pulse width for electrodeposition of gold in citrate electrolyte, and it is verified that the…

Abstract

Purpose

The purpose of this paper is to explore the optimum average current density and pulse width for electrodeposition of gold in citrate electrolyte, and it is verified that the uniformity of film thickness can be effectively improved by periodic pulse reverse electroplating.

Design/methodology/approach

Apply forward pulse current, forward group pulse current and periodic pulse reverse current to the electrolyte and compare the film quality. High-frequency group pulses are used in both forward and reverse directions of the periodic pulse reverse current.

Findings

It is verified by experiments that periodic pulse reverse plating is superior to forward pulse plating and forward group pulse plating in terms of particle size, compactness, impurity content and thickness uniformity of the film. Add low-frequency vibration to the cathode under the same pulse electrical parameters as a comparative experiment to prove the beneficial effect of vibration on the allowable limiting current density and plating rate.

Originality/value

Gold film is often used as the sealing layer of precision parts. Increasing the thickness uniformity and improving the compactness of gold film will help to reduce the size error, improve the subsequent assembly accuracy and increase the service life of wear-resistant layer. Citrate gold plating electrolyte combines the advantages of cyanide electrolyte and cyanide-free electrolyte. Hence, this research focuses on the characteristics of periodic pulse reverse plating in terms of particle size, compactness, impurity content and thickness uniformity of the film and compare it with forward pulse plating and forward group pulse plating.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 13 September 2013

Myong‐Hoon Roh, Jun‐Hyeong Lee, Wonjoong Kim and Jea Pil Jung

The purpose of this paper is to overview the effect of electroplating current wave forms on Cu filling of through‐silicon‐vias (TSV) for three‐dimensional (3D) packaging.

Abstract

Purpose

The purpose of this paper is to overview the effect of electroplating current wave forms on Cu filling of through‐silicon‐vias (TSV) for three‐dimensional (3D) packaging.

Design/methodology/approach

The paper takes the form of a literature review.

Findings

Effective TSV technology for 3D packaging involves various processes such as via formation, filling with conductive material, wafer thinning, and chip stacking. Among these processes, high‐speed via filling without defect is very important for applying the TSV process to industry with a lower production cost. In this paper, the effects of various current forms on Cu electroplating of TSV such as direct current (DC), pulse current (PC), pulse reverse current (PRC), and periodic pulse reverse current (PPR) are described in detail including recent studies.

Originality/value

TSV is a core technology for high density 3D packaging. This paper overviews the recent studies of various current forms on Cu‐filling of TSV.

Details

Soldering & Surface Mount Technology, vol. 25 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 September 2001

A.J. Cobley and D.R. Gabe

Significant reductions in the cycle time for the desmear, “making holes conductive” and imaging stages of the printed circuit board manufacturing process have been achieved by the…

1287

Abstract

Significant reductions in the cycle time for the desmear, “making holes conductive” and imaging stages of the printed circuit board manufacturing process have been achieved by the use of horizontal conveyorised techniques. If these savings in time are to be fully realised, it is also necessary to have a high‐speed acid copper electroplating process that, by implication, must be capable of operating at very high current densities. This paper outlines the fundamental electrochemical principles of acid copper electroplating and explains how these impact on high speed electroplating in terms of the electrolyte chemistry, the construction of the plating cell and the method in which the current is delivered (i.e. DC or pulse).

Details

Circuit World, vol. 27 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 June 2003

Mark Lefebvre, George Allardyce, Masaru Seita, Hideki Tsuchida, Masaru Kusaka and Shinjiro Hayashi

This paper describes a copper electroplating enabling technology for filling microvias. Driven by the need for faster, smaller and higher performance communication and electronic…

2726

Abstract

This paper describes a copper electroplating enabling technology for filling microvias. Driven by the need for faster, smaller and higher performance communication and electronic devices, sequential build up (SBU) technology has been adopted as a viable multilayer printed circuit manufacturing technology. Increased wiring density, reduced line widths, smaller through‐holes and microvias are all attributes of these high density interconnect (HDI) packages. Filling the microvias with conductive material allows the use of stacked vias and via in pad designs. Other potential design attributes include thermal management enhancement and benefits for high frequency circuitry. Electrodeposited copper can be utilized for filling microvias and provides potential advantages over alternative via plugging techniques. The features, development, scale up and results of direct current (DC) and periodic pulse reverse (PPR) acid copper via filling processes, including chemistry and equipment, are described.

Details

Circuit World, vol. 29 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 September 2004

S. Menard and J. Wurm

Insoluble and therefore oxygen developing anodes tend to destroy additives in plating baths. With a modified mixed metal oxide coated anode, it is possible to reduce the…

Abstract

Insoluble and therefore oxygen developing anodes tend to destroy additives in plating baths. With a modified mixed metal oxide coated anode, it is possible to reduce the consumption of additives in copper electrolytes and to reduce the formation of Sn4+ in acid tin electrolytes. Favourable applications for this new anode type are under discussion.

Details

Circuit World, vol. 30 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 June 2000

K. Wiak

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines;…

Abstract

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines; reluctance motors; PM motors; transformers and reactors; and special problems and applications. Debates all of these in great detail and itemizes each with greater in‐depth discussion of the various technical applications and areas. Concludes that the recommendations made should be adhered to.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 19 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 29 November 2018

Simbarashe Fashu and Rajwali Khan

Thin coatings are of great importance to minimize corrosion attack of steel in different environments. A review of recent work on electrodeposition and corrosion performance of…

Abstract

Purpose

Thin coatings are of great importance to minimize corrosion attack of steel in different environments. A review of recent work on electrodeposition and corrosion performance of Zn-Ni-based alloys for sacrificial corrosion protection of ferrous substrates is presented. The purpose of this study is to provide a systematic comparison of the corrosion resistances of Zn-Ni alloy coatings. The review contains key and outstanding comparisons of references for the period from 2007 to 2017. Binary and ternary Zn-Ni-based alloys were compared and contrasted to provide a good knowledge basis for selection of best coating system to steel substrates.

Design/methodology/approach

This article is a review article.

Findings

Zn-Ni-(X) alloys show great potential for replacing Cd metal in corrosion protection of steel substrates.

Practical implications

The research on plating of binary Zn-Ni alloys from aqueous electrolytes is now well advanced and these alloys show improved corrosion resistance compared to pure Zn. Pulse plated and compositionally modulated multilayer Zn-Ni alloy coatings showed enhanced corrosion properties compared to direct plated Zn-Ni coatings of similar composition.

Originality/value

The work on electrodeposition of Zn-Ni based alloys from ionic liquids is still scarce, yet these liquids show great promise in improving corrosion resistance and reducing coating thickness when compared to aqueous electrolytes. Advanced plating techniques in ionic liquids such as electromagnetic, compositionally modulated multilayer, pulse plating, ternary alloys and composites should be considered as these electrolytes avoid water chemistry and associated defects.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 May 1999

Antonio C. Caputo and Pacifico M. Pelagagge

Electrostatic precipitators (ESP) and fabric filters (FF) are the main air pollution control equipment utilized to clean dust laden fumes from utility boilers. The choice among…

Abstract

Electrostatic precipitators (ESP) and fabric filters (FF) are the main air pollution control equipment utilized to clean dust laden fumes from utility boilers. The choice among these systems depends on specific site conditions such as dust characteristics, required efficiency, gas flowrate and temperature. ESP are generally characterized by higher capital investments and lower operating charges, while the opposite may be said for FF baghouses. As a consequence, ESP present higher total costs when high specific collection areas are required, as happens in the case of low‐sulfur high‐resistivity dust. However, significant reductions in both capital investment and operating charges may be obtained with pulsed energization of precipitators working in severe back corona conditions. This possibility greatly enlarges the field of applications in which ESP are a lower cost option compared to fabric filters. In the paper an economic comparison of pulse energized ESP, with conventional ESP, reverse‐air, shaker, and pulse‐jet baghouses is performed. A mapping of the operating conditions in which the adoption of each examined control technology is economically convenient is also defined.

Details

Environmental Management and Health, vol. 10 no. 2
Type: Research Article
ISSN: 0956-6163

Keywords

Article
Publication date: 5 August 2022

Dharma Raj T., Kumar C., Subramaniam G., Dhanesh Raj T. and Jasper J.

Renewable energy sources such as solar photovoltaic (PV) and wind are ubiquitous because of their lower environmental impact. Output from solar PV and wind turbines is unstable;…

Abstract

Purpose

Renewable energy sources such as solar photovoltaic (PV) and wind are ubiquitous because of their lower environmental impact. Output from solar PV and wind turbines is unstable; hence, this article aims to propose an effective controller to extract maximum available power.

Design/methodology/approach

By focusing on the varying nature of solar irradiance and wind speed, the paper presents the maximum power point tracking (MPPT) technique for renewable energy sources, and power regulation is made by the novel inverter design. Moreover, a DC–DC boost converter is adopted with solar PV, and a doubly fed induction generator is connected with the wind turbine. The proposed MPPT technique is used with the help of a rain optimization algorithm (ROA) based on bi-directional long short-term memory (Bi-LSTM) (ROA_Bi-LSTM). In addition, the sinusoidal pulse width modulation inverter is used for DC–AC power conversion.

Findings

The proposed MPPT technique has jointly tracked the maximum power from solar PV and wind under varying climatic conditions. The power flow to the transmission line is stabilized to protect the load devices from unregulated frequency and voltage deviations. The power to the smart grid is regulated by three-level sinusoidal pulse width modulation inverter.

Originality/value

The methodology and concept of the paper are taken by the author on their own. They have not taken a duplicate copy of any other research article.

Article
Publication date: 21 December 2022

Vimal Kumar Deshmukh, Mridul Singh Rajput and H.K. Narang

The purpose of this paper is to present current state of understanding on jet electrodeposition manufacturing; to compare various experimental parameters and their implication on…

Abstract

Purpose

The purpose of this paper is to present current state of understanding on jet electrodeposition manufacturing; to compare various experimental parameters and their implication on as deposited features; and to understand the characteristics of jet electrodeposition deposition defects and its preventive procedures through available research articles.

Design/methodology/approach

A systematic review has been done based on available research articles focused on jet electrodeposition and its characteristics. The review begins with a brief introduction to micro-electrodeposition and high-speed selective jet electrodeposition (HSSJED). The research and developments on how jet electrochemical manufacturing are clustered with conventional micro-electrodeposition and their developments. Furthermore, this study converges on comparative analysis on HSSJED and recent research trends in high-speed jet electrodeposition of metals, their alloys and composites and presents potential perspectives for the future research direction in the final section.

Findings

Edge defect, optimum nozzle height and controlled deposition remain major challenges in electrochemical manufacturing. On-situ deposition can be used as initial structural material for micro and nanoelectronic devices. Integration of ultrasonic, laser and acoustic source to jet electrochemical manufacturing are current trends that are promising enhanced homogeneity, controlled density and porosity with high precision manufacturing.

Originality/value

This paper discusses the key issue associated to high-speed jet electrodeposition process. Emphasis has been given to various electrochemical parameters and their effect on deposition. Pros and cons of variations in electrochemical parameters have been studied by comparing the available reports on experimental investigations. Defects and their preventive measures have also been discussed. This review presented a summary of past achievements and recent advancements in the field of jet electrochemical manufacturing.

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