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The purpose of this paper is to use comprehensive model to investigate the effects of particle physical properties on in-flight nano-particles behavior for the radio frequency suspension plasma spray.

In this paper, both the effects thermal properties of solvent and solid particle on the evolution of particle size, velocity and temperature are discussed. Besides, the numerical analysis is also conducted to investigate the influences of particle physical properties on the characteristic distributions of particles for poly-disperse cases.

Results show the thermal properties of solvent have critical effects on the discharged point of the solid particles, but little influence on the final particle velocity and size, as well as their distributions. The final state of particle temperature is mainly determined by the solid particle thermal properties, especially depending on the boiling point.

Most of the former studies took the experimental approaches and mainly focussed on the operating conditions effects. While beyond the operating conditions, the variety of particle physical and thermal properties also has strong effect on particle heating performance.

The purpose of this paper is to present an upscale theory of the thermal-mechanical coupling particle simulation for non-isothermal problems in two-dimensional quasi-static system, under which a small length-scale particle model can exactly reproduce the same mechanical and thermal results with that of a large length-scale one.

The objective is achieved by extending the upscale theory of particle simulation for two-dimensional quasi-static problems from an isothermal system to a non-isothermal one.

Five similarity criteria, namely geometric, material (mechanical and thermal) properties, gravity acceleration, (mechanical and thermal) time steps, thermal initial and boundary conditions (Dirichlet/Neumann boundary conditions), under which a small-length-scale particle model can exactly reproduce both the mechanical and thermal behavior with that of a large length-scale model for non-isothermal problems in a two-dimensional quasi-static system are proposed. Furthermore, to test the proposed upscale theory, two typical examples subjected to different thermal boundary conditions are simulated using two particle models of different length scale.

The paper provides some important theoretical guidances to modeling thermal-mechanical coupled problems at both the engineering length scale (i.e. the meter scale) and the geological length scale (i.e. the kilometer scale) using the particle simulation method directly. The related simulation results from two typical examples of significantly different length scales (i.e. a meter scale and a kilometer scale) have demonstrated the usefulness and correctness of the proposed upscale theory for simulating non-isothermal problems in two-dimensional quasi-static system.

Current methods for the preparation of composite powder feedstock for selective laser melting (SLM) rely on costly nanoparticles or yield inconsistent powder morphology. This study aims to develop a cost-effective Ti6Al4V-carbon feedstock, which preserves the parent Ti6Al4V particle’s flowability, and produces in situ TiC-reinforced Ti6Al4V composites with superior traits.

Ti6Al4V particles were directly mixed with graphite flakes in a planetary ball mill. This composite powder feedstock was used to manufacture in situ TiC-Ti6Al4V composites using various energy densities. Relative porosity, microstructure and hardness of the composites were evaluated for different SLM processing parameters.

Homogeneously carbon-coated Ti6Al4V particles were produced by direct mixing. After SLM processing, in situ grown 100–500 nm size TiC nanoparticles were distributed within the α-martensite Ti6Al4V matrix. The formation of TiC particles refines the Ti6Al4V β grain size. Relative density varied between 96.4% and 99.5% depending on the processing parameters. Hatch distance, exposure time and point distance were all effective on relative porosity change, whereas only exposure time and point distance were effective on hardness change.

This work introduces a novel, cost-effective powder feedstock preparation method for SLM manufacture of Ti6Al4V-TiC composites. The in situ SLM composites achieved in this study have high relative density values, well-dispersed TiC nanoparticles and increased hardness. In addition, the feedstock preparation method can be readily adapted for various matrix and reinforcement materials in future studies.

Presents development and characterisation of a new metal/polymer composite material for use in fused deposition modelling (FDM) rapid prototyping process with the aim of application to direct rapid tooling. The work represents a major development in reducing the cost and time in rapid tooling.

The material consists of iron particles in a nylon type matrix. The detailed formulation and characterisation of the thermal properties of the various combinations of the new composites are investigated experimentally. Results are compared with other metal/polymer composites used in rapid tooling.

The feedstock filaments of this composite have been produced and used successfully in the unmodified FDM system for direct rapid tooling of injection moulding inserts. Thermal properties are found to be acceptable for rapid tooling applications for injection moulding.

Introduces an entirely new metal based composite material for direct rapid tooling application using FDM RP system with desired thermal properties and characteristics. This will reduce the cost and time of manufacturing tooling inserts and dies for injection moulding.

This study examined the wear comfort and thermal insulation properties of Al₂O₃/graphite particle-imbedded sheath/core and dispersed fabrics via a thermal manikin experiment.

Al₂O₃/graphite sheath/core and dispersed polyethylene terephthalate (PET) yarn (POY 120d/24f) were spun using a pilot melt bi-component conjugated spinning machine, which was texturized as 75d/24f on the belt-type texturing machine. The woven fabric specimens were made using nylon 70d/34f in the warp with three types of weft yarn: Al₂O₃/graphite sheath/core, dispersed and regular PET yarns. Thermal insulation properties were measured and compared in terms of the heat retention rate (I) by KES-F7 apparatus and the maximum surface temperature by light heat emission equipment, as verified by the emissivity of various fabric specimens by far-infrared ray experiment. In addition, this study examined the thermal insulation (Clo value) characteristics of the clothes made of Al₂O₃/graphite sheath/core and dispersed fabrics using a thermal manikin apparatus, which were compared with the properties of regular PET clothing.

The thermal insulation of the dispersed fabric was superior to that of the sheath/core fabric, which was tentatively attributed to the higher emissivity of the dispersed yarn with Al₂O₃/graphite particles distributed over the whole yarn cross-section than that from the core of the sheath/core yarn. This result for the clothing measured using a thermal manikin was consistent with the higher heat retention rate (I) and the maximum surface temperature of the dispersed fabric than that of the sheath/core fabric. In addition, the thermal insulation of the dispersed and sheath/core fabrics was superior to that of the regular PET fabric, which revealed that the Al₂O₃/graphite particles imbedded in the dispersed and sheath/core yarns exerted a greater effect on the heat storage and release characteristics compared to that of the TiO₂ particles in regular PET yarn. The Clo values of the dispersed and sheath/core fabrics under the light-on condition were much higher than those under the light-off condition, and furthermore, the difference of the Clo value between the sheath/core and regular PET fabrics under light-on condition was approximately 1.7 times greater than that under the light-off condition. These results revealed that the far-infrared rays emitted from the Al₂O₃/graphite particles imbedded in the sheath/core and dispersed yarns enhance the heat storage and release characteristics from the fabric under the light-on condition, i.e. under the sunlight.

The previously examined thermal wear comfort properties of the various inorganic particle-imbedded fabrics were measured with the fabric state, not clothing, which could not provide objective data related to the actual wearing performance of clothing.

The purpose of this paper is to develop and test the thermal interface materials (TIM) for application in assembly of semiconductor chips to package. Good adhesion properties (>5 MPa shear strength) and low thermal interface resistance (better than for SAC solders) are the goal of this research.

Mechanical and thermal properties of TIM joints between gold plated contacts of chip and substrate were investigated. Sintering technique based on Ag pastes was applied for purpose of this study. Performance properties were assessed by shear force tests and thermal measurements. Scanning electron microscopy was used for microstructural observations of cross-section of formed joints.

It was concluded that the best properties are achieved for pastes containing spherical Ag particles of dozens of micrometer size with flake shaped Ag particles of few micrometers size. Sintering temperature at 230°C and application of 1 MPa force on the chip during sintering gave the higher adhesion and the lowest thermal interface resistance.

The new material based on Ag paste containing mixtures of Ag particles of different size (form nanometer to dozens of microns) and shape (spherical, flake) suspended in resin was proposed. Joints prepared using sintering technique and Ag pastes at 230°C with applied pressure shows better mechanical and thermal than other TIM materials such as thermal grease, thermal gel or thermally conductive adhesive. Those material could enable electronic device operation at temperatures above 200°C, currently unavailable for Si-based power electronics.

Multiple attribute decision making (MADM) is a conceptual agenda used for evaluation and selection of optimal nanofluid to assure best performance of heat exchanger. Most of the studies focus on nanofluids focus on individual ability at one time. Relatively, not even a single study is available for selection of nanofluid for heat exchanger using concurrent design and MADM approach. The purpose of this paper is to propose a concurrent design methodology using MADM approach to assist improved design of heat exchanger concurrently for all the x-abilities in an integrated manner.

A combined methodology of applying MADM approach using concurrent design for x-abilities is called CE-MADM approach. Implementation of nanofluid to improve thermal performance of heat exchanger entails thorough evaluation of nanofluids in various x-abilities (performance, maintenance, thermophysical properties and modelisation) to make exhaustive management decision. Sensitivity analysis is also proposed to study the behaviour of height of variation of density, heat capacity, thermal expansion and thermal conductivity with varying particle volume fraction and variation of relative closeness of available alternates from ideally best possible solution.

MADM approach considering various x-abilities concurrently provide an approach for relative ranking of available nanofluids for optimum performance. Fishbone diagrams of all x-abilities are constructed to identify all the attributes and converge large number of attributes into single numerical index that are concurrently responsible for the cause thus saving time for easy evaluation, comparison and ranking by decision makers. Sensitivity analysis to demonstration height of variation of pertinent attributes with varying particle volume fraction. A MATLAB programming is established to execute calculations involved in the procedure.

This paper comprises a predictable and effective mathematical approach to improve design of heat exchanger with nanofluid bearing in mind all the required x-abilities concurrently. This combined approach of CE-MADM is never applied before in the field of nanofluid to predict best possible results in feasible conditions considering all the x-abilities. Sensitivity analysis is also presented from the assumed mathematical equations of thermophysical properties.

The purpose of the paper is to conduct a numerical and experimental investigation into the properties of nanofluids containing spherical nanoparticles of random sizes flowing through a porous medium. The study aims to understand how the thermophysical properties of the nanofluid are affected by factors such as nanoparticle volume fraction, permeability of the porous medium, and pore size. The paper provides insights into the behavior of nanofluids in complex environments and explores the impact of varying conditions on key properties such as thermal conductivity, density, viscosity, and specific heat. Ultimately, the research contributes to the broader understanding of nanofluid dynamics and has potential implications for engineering and industrial applications in porous media.

This paper investigates nanofluids with spherical nanoparticles in a porous medium, exploring thermal conductivity, density, specific heat, and dynamic viscosity. Studying three compositions, the analysis employs the classical Maxwell model and Koo and Kleinstreuer’s approach for thermal conductivity, considering particle shape and temperature effects. Density and specific heat are defined based on mass and volume ratios. Dynamic viscosity models, including Brinkman’s and Gherasim et al.'s, are discussed. Numerical simulations, implemented in Python using the Langevin model, yield results processed in Origin Pro. This research enhances understanding of nanofluid behavior, contributing valuable insights to porous media applications.

This study involves a numerical examination of nanofluid properties, featuring spherical nanoparticles of varying sizes suspended in a base fluid with known density, flowing through a porous medium. Experimental findings reveal a notable increase in thermal conductivity, density, and viscosity as the volume fraction of particles rises. Conversely, specific heat experiences a decrease with higher particle volume concentration.xD; xA; The influence of permeability and pore size on particle volume fraction variation is a key focus. Interestingly, while the permeability of the medium has a significant effect, it is observed that it increases with permeability. This underscores the role of the medium’s nature in altering the thermophysical properties of nanofluids.

This paper presents a novel numerical study on nanofluids with randomly sized spherical nanoparticles flowing in a porous medium. It explores the impact of porous medium properties on nanofluid thermophysical characteristics, emphasizing the significance of permeability and pore size. The inclusion of random nanoparticle sizes adds practical relevance. Contrasting trends are observed, where thermal conductivity, density, and viscosity increase with particle volume fraction, while specific heat decreases. These findings offer valuable insights for engineering applications, providing a deeper understanding of nanofluid behavior in porous environments and guiding the design of efficient systems in various industrial contexts.

This study aims to develop a bimodal nano-silver paste with improved mechanical property and reliability. Silicon carbide (SiC) particles coated with Ag were introduced in nano-silver paste to improve bonding strength between SiC and Ag particles and enhance high-temperature stability of bimodal nano-silver paste. The effect of sintering parameters such as sintering temperature, sintering time and the proportion of SiC particles on mechanical property and reliability of sintered bimodal nano-silver structure were investigated.

Sandwich structures consist of dummy chips and copper substrates with nickel and silver coating bonded by nano-silver paste were designed for shear testing. Shear strength testing was conducted to study the influence of SiC particles proportions on the mechanical property of sintered nano-silver joints. The reliability of the bimodal nano-silver paste was evaluated experimentally by means of shear test for samples subjected to thermal aging test at 150°C and humidity and temperature testing at 85°C and 85 per cent RH, respectively.

Shear strength was enhanced obviously with the increase of sintering temperature and sintering time. The maximum shear strength was achieved for nano-silver paste sintered at 260°C for 10 min. There was a negative correlation between the proportion of SiC particles and shear strength. After thermal aging testing and humidity and temperature testing for 240 h, the shear strength decreased a little. High-temperature stability and high-hydrothermal stability were improved by the addition of SiC particles.

Submicron-scale SiC particles coated with Ag were used as alternative materials to replace part of nano-silver particles to prepare bimodal nano-silver paste due to its high thermal conductivity and excellent mechanical property.

This review paper aims to provide a better understanding of formulation and processing of anisotropic conductive adhesive film (ACF) material and to summarize the significant research and development work for the mechanical properties of ACF material and joints, which helps to the development and application of ACF joints with better reliability in microelectronic packaging systems.

The ACF material was cured at high temperature of 190°C, and the cured ACF was tested by conducting the tensile experiments with uniaxial and cyclic loads. The ACF joint was obtained with process of pre-bonding and final bonding. The impact tests and shear tests of ACF joints were completed with different aging conditions such as high temperature, thermal cycling and hygrothermal aging.

The cured ACF exhibited unique time-, temperature- and loading rate-dependent behaviors and a strong memory of loading history. Prior stress cycling with higher mean stress or stress amplitude restrained the ratcheting strain in subsequent cycling with lower mean stress or stress amplitude. The impact strength and adhesive strength of ACF joints increased with increase of bonding temperature, but they decreased with increase of environment temperature. The adhesive strength and life of ACF joints decreased with hygrothermal aging, whereas increased firstly and then decreased with thermal cycling.

This study is to review the recent investigations on the mechanical properties of ACF material and joints in microelectronic packaging applications.