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Article
Publication date: 12 September 2008

Saeed Reza Allahkaram and Mehdi Khodayari

The aim of this paper is to show that the use of energy distribution plot (EDP), usually employed by researchers to characterize the behavior of electrochemical signals in the…

Abstract

Purpose

The aim of this paper is to show that the use of energy distribution plot (EDP), usually employed by researchers to characterize the behavior of electrochemical signals in the framework of wavelet transform, could provide better understanding of the electrochemical behavior of a corroding surface if used along with the plot that is obtained from the standard deviation (SD) of partial signals (SDPS). A partial signal (PS) is obtained by limiting the inverse discrete wavelet transform to one crystal, and hence an SDPS is obtained by computing the SD of the corresponding PS.

Design/methodology/approach

The electrochemical current signals, obtained from two identical working electrodes (carbon steel electrodes) exposed to simulated concrete pore solution, sparged simultaneously with SO2 and CO2 were studied using wavelet transforms.

Findings

The results show two steps of passive oxide layer formation: formation of defective passive oxide layer, and strengthening of the passive oxide layer. The passive oxide layer breakdown where CO2 as well as SO2 are involved occurred at a pH of approximately 11. Both the EDP and SDPS plots should be used, simultaneously, to characterize the processes occurring on the surfaces of the exposed electrodes.

Practical implications

The results that were obtained can be regarded as the basis for better understanding and improvement of the noise analysis method.

Originality/value

This paper studies the corrosion behavior of carbon steel rebar before and after the simultaneous introduction of CO2 and SO2 gases in simulated pore solution, using EDP and SDPS plots obtained from the electrochemical current signals at different pH values.

Details

Anti-Corrosion Methods and Materials, vol. 55 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 September 2023

Jakub Šejna, Stanislav Šulc, Vít Šmilauer, Pavel Reiterman and František Wald

The aim of this paper is to determine the thermal conductivity of a protective layer of alkali-activated cement and the possibility of performing fire protection with fireclay…

Abstract

Purpose

The aim of this paper is to determine the thermal conductivity of a protective layer of alkali-activated cement and the possibility of performing fire protection with fireclay sand and Lightweight mortar. Unprotected steel structures have generally low fire resistance and require surface protection. The design of passive protection of a steel element must consider the service life of the structure and the possible need to replace the fire protection layer. Currently, conventional passive protection options include intumescent coatings, which are subject to frequent inspection and renewal, gypsum and cement-based fire coatings and gypsum and cement board fire protection.

Design/methodology/approach

Alkali-activated cements provide an alternative to traditional Portland clinker-based materials for specific areas. This paper presents the properties of hybrid cement, its manufacturability for conventional mortars and the development of passive fire protection. Fire experiments were conducted with mortar with alkali-activated and fireclay sand and lightweight mortar with alkali-activated cement and expanded perlite. Fire experiment FE modelling.

Findings

The temperatures of the protected steel and the formation of cracks in the protective layer were investigated. Based on the experiments, the thermal conductivities of the two protective layers were determined. Conclusions are presented on the applicability of alkaline-activated cement mortars and the possibilities of applicability for the protection of steel structures. The functionality of the passive fire layer was confirmed and the strengths of the mortar used were determined. The use of alkali-activated cements was shown to be a suitable option for sustainable passive fire protection of steel structures.

Originality/value

Eco-friendly fire protection based on hybrid alkali-activated cement of steel members.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 6 March 2017

Jiamei Wang and Le Fu Zhang

The purpose of this study was to investigate the effects of deformation-induced martensite on electrochemical corrosion behaviors of 304 austenitic stainless steel in a simulated…

Abstract

Purpose

The purpose of this study was to investigate the effects of deformation-induced martensite on electrochemical corrosion behaviors of 304 austenitic stainless steel in a simulated primary water environment of a pressurized water reactor nuclear power plant with boric acid and lithium hydroxide contaminated with chloride by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), Mott–Schotty curves and X-ray photoelectron spectroscopy (XPS).

Design/methodology/approach

The effects of deformation-induced martensite transformation on electrochemical corrosion behaviors of 304 austenitic stainless steel was investigated in a simulated primary water environment of a pressurized water reactor nuclear power plant with boric acid and lithium hydroxide contaminated with 0.1 M Cl by potentiodynamic polarization, EIS, Mott–Schotty curves and XPS in this paper.

Findings

The results revealed that the martensitic phase contents increased with the level of cold deformation. The general corrosion current density and the corrosion potential increased and decreased, respectively, with the increase of cold deformation degree. However, the pitting potential decreased as the cold deformation increased up to 20 per cent, then a slight increase was observed at 35 per cent cold working. It was found from Mott–Schottky curves and XPS analysis that as the cold deformation degree increased from 0 to 35 per cent, the doping concentrations of the oxide films increased; however, the film thickness decreased, which indicates that both density and integrity of the films are degraded significantly as the deformation degree increases, and this ultimately contributes to the significant increment of the general corrosion rate and reduction of the pitting corrosion resistance.

Originality/value

The effects of deformation-induced martensite transformation on electrochemical corrosion behaviors of 304 austenitic stainless steel was investigated in a simulated primary water environment of a pressurized water reactor nuclear power plant with boric acid and lithium hydroxide contaminated with 0.1 M Cl by potentiodynamic polarization, EIS, Mott–Schotty curves and XPS in this paper.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 April 2021

Zhaopeng Wang, Yi Wang, Bowei Zhang, Zhan Zhang, Kui Xiao, Junsheng Wu, Qiong Yao, Guojia Ma and Gang Sun

The purpose of this paper is to investigate the influence of the potential of hydrogen (pH) and dissolved oxygen in artificial seawater on the passivation behavior of 316L…

Abstract

Purpose

The purpose of this paper is to investigate the influence of the potential of hydrogen (pH) and dissolved oxygen in artificial seawater on the passivation behavior of 316L stainless steel.

Design/methodology/approach

The corrosion behavior was studied by using electrochemical measurements such as electrochemical impedance spectroscopy and polarization curve. The passive films were characterized with X-ray photoelectron spectroscopy.

Findings

The polarization resistance of the passive film decreases as the pH value drops ascribed to the formation of much more point defects. The donor carrier concentration (ND) in the passive film formed in the deaerated condition is lower than that in aerated conditions. Nevertheless, this phenomenon is the opposite when the pH value is 1 due to the significant decrease of Fe oxides/hydroxides coupled with the stable content of Cr oxides/hydroxides species. In addition, the compositional variation of the passive film also leads to the changes of its semiconductor properties from N-type to bipolar type.

Originality/value

This paper shows the variation of polarization resistance, corrosion potential, passive film composition and semiconductor properties with the pH value and dissolved oxygen. The results can serve as references to the further study on crevice corrosion of 316L in seawater.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 November 2010

M. Slemnik and D. Pečar

The purpose of this paper is to present a study of corrosion properties of the highly corrosion‐resistant stainless steel Prokron 11Nb, which is suitable for use in…

Abstract

Purpose

The purpose of this paper is to present a study of corrosion properties of the highly corrosion‐resistant stainless steel Prokron 11Nb, which is suitable for use in high‐temperature and high‐pressure systems.

Design/methodology/approach

Prokron 11Nb was immersed in 0.1 M H2SO4 that had been previously sparged with CO2 and was exposed to high pressures within the range of 1‐300 bar at a constant temperature of 25°C. Treated surfaces were scanned with an electronic microscope (scanning electron microscope) equipped with energy spectrum distribution (energy dispersive spectroscopy) to analyze the morphologies and compositions of surface deposits. Corrosion properties were measured using the potentiodynamic method and electrochemical impedance spectroscopy.

Findings

The corrosion rate decreased with increasing CO2 pressure, which accelerated surface passivity, but only up to a pressure of 200 bar. Higher pressures (300 bar) increased the corrosion rate. The trends in corrosion rate with CO2 pressure agree with the stability of a protective layer where iron carbonate is present.

Originality/value

A high‐pressure CO2 treatment at low temperature is found to be a useful method for improving the passivity of stainless steel. Iron carbonate, which is the result of CO2 corrosion, forms a stable protective layer on the steel surface and this lowers the corrosion rate.

Details

Anti-Corrosion Methods and Materials, vol. 57 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 August 2019

Elnaz Moslehifard, Sanaz Ghasemzadeh and Farzad Nasirpouri

The purpose of this paper (in vitro) study was to determine the effect of pH of artificial saliva on the corrosion behavior of a Ni-Cr-Mo alloy at 37 ± 1°C.

175

Abstract

Purpose

The purpose of this paper (in vitro) study was to determine the effect of pH of artificial saliva on the corrosion behavior of a Ni-Cr-Mo alloy at 37 ± 1°C.

Design/methodology/approach

The corrosion behavior of a commercially available Ni-Cr-Mo base dental alloy was studied by potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The effect of pH on corrosion and Ni ion release was also investigated by scanning electron microscopy and atomic absorption spectroscopy.

Findings

The results suggested that the order of corrosion rate was: pH3 > pH5 > pH9 > pH7. Corrosion rate in pH3 was significantly different with other pH levels. Nickel depletion significantly occurred in alloy without passivation. The corrosion resistance and ion release of Ni-Cr-Mo alloys in different pH levels of artificial saliva depended on the stability of the passive layer. Acidic pH level severely corrodes Ni-Cr-Mo base metal alloys and increases Ni ion release.

Originality/value

This manuscript describes the relationship between corrosion rate and nickel ion release of a dental Ni-Cr-Mo base alloy as a function of saliva pH examined by electrochemical impedance spectroscopy (EIS), polarization, scanning electron microscopy and energy dispersive X-ray spectroscopy in artificial saliva. The main novelty of this work includes the material/structure/corrosion relationship in artificial saliva with different pH. This property would be very interesting for dental materials applications and clinical dentistry.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 January 2019

Gopinath Shit and S. Ningshen

High corrosion resistance in different concentrations of nitric acid is essential for structural steels to be used for the aqueous reprocessing of spent nuclear fuels with high…

Abstract

Purpose

High corrosion resistance in different concentrations of nitric acid is essential for structural steels to be used for the aqueous reprocessing of spent nuclear fuels with high plutonium content.

Design/methodology/approach

In the present study, the corrosion resistance of type 304L stainless steel (SS) with modified composition was evaluated in different concentrations of nitric acid using surface analytical techniques, weight loss method and electrochemical measurements.

Findings

Weight loss measurement in boiling 65 per cent nitric acid showed a low corrosion rate value of about 0.2 mm/y (8 mpy) after 240 h exposure. Electrochemical measurements revealed the shift in open circuit potentials as well as corrosion potential toward more noble direction, and the results of electrochemical impedance spectroscopy studies indicated the reduction in the thickness and stability of the passive film with increasing concentration from 6 to 11.5 M nitric acid.

Research limitations/implications

The low corrosion rate observed for this steel is attributed to the higher content of Cr (19 per cent), Ni (10 per cent) and Si (0.3 per cent) and controlled minor alloying elements (S, P, B, C, etc.) in the alloy that contributed to improving the transpassive corrosion resistance and minimizing the intergranular corrosion attack. The X-ray photoelectron spectroscopic analysis revealed the composition of the passive films to be mainly of iron and chromium oxides.

Practical implications

Materials with lower corrosion rates are desirable for applications in nitric acid.

Social implications

The used of nitric acid creates a severe corrosive environment in chemical or aqueous nuclear reprocessing plants, and hence with a modified composition of type 304L SS resulting in minimizing failure of components are desirable for reducing cost and maintenance.

Originality/value

The present paper is an original work carried out by the authors on the corrosion resistance behaviors of composition modified AISI type 304L SS for nitric acid application. The effects of different nitric acid concentrations were compared to provide understanding on in applicability in boiling and high nitric acid concentrations.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 December 2023

Hairui Jiang, Jianjun Guan, Yan Zhao, Yanhong Yang and Jinglong Qu

The purpose of this study is to investigate the corrosion resistance of superalloys subjected to ultrasonic impact treatment (UIT). The passive film growth on the superalloys’…

Abstract

Purpose

The purpose of this study is to investigate the corrosion resistance of superalloys subjected to ultrasonic impact treatment (UIT). The passive film growth on the superalloys’ surface is analyzed to illustrate the corrosion mechanism.

Design/methodology/approach

Electrochemical tests were used to investigated the corrosion resistance of GH4738 superalloys with different UIT densities. The microstructure was compared before and after the corrosion tests. The passive film characterization was described by electrochemical impedance spectroscopy (EIS) and X-ray photoelectron spectroscopy (XPS) tests.

Findings

The compressive residual stress and corrosion resistance of the specimens significantly increased after UIT. The order of corrosion resistance is related to the UIT densities, i.e. 1.96 s/mm2 > 1.71 s/mm2 > 0.98 s/mm2 > as-cast. The predominant constituents of the passive films are TiO2, Cr2O3, MoO3 and NiO. The passive film on the specimen with 1.96 s/mm2 UIT density has the highest volume fraction of Cr2O3 and MoO3, which is the main reason for its superior corrosion resistance.

Originality/value

This study provides quantitative corrosion data for GH4738 superalloys treated by ultrasonic impact. The corrosion mechanism is explained by the passive film’s characterization.

Details

Anti-Corrosion Methods and Materials, vol. 71 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 February 2019

Da-Hai Xia and Jing-Li Luo

Corrosion is considered as one of the issues that threaten the safe operation of steam generator (SG) tubing. Some sulfur-related specie can cause corrosion degradation of SG…

Abstract

Purpose

Corrosion is considered as one of the issues that threaten the safe operation of steam generator (SG) tubing. Some sulfur-related specie can cause corrosion degradation of SG tubing. Sulfur-induced corrosion of SG alloys in high temperature and high-pressure water is one of the most complicated processes. The purpose of this study is to study the effect of reduced sulphur on passive film properties of steam generator (SG) tubing.

Design/methodology/approach

In this paper, the effects of reduced sulfur on passive film properties of SG tubing were reviewed from the aspects of thermodynamic calculations and experimental.

Findings

Thermodynamic calculations are mainly presented by E-pH diagrams, volt equivalent diagrams and species distribution curves. The stability of sulphur species highly depends on temperature, solution pH, and electrochemical potential. Experimental data indicated that reduced sulfur species can interact with the passive film, which led to changes in film thickness, film structure, semiconductivity and pitting growth rate.

Originality/value

The state-of-the-art discussed in this paper gives basis for resolving engineering problems regarding with sulfur-induced corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 May 1995

D. Mukherjee

Mine rope‐wire profile is prone to stress concentration zones by virtue of its manufacturing style and reveals a metastable surface. Metastability, being a non‐equilibrium state…

Abstract

Mine rope‐wire profile is prone to stress concentration zones by virtue of its manufacturing style and reveals a metastable surface. Metastability, being a non‐equilibrium state, tends to revert back to stability. Such a process of reversion may generate a number of non‐equilibrium states on the surface, which in contact with the mining‐environment foster the growth of a stable and adherent passive‐film.

Details

Anti-Corrosion Methods and Materials, vol. 42 no. 5
Type: Research Article
ISSN: 0003-5599

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