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This paper aims to investigate the effects of fragment impacts to shaped charge warheads in terms of shaped charge jet formation geometries and penetration performances.

In experimental process, a fragment was accelerated to a shaped charge warhead by means of a powder gun to a velocity more than 1,000 m/s, and this impact led to conical damage in the explosive of the warhead. Deformation on the warhead was visualized using X-ray technique to observe holes generated during fragment impact. Penetration test was performed against AISI 1040 steel plates with the damaged shaped charge warhead. Penetration performance of shaped charge jet, which deviated from the symmetry axis, was simulated by using SPEED software with 3-D Eulerian method to validate the numerical modelling method by comparing penetration test and simulation results of damaged warhead.

Simulation and test results showed good correlation for the warhead in terms of penetration depth and hole geometry at the impact surface of steel plates. In addition, the effects of the numbers and the geometries of fragment holes on shaped charge jet penetration performances were investigated with validated numerical methods. Simulation results showed that the increase in the number of fragment holes in the explosive of the warhead led to particulation of shaped charge jet that diminished penetration depth in the target plate. Additionally, simulation results also showed that the fragment hole geometry in the explosive after different fragment impact angles affected the amount of jet deviation from the symmetry axis as well as penetration depth in the target plate.

The results obtained from the current study revealed that fragment impact angle and different number of fragment impact reduced the penetration performance of shaped charge warhead by influencing the symmetry of shaped charge jet negatively.

The current study fulfils the need to investigate how fragment impact on the shaped charge warhead affect the formation symmetry of shaped charge jet as well as penetration performance by experimental and numerical methods. Penetration performance result of asymmetric jet is compared by experimental and numerical studies. A detailed methodology on numerically modelling of the effect of fragment impact angle and number of fragment impact on shaped charge jet performance is given in this study.

The paper's aim is to explore a method using light absorption for improving manufacturing of complex, three‐dimensional (3D) micro‐parts with a previously developed dynamic mask projection microstereolithography (MSL) system. A common issue with stereolithography systems and especially important in MSL is uncontrolled penetration of the ultraviolet light source into the photocrosslinkable resin when fabricating down‐facing surfaces. To accurately fabricate complex 3D parts with down‐facing surfaces, a chemical light absorber, Tinuvin 327™ was mixed in different concentrations into an acrylate‐based photocurable resin, and the solutions were tested for cure depths and successful micro‐part fabrication.

Tinuvin 327 was selected as the light absorber based on its high absorption characteristics (∼0.4) at 365 nm (the filtered light wavelength used in the MSL system). Four concentrations of Tinuvin 327 in resin were used (0.00, 0.05, 0.10, and 0.15 percent (w/w)), and cure depth experiments were performed. To investigate the effects of different concentrations of Tinuvin 327 on complex 3D microstructure fabrication, several microstructures with overhanging features such as a fan and spring were fabricated.

Results showed that higher concentrations of Tinuvin 327 reduced penetration depths and thus cure depths. For the resin with 0.15 percent (w/w) of the Tinuvin 327, a cure depth of ∼30 μm was achieved as compared to ∼200 μm without the light absorber. The four resin solutions were used to fabricate complex 3D microstructures, and different concentrations of Tinuvin 327 at a given irradiance and exposure energy were required for successful fabrication depending on the geometry of the micro‐part (concentrations of 0.05 and 0.1 percent (w/w) provided the most accurate builds for the fan and spring, respectively).

Although two different concentrations of light absorber in solution were required to demonstrate successful fabrication for two different micro‐part geometries (a fan and spring), the experiments were performed using a single irradiance and exposure energy. A single solution with the light absorber could have possibly been used to fabricate these micro‐parts by varying irradiance and/or exposure energy, although the effects of varying these parameters on geometric accuracy, mechanical strength, overall manufacturing time, and other variables were not explored.

This work systematically investigated 3D microstructure fabrication using different concentrations of a light absorber in solution, and demonstrated that different light absorption characteristics were required for different down‐facing micro‐features.

Despite the many advantages this type of equipment offers, there are still some major drawbacks. Linear cutting machine (LCM) cannot accurately simulate the true rock-cutting process as 1. it does not account for the circular path along which tunnel boring machine (TBM) disk cutters cut the tunnel face, 2. it does not accurately model the position of a disk cutter on the cutterhead, 3. it cannot perfectly replicate the rotational speed of a TBM. To enhance the knowledge of these issues and in order to mimic the real rock-cutting process, a new lab testing equipment was developed by Hyundai Engineering and Construction.

A new testing machine called rotary cutting machine (RCM) is designed to simulate the excavation process of hard-rock TBMs and includes features such as TBM cutterhead, RPM simulation, constant normal force mode and constant penetration rate mode. Two sets of tests were conducted on Hwandeung granite using different disk cutter sizes to analyze the cutting forces in various excavation modes. The results are analyzed using statistical analysis and dimensional analysis. A new model is generated using dimensional analysis, and its results are compared against the results of actual cases.

The effectiveness of the new RCM test was demonstrated in its ability to apply various modes of excavation. Initial analysis of chip size revealed that the thickness of the chips is largely dependent on the cutter spacing. Tests with varying RPM showed that an increase in RPM results in an increase in the normal force and rolling force. The cutting coefficient (CC) demonstrated a linear correlation with penetration. The optimal specific energy is achieved at an S/p ratio of around 15. However, a slightly lower S/p ratio can also be used in the design if the cutter specifications permit. A dimensional analysis was utilized to develop a new RCM model based on the results from approximately 1200 tests. The model's applicability was demonstrated through a comparison of TBM penetration data from 26 tunnel projects globally. Results indicated that the predicted penetration rates by the RCM test model were in good agreement with actual rates for the majority of cases. However, further investigation is necessary for softer rock types, which will be conducted in the future using concrete blocks.

The originality of the research lies in the development of Hyundai Engineering and Construction’s advanced full-scale laboratory rotary cutting machine (RCM), which accurately replicates the excavation process of hard-rock tunnel boring machines (TBMs). The study provides valuable insights into cutting forces, chip size, specific energy, RPM and excavation modes, enhancing understanding and decision-making in hard-rock excavation processes. The research also presents a new RCM model validated against TBM penetration data, demonstrating its practical applicability and predictive accuracy.

The purpose of this paper is to investigate the potential use of construction and demolition waste materials (C&DWM) as an alternative for natural fine aggregates (NFA), in view to solve the disposal problems caused due to landfills. In addition, to evaluate its suitability as a sustainable material, mechanical and durability properties have been performed on different proportions of concrete blending and the results recorded were compared with the reference concrete values.

In this research, the NFA were replaced at the proportion of 25%, 50%, 75% and 100% of C&DWM with a constant slump range of 130 mm–150 mm. This parameter will assess the consistency of the fresh concrete during transportation process. The characteristics of the end product was evaluated through various tests conducted on hardened concrete samples, namely, compressive strength, flexural strength, depth of penetration of water under pressure, rapid chloride penetration test, carbonation test and ultrasonic pulse velocity (UPV) test. All results recorded were compared with the reference concrete values.

The results demonstrated that the use of C&DWM in concrete portrayed prospective characteristics that could eventually change the concept of sustainable concrete. It was noted that the compressive and flexural strength decreased with the addition of C&DWM, but nevertheless, a continuous increase in strength was observed with an increase in curing period. Moreover, the increase in rapid chloride penetration and decrease in UPV over time period suggested that the concrete structure has improved in terms of compactness, thus giving rise to a less permeable concrete. The mechanical tests showed little discrepancies in the final results when compared to reference concrete. Therefore, it is opined that C&DWM can be used effectively in concrete.

This study explores the possible utilisation of C&DWM as a suitable surrogative materials in concrete in a practical perspective, where the slump parameter will be kept constant throughout the experimental process. Moreover, research on this method is very limited and is yet to be elaborated in-depth. This approach will encourage the use of C&DWM in the construction sector and in the same time minimise the disposal problems caused due to in landfills.

This study aims to describe the effects of capillary forces or action, viscosity, gravity and inertia via the computational fluid dynamics (CFD) analysis. The study also includes distribution of the binder droplet over the powder bed after interacting from different heights.

Additive manufacturing (AM) has revolutionized many industries. Binder jetting (BJT) is a powder-based AM method that enables the production of complex components for a wide range of applications. The pre-densification interaction of binder and powder is vital among various parameters that can affect the BJT performance. In this study, BJT process is studied for the binder interaction with the powder bed of SS316L. The effect of the droplet-powder distance is thoroughly analysed. Two different droplet heights are considered, namely, h1 (zero) and h2 (9.89 mm).

The capillary and inertial effects are predominant, as the distance affects these parameters significantly. The binder spreading and penetration depth onto the powder bed is influenced directly by the distance of the binder droplet. The former increases with an increase in latter. The binder distribution over the powder bed, whether uniform or not, is studied by the stream traces. The penetration depth of the binder was also observed along the cross-section of the powder bed through the same.

In this work, the authors have developed a more accurate representative discrete element method of the powder bed and CFD analysis of binder droplet spreading and penetration inside the powder bed using Flow-3D. Moreover, the importance of the splashing due to the binder’s droplet height is observed. If splashing occurs, it will produce distortion in the powder, resulting in a void in the final part.

This study aims to determine the near optimal welding process parameters (beam power (BP), travel speed (TS) and focal position (FP)) using grey relational analysis by simultaneously considering multiple output parameters (depth of penetration and bead width). Further, the optimized parameters were evaluated through the microstructural characterization and hardness measurements across the weld zone.

It is appropriate to apply Taguchi's technique to a complex system like welding process. Therefore, this study is made to determine the near optimal welding process parameters (BP, TS and FP) using grey relational analysis by simultaneously considering multiple output parameters (depth of penetration and bead width).

Taguchi experimental design for determining welding parameters was successful. The hardness of the Argon shielded weld metal was comparatively lesser than the Helium shielded weld metal. The Helium shielded weld metal microstructure comprises of finer grains and higher amounts of equiaxed grains. Argon and Helium shielded weld metal microstructure was endowed with a higher amount of secondary interdendritic austenite phase.

The optimal welding conditions were identified in order to increase the productivity and minimize the total operating cost. The process input parameters effect was determined under the optimal welding combinations.

The purpose of this paper is to depict the effect of thermal and diffusion phase-lags on plane waves propagating in thermoelastic diffusion medium with different material symmetry. A generalized form of mass diffusion equation is introduced instead of classical Fick's diffusion theory by using two diffusion phase-lags, one phase-lag of diffusing mass flux vector, represents the delayed time required for the diffusion of the mass flux and the other phase-lag of chemical potential, represents the delayed time required for the establishment of the potential gradient. The basic equations for the anisotropic thermoelastic diffusion medium in the context of dual-phase-lag heat transfer (DPLT) and dual-phase-lag diffusion (DPLD) models are presented. The governing equations for transversely isotropic and isotropic case are also reduced. The different characteristics of waves like phase velocity, attenuation coefficient, specific loss and penetration depth are computed numerically. Numerically computed results are depicted graphically for anisotropic, transversely isotropic and isotropic medium. The effect of diffusion and thermal phase-lags are shown on the different characteristic of waves. Some particular cases of result are also deduced from the present investigation.

The governing equations of thermoelastic diffusion are presented using DPLT model and a new model of DPLD. Effect of phase-lags of thermal and diffusion is presented on different characteristic of waves.

The effect of diffusion and thermal phase-lags on the different characteristic of waves is appreciable. Also the use of diffusion phase-lags in the equation of mass diffusion gives a more realistic model of thermoelastic diffusion media as it allows a delayed response between the relative mass flux vector and the potential gradient.

Introduction of a new model of DPLD in the equation of mass diffusion.

Stab-resistant body armor (SRBA) is used to protect the body from sharp knives. However, most SRBA materials currently have the disadvantages of large weight and thickness. This paper aims to prepare lightweight and high-performance SRBA by 3D printing truss structure and resin-filling method.

The stab resistance truss structure was prepared by the fused deposition modeling method, and the composite structure was formed after filling with resin for dynamic and quasi-static stab tests. The optimized structural plate can meet the standard GA68-2019. Digital image correlation technology was used to analyze the local strain changes during puncture. The puncture failure mode was summarized by the final failure morphologies. The explicit dynamics module in ANSYS Workbench was used to analyze the design of the overlapped structure stab resistance process in this paper.

The stab resistance performance of the 3D-printed structural plate is affected by the internal filling pattern. The stab resistance performance of 3D-printed structural parts was significantly improved after resin filling. The 50%-diamond-PLA-epoxy, with a thickness of only 5 mm was able to meet the stab resistance standard. Resins are used to increase the strength and hardness of the material but also to increase crack propagation and reduce the toughness of the material. The overlapping semicircular structure was inspired by the exoskeleton structure of the demon iron beetle, which improved the stab resistance between gaps. The truss structure can effectively disperse stress for toughening. The filled resin was reinforced by absorbing impact energy.

The 3D-printed resin-filled truss structure can be used to prepare high-performance stab resistance structural plates, which balance the toughness and strength of the overall structure and ultimately reduce the thickness and weight of the SRBA.

The purpose of this paper is the numerical verification of the linearization coefficient a_p proposed by Turowski for the calculation of the electromagnetic field distribution and therefore the stray losses inside magnetically saturated solid steel conductors.

The numerical verification is performed on a case study consisting of a simple current conductor sheet parallel to a solid steel plate. Numerical computations are compared with analytical calculations with and without inclusion of the semi-empirical Turowski’s coefficient.

Results confirm a good agreement between numerical values for steel with non-linear permeability and analytical ones applying Turowski’s coefficient. This is particularly powerful in the case of analytical calculation of the magnetic surface impedance (SI) to increase precision when hybrid methods are used. The concept of SI enables the establishment of hybrid approaches for the calculation of stray losses, combining the numerical methods (finite difference method, finite element method (FEM), etc.) together with the analytical formulation, gaining from the advantages of both methods.

Previous numerical analysis was focused on the field dependence on time for several depths inside solid steel. The aim of this paper is to investigate the electromagnetic field distribution inside solid steel on a representative FEM model and verify how the linearization coefficient a_p proposed by Turowski works.

The purpose of this study is to optimize the process parameters (wire feed rate (F), voltage (V), welding speed (S) and torch angle (A)) in order to obtain the optimum bead geometry (bead width (W), reinforcement (R) and depth of penetration (P)), considering the ranges of the process parameters using evolutionary algorithms, namely genetic algorithm (GA) and simulated annealing (SA) algorithm.

The modeling of welding parameters in flux cored arc welding process using a set of experimental data and regression analysis, and optimization using GA and SA algorithm.

The adequate mathematical model was developed. The multiple objectives were optimized satisfactorily by the GA and SA algorithms. The feasible solution results are very closer to the optimized results and the percentage error was found to be negligibly small.

The optimal welding parameters were identified in order to increase the productivity. The welding input parameters effect was found.