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Article
Publication date: 17 January 2020

Parviz Fattahi, Naeeme Bagheri Rad, Fatemeh Daneshamooz and Samad Ahmadi

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each…

Abstract

Purpose

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each product is produced by assembling a set of several different parts. At first, the parts are processed in a flexible job shop system, and then at the second stage, the parts are assembled and products are produced.

Design/methodology/approach

As the problem is non-deterministic polynomial-time-hard, a new hybrid particle swarm optimization and parallel variable neighborhood search (HPSOPVNS) algorithm is proposed. In this hybrid algorithm, particle swarm optimization (PSO) algorithm is used for global exploration of search space and parallel variable neighborhood search (PVNS) algorithm for local search at vicinity of solutions obtained in each iteration. For parameter tuning of the metaheuristic algorithms, Taguchi approach is used. Also, a statistical test is proposed to compare the ability of metaheuristics at finding the best solution in the medium and large sizes.

Findings

Numerical experiments are used to evaluate and validate the performance and effectiveness of HPSOPVNS algorithm with hybrid particle swarm optimization with a variable neighborhood search (HPSOVNS) algorithm, PSO algorithm and hybrid genetic algorithm and Tabu search (HGATS). The computational results show that the HPSOPVNS algorithm achieves better performance than competing algorithms.

Practical implications

Scheduling of manufacturing parts and planning of assembly operations are two steps in production systems that have been studied independently. However, with regard to many manufacturing industries having assembly lines after manufacturing stage, it is necessary to deal with a combination of these problems that is considered in this paper.

Originality/value

This paper proposed a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations.

Article
Publication date: 22 January 2021

Fatemeh Daneshamooz, Parviz Fattahi and Seyed Mohammad Hassan Hosseini

Two-stage production systems including a processing shop and an assembly stage are widely used in various manufacturing industries. These two stages are usually studied…

316

Abstract

Purpose

Two-stage production systems including a processing shop and an assembly stage are widely used in various manufacturing industries. These two stages are usually studied independently which may not lead to ideal results. This paper aims to deal with a two-stage production system including a job shop and an assembly stage.

Design/methodology/approach

Some exact methods are proposed based on branch and bound (B&B) approach to minimize the total completion time of products. As B&B approaches are usually time-consuming, three efficient lower bounds are developed for the problem and variable neighborhood search is used to provide proper upper bound of the solution in each branch. In addition, to create branches and search new nodes, two strategies are applied including the best-first search and the depth-first search (DFS). Another feature of the proposed algorithms is that the search space is reduced by releasing the precedence constraint. In this case, the problem becomes equivalent to a parallel machine scheduling problem, and the redundant branches that do not consider the precedence constraint are removed. Therefore, the number of nodes and computational time are significantly reduced without eliminating the optimal solution.

Findings

Some numerical examples are used to evaluate the performance of the proposed methods. Comparison result to mathematical model (mixed-integer linear programming) validates the performance accuracy and efficiency of the proposed methods. In addition, computational results indicate the superiority of the DFS strategy with regard to CPU time.

Originality/value

Studies about the scheduling problems for two-stage production systems including job shop followed by an assembly stage traditionally present approximate method and metaheuristic algorithms to solve the problem. This is the first study that introduces exact methods based on (B&B) approach.

Details

Kybernetes, vol. 50 no. 12
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 3 June 2021

Parviz Fattahi and Mehdi Tanhatalab

This study aims to design a supply chain network in an uncertain environment while exists two options for distribution of the perishable product and production lot-sizing is…

Abstract

Purpose

This study aims to design a supply chain network in an uncertain environment while exists two options for distribution of the perishable product and production lot-sizing is concerned.

Design/methodology/approach

Owing to the complexity of the mathematical model, a solution approach based on a Lagrangian relaxation (LR) heuristic is developed which provides good-quality upper and lower bounds.

Findings

The model output is discussed through various examples. The introduction of some enhancements and using some heuristics results in better outputs in the solution procedure.

Practical implications

This paper covers the modeling of some real-world problems in which demand is uncertain and managers face making some concurrent decisions related to supply chain management, transportation and logistics and inventory control issues. Furthermore, considering the perishability of product in modeling makes the problem more practically significant as these days there are many supply chains handling dairy and other fresh products.

Originality/value

Considering uncertainty, production, transshipment and perishable product in the inventory-routing problem makes a new variant that has not yet been studied. The proposed novel solution is based on the LR approach that is enhanced by some heuristics and some valid inequalities that make it different from the current version of the LR used by other studies.

Article
Publication date: 18 August 2021

Samane Babaeimorad, Parviz Fattahi and Hamed Fazlollahtabar

The purpose of this paper is to present an integrated strategy for inventory control and preventive maintenance planning for a single-machine production system with increasing…

Abstract

Purpose

The purpose of this paper is to present an integrated strategy for inventory control and preventive maintenance planning for a single-machine production system with increasing failure rates.

Design/methodology/approach

There are three scenarios for solving presented model. The strategy is such that the production component is placed under maintenance as soon as it reaches the m level or in the event of a malfunction earlier than m. Maintenance completion time is not predictable. As a result of periodic maintenance, a buffer stock h is held and the production component starts to produce from period A with the maximum throughput to satisfy demand and handle the shortage. A numerical algorithm to find the optimal policy is developed. The algorithm is implemented using MATLAB software.

Findings

The authors discovered that joint optimization mainly reduces production system costs. Cs is holding cost of a product unit during a unit of time. The authors consider two values for Cs, consist of, Cs = 1 and Cs = 2. By comparing the two cases, it is concluded that by reducing the cost from Cs = 2 to Cs = 1, the optimal scenario does not differ. The amount of decision variables decreases.

Originality/value

This paper is the provision of a model in which the shortage of back order type is considered, which greatly increases the complexity of the problem compared to similar issues. The methods for solving such problems are provided by the numerical algorithm, and the use of buffers as a way to compensate for the shortage in the event of a complete shutdown of the production line which is a very effective and efficient way to deal with customer loss.

Details

Journal of Quality in Maintenance Engineering, vol. 28 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 24 November 2023

Iman Rastgar, Javad Rezaeian, Iraj Mahdavi and Parviz Fattahi

The purpose of this study is to propose a new mathematical model that integrates strategic decision-making with tactical-operational decision-making in order to optimize…

Abstract

Purpose

The purpose of this study is to propose a new mathematical model that integrates strategic decision-making with tactical-operational decision-making in order to optimize production and scheduling decisions.

Design/methodology/approach

This study presents a multi-objective optimization framework to make production planning, scheduling and maintenance decisions. An epsilon-constraint method is used to solve small instances of the model, while new hybrid optimization algorithms, including multi-objective particle swarm optimization (MOPSO), non-dominated sorting genetic algorithm, multi-objective harmony search and improved multi-objective harmony search (IMOHS) are developed to address the high complexity of large-scale problems.

Findings

The computational results demonstrate that the metaheuristic algorithms are effective in obtaining economic solutions within a reasonable computational time. In particular, the results show that the IMOHS algorithm is able to provide optimal Pareto solutions for the proposed model compared to the other three algorithms.

Originality/value

This study presents a new mathematical model that simultaneously determines green production planning and scheduling decisions by minimizing the sum of the total cost, makespan, lateness and energy consumption criteria. Integrating production and scheduling of a shop floor is critical for achieving optimal operational performance in production planning. To the best of the authors' knowledge, the integration of production planning and maintenance has not been adequately addressed.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Abstract

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. 4 no. 1
Type: Research Article
ISSN: 2633-6596

Article
Publication date: 21 December 2020

Sholeh Arastoopoor

This paper focuses on the way users navigate bibliographic families not only when a user has no specific document in mind but also when he/she has a specific predefined need in…

Abstract

Purpose

This paper focuses on the way users navigate bibliographic families not only when a user has no specific document in mind but also when he/she has a specific predefined need in mind.

Design/methodology/approach

To this end, the Epic of Kings was selected as a test-bed for the study and both situations were studied based on International Federation of Library Associations and Institutions-Library Reference Model (IFLA-LRM), but the potential users (participants of this study) were not directly exposed to the entities of the model. Card sorting, interview and distributing questionnaire constituted the data-gathering process.

Findings

Almost all of the participants in this study, when they had no specific resource in mind, generated a top-down view of the family, and in this view, all of them disregarded the item entity and lots of them disregarded the manifestations also. Yet on the other side, when they were asked to assume themselves in certain situations (in need of a specific work with a predefined expression and format), they viewed the bibliographic family from a bottom-up approach.

Originality/value

Most of the studies in this area regard the navigation process of users as a top-down approach and the Functional Requirements for Bibliographic Records (FRBR) family as a model suitable for hierarchical top-down visualization of bibliographic families. Yet this study poses the bottom-up approach of users regarding the family.

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