Search results

1 – 10 of over 3000
Article
Publication date: 23 August 2011

Ming Cong, Dong Liu, Yu Du, Haiying Wen and Yinghua Wu

The purpose of this paper is to build a seven‐degrees of freedom (DOF) parallel‐serial robot system which has the advantage of mechanical novelty and simplicity compared with the…

Abstract

Purpose

The purpose of this paper is to build a seven‐degrees of freedom (DOF) parallel‐serial robot system which has the advantage of mechanical novelty and simplicity compared with the existing platforms, and to share the experience of converting a popular motion base to an industrial robot for use in full‐mission tank training processes of three armored arms.

Design/methodology/approach

By studying the concept of the robot system, a novel parallel‐serial robot with seven DOF driven by electrical servo motors is built. And the transmission modules and Hooke joints are explored and designed in detail. Then the inverse kinematics based on coupling compensation and time‐jerk synthetic optimization methods for trajectory planning of the simulator are presented and further discussed in order to satisfy the requirements of high stability and perfect performance. In advance, the feasibility and applicability of this triune parallel‐serial robot system are verified.

Findings

A prototyped test shows that the performance of the system is of a satisfaction with real‐time tracking any trajectories given by the visual system smoothly. Finally, the characteristics of the robot system are realized and verified by experiments and an industrial application.

Practical implications

The triune full‐mission tank training simulator developed in this paper has been used in the military industry and it has a great potential application.

Originality/value

This successful usage of the novel and simple parallel robot system in the military industry expands the range of its applications in real‐life task more operators training. And the proposal methods of inverse kinematics based on coupling compensation and trajectory planning enhanced the theoretical research of the parallel robot.

Details

Industrial Robot: An International Journal, vol. 38 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 7 August 2007

Mathias Krefft, Philipp Last, Christoph Budde, Jochen Maass, Jürgen Hesselbach and Friedrich M. Wahl

This paper seeks to establish parallel robots with strong performance characteristics in handling and assembly processes.

1189

Abstract

Purpose

This paper seeks to establish parallel robots with strong performance characteristics in handling and assembly processes.

Design/methodology/approach

The presented work introduces concepts and solutions related to the improvement of parallel kinematic mechanisms. Structural design topics and modeling approaches are as well considered as control schemes and new machine components particularly designed for high‐dynamic parallel robots. The results have been achieved by a unique interdisciplinary research group linking knowledge from mechanical engineering, electrical engineering and computer science.

Findings

The paper found numerous individually applicable methods leading to an improved efficiency of parallel robots. Several of the developments have been already implemented and validated by various self‐built machine prototypes and a new control system.

Originality/value

Owing to higher stiffness, accuracy and improved dynamic behavior parallel robots proved to be an efficient and suitable supplement to serial robots. By means of the various developments contributed in this paper, the promising potential of this class of robots is once more emphasized and further strengthened.

Details

Assembly Automation, vol. 27 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 7 March 2008

Huapeng Wu, Heikki Handroos and Pekka Pessi

The purpose of this paper is to build up a parallel robot for assembling, machining and repairing of the vacuum vessel of the international thermonuclear experimental reactor…

Abstract

Purpose

The purpose of this paper is to build up a parallel robot for assembling, machining and repairing of the vacuum vessel of the international thermonuclear experimental reactor (ITER).

Design/methodology/approach

The process of assembling and machining of the vacuum vessel need a special robot. By studying the structure of the vacuum vessel, a novel parallel robot is built, which has ten degrees of freedom driven by water hydraulic cylinders and electrical servo motors. Kinematic models for the redundant degree robot have been defined. A prototype has been built. Experiments for machine cutting and laser welding were carried out.

Findings

The parallel robot is capable of holding all necessary machining tools and welding end‐effectors in all positions accurately and stably inside the vacuum vessel sector. The kinematic models appeared to be complex because of the redundant structure of the robot, and an optimization algorithm ensuring the maximum stiffness during the robot motion helps to find the solution in the trajectory planning. The entire design and testing process of the robot appeared to be a very complex task due to the high specialization of the manufacturing technology needed in the ITER reactor, while the results demonstrate the applicability of the proposed solutions quite well.

Originality/value

Offers not only a device but also a methodology for the assembling and repairing of ITER by means of a parallel robot.

Details

Industrial Robot: An International Journal, vol. 35 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 January 2017

Yezhuo Li, Yan-An Yao, Junlin Cheng, Yaobin Tian and Ran Liu

The purpose of this paper is to propose an agile assistant robot to be used as a mobile partner with two rotational motions and one translational motion. This robot possesses the…

Abstract

Purpose

The purpose of this paper is to propose an agile assistant robot to be used as a mobile partner with two rotational motions and one translational motion. This robot possesses the rolling function and three operating abilities to assistant human beings in the industrial environment.

Design/methodology/approach

The main body of the robot is a typical 4-RSR (where R denotes a revolute joint and S denotes a spherical joint) parallel mechanism. The mechanism can reach any position on the ground by two rolling modes (the equivalent Watt linkage rolling mode and the equivalent 6R linkage rolling mode), and the robot can work as a spotlight or a worktable in operating modes at the target location. The mobility, rolling modes, operating modes and kinematics are analyzed.

Findings

Based on the results of kinematics of this assistant robot, the upper platform of the 4-RSR rolling mechanism has two rotational motions and one translational motion which can be used in the industry. The proposed concept is verified by experiments on a physical prototype.

Practical implications

This paper also discusses the application to industrial cases where cooperation between workers and robots is required.

Originality/value

The work presented in this paper is a novel exploration to apply parallel mechanisms to the field of assistant rolling robots. It is also a new attempt to use the rolling mechanism in the field of mobile operating robots for industry tasks.

Details

Industrial Robot: An International Journal, vol. 44 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 13 May 2014

Mehdi Dehghani, Mahdi Ahmadi, Alireza Khayatian, Mohamad Eghtesad and Mehran Yazdi

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial…

Abstract

Purpose

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial Bus (USB) camera and a chess pattern installed on the robot's mobile platform. Such an approach avoids using any internal sensors or complex three-dimensional measurement systems to obtain the pose (position/orientation) of the robot's end-effector or the joint coordinates.

Design/methodology/approach

The setup of the proposed method is very simple; only one USB camera connected to a laptop computer is needed and no contact with the robot is necessary during the calibration procedure. For camera modeling, a pinhole model is used; it is then modified by considering some distortion coefficients. Intrinsic and extrinsic parameters and the distortion coefficients are found by an offline minimization algorithm. The chess pattern makes image corner detection very straightforward; this detection leads to finding the camera and then the kinematic parameters. To carry out the calibration procedure, several trajectories are run (the results of two of them are presented here) and sufficient specifications of the poses (positions/orientations) are calculated to find the kinematic parameters of the robot. Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy. After successful calibration and addition of an appropriate control scheme, the robot has been considered as a color-painting prototype robot to serve in relevant industries.

Findings

Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy.

Originality/value

The enhanced results show the advantages of this method in comparison with the previous calibration methods.

Details

Industrial Robot: An International Journal, vol. 41 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 10 February 2023

Jinghua Xu, Mingzhe Tao, Mingyu Gao, Shuyou Zhang, Jianrong Tan, Jingxuan Xu and Kang Wang

The coupling impact of hybrid uncertain errors on the machine precision is complex, as a result of which the designing method with multiple independent error sources under…

Abstract

Purpose

The coupling impact of hybrid uncertain errors on the machine precision is complex, as a result of which the designing method with multiple independent error sources under uncertainties remains a challenge. For the purpose of precision improvement, this paper focuses on the robot design and aims to present an assembly precision design method based on uncertain hybrid tolerance allocation (UHTA), to improve the positioning precision of the mechanized robot, as well as realize high precision positioning within the workspace.

Design/methodology/approach

The fundamentals of the parallel mechanism are introduced first to implement concept design of a 3-R(4S) &3-SS parallel robot. The kinematic modeling of the robot is carried out, and the performance indexes of the robot are calculated via Jacobian matrix, on the basis of which, the 3D spatial overall workspace can be quantified and visualized, under the constraints of limited rod, to avoid the singular position. The error of the robot is described, and a probabilistic error model is hereby developed to classify the hybrid error sensitivity of each independent uncertain error source by Monte Carlo stochastic method. Most innovatively, a methodology called UHTA is proposed to optimize the robot precision, and the tolerance allocation approach is conducted to reduce the overall error amplitude and improve the robotized positioning precision, on the premise of not increasing assembly cost.

Findings

The proposed approach is validated by digital simulation of medical puncture robot. The experiment highlights the mathematical findings that the horizontal plane positioning error of the parallel robotic mechanism can be effectively reduced after using UHTA, and the average precision can be improved by up to 39.54%.

Originality/value

The originality lies in UHTA-based precision design method for parallel robots. The proposed method has widely expanding application scenarios in industrial robots, biomedical robots and other assembly automation fields.

Open Access
Article
Publication date: 7 June 2021

Changyang Li, Huapeng Wu, Harri Eskelinen and Haibiao Ji

This paper aims to present a detailed mechanical design of a seven-degrees-of-freedom mobile parallel robot for the tungsten inert gas (TIG) welding and machining processes in…

Abstract

Purpose

This paper aims to present a detailed mechanical design of a seven-degrees-of-freedom mobile parallel robot for the tungsten inert gas (TIG) welding and machining processes in fusion reactor. Detailed mechanical design of the robot is presented and both the kinematic and dynamic behaviors are studied.

Design/methodology/approach

First, the model of the mobile parallel robot was created in computer-aided design (CAD) software, then the simulation and optimization of the robot were completed to meet the design requirements. Then the robot was manufactured and assembled. Finally, the machining and tungsten inert gas (TIG) welding tests were performed for validation.

Findings

Currently, the implementation of the robot system has been successfully carried out in the laboratory. The excellent performance has indicated that the robot’s mechanical and software designs are suitable for the given tasks. The quality and accuracy of welding and machining has reached the requirements.

Originality/value

This mobile parallel industrial robot is particularly used in fusion reactor. Furthermore, the structure of the mobile parallel robot can be optimized for different applications.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 11 July 2018

Zhaotian Wang, Yezhuo Li and Yan-An Yao

The purpose of this paper is to put forward a rolling assistant robot with two rolling modes, and the multi-mode rolling motion strategy with path planning algorithm, which is…

Abstract

Purpose

The purpose of this paper is to put forward a rolling assistant robot with two rolling modes, and the multi-mode rolling motion strategy with path planning algorithm, which is suitable to this multi-mode mobile robot, is proposed based on chessboard-shaped grid division (CGD).

Design/methodology/approach

Based on the kinematic analysis and motion properties of the mobile parallel robot, the motion strategy based on CGD path planning algorithm of a mobile robot with two rolling modes moving to a target position is divided into two parts, which are local self-motion planning and global path planning. In the first part, the mobile parallel robot can move by switching and combining the two rolling modes; and in the second part, the specific algorithm of the global path planning is proposed according to the CGD of the moving ground.

Findings

The assistant robot, which is a novel 4-RSR mobile parallel robot (where R denotes a revolute joint and S denotes a spherical joint) integrating operation and rolling locomotion (Watt linkage rolling mode and 6R linkage rolling mode), can work as a moving spotlight or worktable. A series of simulation and prototype experiment results are presented to verify the CGD path planning strategy of the robot, and the performance of the path planning experiments in simulations and practices shows the validation of the path planning analysis.

Originality/value

The work presented in this paper is a further exploration to apply parallel mechanisms with two rolling modes to the field of assistant rolling robots by proposing the CGD path planning strategy. It is also a new attempt to use the specific path planning algorithm in the field of mobile robots for operating tasks.

Details

Industrial Robot: An International Journal, vol. 45 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 28 August 2007

James A. Hunt

This paper aims to describe the topic of robot kinematics and provide a modern machine.

1211

Abstract

Purpose

This paper aims to describe the topic of robot kinematics and provide a modern machine.

Design/methodology/approach

The paper examines, in brief, kinematics and robot kinematics, classes, constraints and chains to provide an introduction. An example shows how robot kinematics can benefit the design of advanced machines for industry.

Findings

Robot kinematics, in conjunction with mathematics and other disciplines, lead to a greater understanding of robotics design and control.

Originality/value

This paper discusses robot kinematics in brief as a robot design topic in its own right, as well as presenting the Gantry‐Tau robot as a new and interesting kinematic development. As such, the article should be of general interest to robotics engineers and designers.

Details

Industrial Robot: An International Journal, vol. 34 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Open Access
Article
Publication date: 31 July 2019

Yitao Pan, Yuan Chen and Lin Li

The purpose of this paper is to propose a two-degrees-of-freedom wire-driven 4SPS/U rigid‒flexible parallel trunk joint mechanism based on spring, in order to improve the robot’s…

1169

Abstract

Purpose

The purpose of this paper is to propose a two-degrees-of-freedom wire-driven 4SPS/U rigid‒flexible parallel trunk joint mechanism based on spring, in order to improve the robot’s athletic ability, load capacity and rigidity, and to ensure the coordination of multi-modal motion.

Design/methodology/approach

First, based on the rotation transformation matrix and closed-loop constraint equation of the parallel trunk joint mechanism, the mathematical model of its inverse position solution is constructed. Then, the Jacobian matrix of velocity and acceleration is derived by time derivative method. On this basis, the stiffness matrix of the parallel trunk joint mechanism is derived on the basis of the principle of virtual work and combined with the deformation effect of the rope driving pair and the spring elastic restraint pair. Then, the eigenvalue distribution of the stiffness matrix and the global stiffness performance index are used as the stiffness evaluation index of the mechanism. In addition, the performance index of athletic dexterity is analyzed. Finally, the distribution map of kinematic dexterity and stiffness is drawn in the workspace by numerical simulation, and the influence of the introduced spring on the stiffness distribution of the parallel trunk joint mechanism is compared and analyzed. It is concluded that the stiffness in the specific direction of the parallel trunk joint mechanism can be improved, and the stiffness distribution can be improved by adjusting the spring elastic structure parameters of the rope-driven branch chain.

Findings

Studies have shown that the wire-driven 4SPS/U rigid‒flexible parallel trunk joint mechanism based on spring has a great kinematic dexterity, load-carrying capacity and stiffness performance.

Research limitations/implications

The soft-mixed structure is not mature, and there are few new materials for the soft-mixed mixture; the rope and the rigid structure are driven together with a large amount of friction and hindrance factors, etc.

Practical implications

It ensures that the multi-motion mode hexapod mobile robot can meet the requirement of sufficient different stiffness for different motion postures through the parallel trunk joint mechanism, and it ensures that the multi-motion mode hexapod mobile robot in multi-motion mode can meet the performance requirement of global stiffness change at different pose points of different motion postures through the parallel trunk joint mechanism.

Social implications

The trunk structure is a very critical mechanism for animals. Animals in the movement to achieve smooth climbing, overturning and other different postures, such as centipede, starfish, giant salamander and other multi-legged animals, not only rely on the unique leg mechanism, but also must have a unique trunk joint mechanism. Based on the cooperation of these two mechanisms, the animal can achieve a stable, flexible and flexible variety of motion characteristics. Therefore, the trunk joint mechanism has an important significance for the coordinated movement of the whole body of the multi-sport mode mobile robot (Huang Hu-lin, 2016).

Originality/value

In this paper, based on the idea of combining rigid parallel mechanism with wire-driven mechanism, a trunk mechanism is designed, which is composed of four spring-based wire-driven 4SPS/U rigid‒flexible parallel trunk joint mechanism in series. Its spring-based wire-driven 4SPS/U rigid‒flexible parallel trunk joint mechanism can make the multi-motion mode mobile robot have better load capacity, mobility and stiffness performance (Qi-zhi et al., 2018; Cong-hao et al., 2018), thus improving the environmental adaptability and reliability of the multi-motion mode mobile robot.

Details

International Journal of Structural Integrity, vol. 10 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

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