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Article
Publication date: 6 December 2018

Yuanpeng Cheng, Yu Bai, Zili Li and JianGuo Liu

The purpose of this paper was to investigate the corrosion behavior of X65 steel in the CO2/oil/water environment using mass loss method, potentiodynamic polarization technique…

Abstract

Purpose

The purpose of this paper was to investigate the corrosion behavior of X65 steel in the CO2/oil/water environment using mass loss method, potentiodynamic polarization technique and characterization of the corroded surface techniques.

Design/methodology/approach

The weight loss analysis, electrochemical study and surface investigation were carried out on X65 steel that had been immersed in the CO2/oil/water corrosive medium to understand the corrosion behavior of gathering pipeline steel. The weight loss tests were carried out in a 3L autoclave, and effects of flow velocity, CO2 partial pressure and water cut on the CO2 corrosion rate of X65 steel were studied. Electrochemical studies were carried out in a three-electrode electrochemical cell with the test temperature of 60°C and CO2 partial pressure of 1 atm by recording open circuit potential/time and potentiodynamic polarization characteristics. The surface and cross-sectional morphologies of corrosion product scales were characterized using scanning electron microscopy. The phases of corrosion product scales were investigated using X-ray diffraction.

Findings

The results showed that corrosion rates of X65 steel both increased at first and then decreased with the increase of flow velocity and CO2 partial pressure, and there were critical velocity and critical pressure in the simulated corrosive environment, below the critical value, the corrosion products formed on the steel surface were loose, porous and unstable, higher than the critical value, the corrosion product ?lms were dense, strong adhesion, and had a certain protective effect. Meanwhile, when the flow velocity exceeded the critical value, oil film could be adsorbed on the steel surface more evenly, corrosion reaction active points were reduced and the steel matrix was protected from being corroded and crude oil played a role of inhibitor, thus it influenced the corrosion rate. Above the critical CO2 partial pressure, the solubility of CO2 in crude oil increased, the viscosity of crude oil decreased and its fluidity became better, so that the probability of oil film adsorption increased, these factors led to the corrosion inhibition of X65 steel reinforced. The corrosion characteristics of gathering pipeline steel in the corrosive environment containing CO2 would change due to the presence of crude oil.

Originality/value

The results can be helpful in selecting the suitable corrosion inhibitors and targeted anti-corrosion measures for CO2/oil/water corrosive environment.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 October 2018

Sai Nikhil Subraveti, V. Vinod Kumar, Harish Pothukuchi, P.S.T. Sai and B.S.V. Patnaik

Better membrane oxygenators need to be developed to enable efficient gas exchange between venous blood and air.

Abstract

Purpose

Better membrane oxygenators need to be developed to enable efficient gas exchange between venous blood and air.

Design/methodology/approach

Optimal design and analysis of such devices are achieved through mathematical modeling tools such as computational fluid dynamics (CFD). In this study, a control volume-based one-dimensional (1D) sub-channel analysis code is developed to analyze the gas exchange between the hollow fiber bundle and the venous blood. DIANA computer code, which is popular with the thermal hydraulic analysis of sub-channels in nuclear reactors, was suitably modified to solve the conservation equations for the blood oxygenators. The gas exchange between the tube-side fluid and the shell-side venous blood is modeled by solving mass, momentum and species conservation equations.

Findings

Simulations using sub-channel analysis are performed for the first time. As the DIANA-based approach is well known in rod bundle heat transfer, it is applied to membrane oxygenators. After detailed validations, the artificial membrane oxygenator is analyzed for different bundle sizes (L/W) and bundle porosity (epsilon) values, and oxygen saturation levels are predicted along the bundle. The present sub-channel analysis is found to be reasonably accurate and computationally efficient when compared to conventional CFD calculations.

Research limitations/implications

This approach is promising and has far-reaching ramifications to connect and extend a well-known rod bundle heat transfer algorithm to a membrane oxygenator community. As a variety of devices need to be analyzed, simplified approaches will be attractive. Although the 1D nature of the simulations facilitates handling complexity, it cannot easily compete with expensive and detailed CFD calculations.

Practical implications

This work has high practical value and impacts the design community directly. Detailed numerical simulations can be validated and benchmarked for future membrane oxygenator designs.

Social implications

Future membrane oxygenators can be designed and analyzed easily and efficiently.

Originality/value

The DIANA algorithm is popularly used in sub-channel analysis codes in rod bundle heat transfer. This efficient approach is being implemented into membrane oxygenator community for the first time.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 March 2021

Guirong Yang, Zhaoxia Pan, Zhenghai Zhang, Wenming Song, Ying Ma and Yuan Hao

This study aims to investigate the initial corrosion behavior in aqueous solution of 20# seamless steel under (CO2/aqueous solution) gas–liquid two-phase stratified flow…

Abstract

Purpose

This study aims to investigate the initial corrosion behavior in aqueous solution of 20# seamless steel under (CO2/aqueous solution) gas–liquid two-phase stratified flow conditions.

Design/methodology/approach

The initial corrosion behavior was studied through the weight loss methods, scanning electron microscopy with energy-dispersive x-ray spectroscopy and x-ray diffraction.

Findings

The corrosion rate of 20# steel obviously increases with the increasing gas pressure at different corrosion time when the CO2 pressure is less than 0.11 MPa, and the increase of corrosion rate tends to be steady when the pressure exceeds 0.11 MPa. With the increase of CO2 pressure, the corrosion products changed from flocculent to acicular, granular and scaly. A four-stage model for the growth of the corrosion product layer was proposed, namely, the diffusion reaction stage, the local film formation stage, the complete film formation stage and the densification stage of the product film.

Originality/value

A four-stage model for the growth of the corrosion product layer on the pipe wall surface under this condition was proposed, namely, the diffusion reaction stage, the local film formation stage, the complete film formation stage and the densification stage of the product film. The growing process and densification mechanism of corrosion products layer were discussed.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 13 May 2021

Xingyu Peng and Xinyue Liu

The purpose of this paper is to develop an equation for the synergistic corrosion of SRB and CO2 based on the D-W model.

Abstract

Purpose

The purpose of this paper is to develop an equation for the synergistic corrosion of SRB and CO2 based on the D-W model.

Design/methodology/approach

The bacterial types in the a and ß pipelines were studied by the most probable number method, and the corrosion morphology of L360 in pipeline water samples was studied by surface analysis. The corrosion rate of L360 was studied using the weight loss method. The gray correlation method was used to calculate the degree of correlation between the influencing factors of corrosion under the synergistic effect of CO2 and SRB. The curve obtained from PIPESIM software and experiments data was then fitted using multiple non-linear regression method by MATLAB software.

Findings

The equation was used to predict the corrosion of the ß pipeline for verification, and it was found that seven out of ten excavation sites were within a 20% error range.

Originality/value

Using the gray correlation method, an equation that considers synergistic corrosion of SRB and CO2 has been developed based on the D-W model. The equation could be used to predict the corrosion rate of shale gas gathering pipelines through SRB and CO2 synergistic corrosion.

Article
Publication date: 29 April 2014

Gabriel Węcel, Ziemowit Ostrowski and Pawel Kozołub

The purpose of this paper is to present a new approach of evaluation of the absorption line black body distribution function (ALBDF) for a mixture of gases. Currently published…

Abstract

Purpose

The purpose of this paper is to present a new approach of evaluation of the absorption line black body distribution function (ALBDF) for a mixture of gases. Currently published correlations, which are used to reproduce the ALBDF, treat only single gases.

Design/methodology/approach

A discrete form of the ALBDF is generated using line by line (LBL) calculations. The latest spectroscopic database HITEMP 2010 is used for the generation of the absorption coefficient histogram, which is cumulated later in order to produce a tabulated form of the ALBDF. The proper orthogonal decomposition (POD) statistical method is employed for the reproduction of the ALBDF. Interpolation property of the POD allows to reproduce the ALBDF for arbitrary gas mixture parameters.

Findings

POD proved to possess optimal interpolation properties. Results obtained by using POD are in very good agreement with LBL integration.

Research limitations/implications

One have to be aware that the model generated with the POD method can be used only within the range of parameters used to build the model. The POD does not perform any property extrapolation. The model is limited to a mixture of two gases, namely CO2 and H2O. Expanding the number of gases used in the mixture may lead to a relatively large matrix system, which is difficult to process with the POD approach.

Practical implications

The presented approach can be used to produce absorption coefficients values and their weights, which can be applied in the gas radiative properties description using the weighted sum of gray gas (WSGG) concept. The proposed model can be used with any radiative transfer equation solver which employs the WSGG approach.

Originality/value

For the first time, radiative properties of gas mixtures are reproduced using the POD approach.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 April 1959

A.C. SMITH

FIRES and oil explosions are known to have occurred in compressed air systems since the earliest days of the air compressor. Attempts to make systematic surveys of the extent of…

Abstract

FIRES and oil explosions are known to have occurred in compressed air systems since the earliest days of the air compressor. Attempts to make systematic surveys of the extent of the hazard have never given very comprehensive results, but there is no doubt that it deserves serious attention.

Details

Industrial Lubrication and Tribology, vol. 11 no. 4
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 3 May 2022

Manoj Kumar, Neeraj Mehla, Shobhit Srivastava and Ravi Kant Ravi

This paper aims to provide a critical review of water generation from atmospheric air by using desiccant materials. Over the past few years, there has been very high stress on…

Abstract

Purpose

This paper aims to provide a critical review of water generation from atmospheric air by using desiccant materials. Over the past few years, there has been very high stress on water scarcity, especially in Asian and African countries. Because of this insecurity, many countries are focusing on their research in the field of water technologies. Water generation from atmospheric air by using desiccant materials is one of the techniques among the air-to-water generators (AWGs).

Design/methodology/approach

A structured and systematic literature review has been presented to observe and understand the past trend/patterns in the field of water generation from atmospheric air by using desiccant materials. To understand the water generation technologies based on desiccant materials, the research papers from the years 1987 to 2022 have been studied and included.

Findings

The properties of the different and most probable desiccant materials in the field of AWGs have been discussed. A detailed review of testing reports of collected water samples has also been presented in tabular form. Finally, the economic analysis has been done and future prospects have been discussed. It is also found that the capacity of solid desiccant materials to adsorb the water is less as compared to liquid desiccant materials. But, the adsorption capacity can be improved by using composite desiccant materials.

Originality/value

The uniqueness of this manuscript lies in the compiling and examination of the existed published research papers, including variables such as author, year and geographical location, experimental/simulative, types of desiccant material, type of setup, desiccant material type and quantity and type of concentrator. This manuscript provides critique to the empirical and conceptual research in AWG technologies and also stimulates researchers to explore the topic very carefully.

Details

World Journal of Engineering, vol. 20 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 11 August 2023

Abdelkader Guillal and Noureddine Abdelbaki

The aim of this study is to assess the opportunity for the development of hydrocarbon transportation using high-strength steel (HSS) in pipeline construction in terms of cost…

Abstract

Purpose

The aim of this study is to assess the opportunity for the development of hydrocarbon transportation using high-strength steel (HSS) in pipeline construction in terms of cost savings and reliability.

Design/methodology/approach

Several optimizations of pipeline design and operations were performed to estimate the total life-cycle cost variation associated with different grades of high-strength steel. The generalized reduced gradient (GRG) method was used in an Excel table to determine optimal total life cycle each pipeline. Variables used in this optimization with respect to each steel grade were as follows: pipeline external diameter, wall thickness, number of compression stations and installed power in each compression station. The reliability of a pipeline with optimal cost was assessed to highlight the impact of steel grade on pipeline reliability.

Findings

The study showed that the cost reduction is strongly dependent on the adopted gas pipeline configuration. The number of compression stations and external diameter are the main factors influencing the pipeline total life cycle cost, while the steel price seems to have a minor effect, the reduction of the gas pipeline total life cycle does not exceed 5% even with a 50% difference in pipe steel prices between X70 and X100 steels. On the other side, for the same external diameter, X100 steel presents better pipeline reliability against carbonic corrosion compared to X70 steel.

Practical implications

The main contribution of this study is to provide a decision-support tool to help pipeline constructors enhance the profitability of natural gas transmission pipelines. The optimization method used is simple to use for design engineers during a feasibility study.

Originality/value

The present study presents one step to fill the gap concerning the question of balancing the trade-off between cost savings and structural reliability in high-strength steel pipelines during the early stages of feasibility studies. The optimal design and operations parameters ensuring cost savings on total life cycle costs are identified via an optimization method. The impact of selected optimal parameters on the long-term pipeline service life was estimated via a structural reliability analysis.

Details

International Journal of Structural Integrity, vol. 14 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 June 2000

B. Engel and D.L. Bourell

Selective laser sintering (SLS) is a solid freeform fabrication process whereby a part is built layerwise by scanning a powder bed. The processability of metal powder varies…

2135

Abstract

Selective laser sintering (SLS) is a solid freeform fabrication process whereby a part is built layerwise by scanning a powder bed. The processability of metal powder varies depending on the state of the powder prior to SLS. A powder thermal pre‐treatment was developed which involved degassing the powder at an elevated temperature in a vacuum. Without powder thermal pre‐treatment, the powder may flow poorly and may “ball” or form molten clumps during the laser exposure rather than wetting into the present and previous layer. These effects result in SLS parts with poor surface finish, mechanical properties and density. The purpose of this study was to identify for titanium alloy powder the mechanisms responsible for the improvements obtained after powder thermal pre‐treatment and to optimize the thermal excursion.

Details

Rapid Prototyping Journal, vol. 6 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 September 1952

Under this heading arc published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Council, Reports and Technical Memoranda of the United States…

Abstract

Under this heading arc published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Council, Reports and Technical Memoranda of the United States National Advisory Committee for Aeronautics and publications of other similar Research Bodies as issued

Details

Aircraft Engineering and Aerospace Technology, vol. 24 no. 9
Type: Research Article
ISSN: 0002-2667

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