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Article
Publication date: 26 August 2014

Tao Zhang, Kairui Zhang, Tao Li, Chaoxia Wang and Fan Yang

– The purpose of this paper is to prepare waterborne UV-curable pigment pastes for cotton fabric printing.

Abstract

Purpose

The purpose of this paper is to prepare waterborne UV-curable pigment pastes for cotton fabric printing.

Design/methodology/approach

O/W (oligomer-in-water) emulsions of polyurethane acrylate (PUA) oligomer in sodium dodecyl benzene sulphonate (SDBS) aqueous solution were prepared by ultrasonic emulsification method.

Findings

The present work studies various factors affecting the stability and droplet size of the O/W emulsion stabilised by SDBS. The optimal emulsifier concentration was 2.5 per cent, under which condition the stability of the emulsion increased as the emulsifier content increased, with a subsequent decrease in the droplet size of the emulsion, while above which emulsion agglomeration occurred. Increasing the power and duration of ultrasonic dispersion resulted in increased emulsion stability and decreased droplet size, while increases in the oligomer content reduced the emulsion stability. Darocure 1173 mixed with PUA and then emulsified in the SDBS aqueous solution guaranteed uniform dispersion of the photoinitiator, resulting in faster curing speed.

Originality/value

This paper presents a new method for making waterborne externally emulsified oligomers for UV curing, and finds that it is easy to convert the existing oligomers into waterborne equivalents by this method. Cotton fabrics printed with the oligomer emulsion based pastes were found to have good colour strength and crockfastness.

Details

Pigment & Resin Technology, vol. 43 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 May 2010

Vilas D. Athawale and Mona A. Kulkarni

The purpose of this paper is to synthesise polyurethane/polyacrylate (PU/AC) core‐shell hybrid latex by emulsion polymerisation (PUA) and interpenetrating hybrid latex by…

Abstract

Purpose

The purpose of this paper is to synthesise polyurethane/polyacrylate (PU/AC) core‐shell hybrid latex by emulsion polymerisation (PUA) and interpenetrating hybrid latex by soap‐free emulsion polymerisation techniques latex interpenetrating polymer networks (LIPN) and to compare their physico‐chemical and thermo‐mechanical properties.

Design/methodology/approach

The interactions between the PU and AC components in hybrid coatings were studied with infrared spectroscopy. Mechanical properties were determined by measuring Shore A hardness, pencil hardness and flexibility of dried films. A particle size analyser and scanning electron microscopy were used to investigate the morphology of hybrid resins. Differential scanning calorimetry and thermogravimetric analysis were performed to investigate the thermal stability of polymeric films.

Findings

The core‐shell hybrids had better physico‐chemical and thermo‐mechanical properties than LIPN hybrids, attributing better interpenetration and entanglement between PU/AC in emulsion polymerisation.

Research limitations/implications

The syntheses of hybrid polymers can be extended for various combinations of acrylate monomers with crosslinkers, as well as for different types of PU ionomers.

Practical implications

The comparative study provides a simple and practical solution to improve performance characteristics of PU/AC hybrid coatings, which also proves to be cost effective.

Originality/value

The findings are of interest to those in surface coatings and adhesive applications.

Details

Pigment & Resin Technology, vol. 39 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 March 2024

Chao Li, Jin Gao, Qingqing Xu, Chao Li, Xuemei Yang, Kui Xiao and Xiangna Han

The color painting of ancient buildings has high historical and artistic value but is prone to aging due to long-term outdoor exposure. The purpose of this study is to develop a…

Abstract

Purpose

The color painting of ancient buildings has high historical and artistic value but is prone to aging due to long-term outdoor exposure. The purpose of this study is to develop a new type of sealing coating to mitigate the impact of ultraviolet (UV) light on color painting.

Design/methodology/approach

The new coating was subjected to a 500-h UV-aging test. Compared with the existing acrylic resin Primal AC33, the UV aging behavior of the new coating, such as color difference and gloss, was studied with aging time. The Fourier infrared spectra of the coatings were analyzed after the UV-aging test.

Findings

Compared with AC33, the antiaging performance of SF8 was substantially improved. SF8 has a lower color difference value and better light retention and hydrophobicity. The Fourier transform infrared spectroscopy results showed that the C-F bond and Si-O bonds in the resin of the optimized sealing coating protected the main chain C-C structure from degradation during the aging process; thus, the resin maintained good stability. The hindered amine light stabilizer TN292 added to the coating inhibited the antiaging process by trapping active free radicals.

Originality/value

To address the problem of UV aging of oil-decorated colored paintings, a new type of sealing coating with excellent antiaging properties was developed, laying the foundation for its demonstration application on the surface of ancient buildings.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 20 October 2021

Walid S. Abdel-Wakil, Tarek M. Salama, Elbadawy A. Kamoun, Farag Abd El Hai Ahmed, Wassem Hassan, Yaser A. El-Badry and Alaa Fahmy

This paper aims to synthesize new terpolymers by the emulsion polymerization technique composed of acrylamide-based polyurethane monomers (TPM and MPM) with different vinyl…

Abstract

Purpose

This paper aims to synthesize new terpolymers by the emulsion polymerization technique composed of acrylamide-based polyurethane monomers (TPM and MPM) with different vinyl acetate copolymer systems, such as vinyl acetate/butyl acrylate (VAc/BA), vinyl acetate/ethylhexyl acrylate (VAc/2-EHA) and vinyl acetate/vinyl ester of versatic acid (VAc/VEOVA 10) systems. The performance of the prepared terpolymers as binders in emulsion coatings and textile industries was investigated and compared with the analogous commercial ones.

Design/methodology/approach

New waterborne polyurethane-vinyl ester-vinyl acetate terpolymers with high solid content and nano-scale emulsions have been successfully synthesized in two steps. The polyurethane oligomers were prepared by the prepolymer method as the first step. The second step involved polymerization with different vinyl monomers. The synthesized terpolymers were characterized using FTIR, scanning electron microscope, thermogravimetric analysis, minimum film forming temperature and particle size analyzer methods.

Findings

The synthesized emulsion terpolymers have shown small particle sizes averaged of 70 nm and a narrow distribution range, along with good mechanical, thermal and chemical stabilities. The surface coating layers of the terpolymers also have some important in terms of smoothness, clarity and binding ability in water-based coating for up to 4425 scrub cycles at 30 GU. Further, a high potential application textile printing was achieved at high solid content of 47–50%.

Originality/value

The effects of different isocyanates and vinyl monomers on the properties of obtained emulsion coatings have been studied. The improvement consequences of the coating evaluation of the waterborne binders for emulsion paints have been described. The properties of polyester/cotton fabric print pigment printing of textiles appear to be most promising enhancements by using the prepared nanocomposites of PU-co-vinyl acetate-co-vinyl ester as waterborne binders. So that the prepared emulsions have the potential to replace solvent-based coatings as waterborne binders for both emulsion coating and textile printing applications.

Details

Pigment & Resin Technology, vol. 52 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 February 2024

Umesh Mahajan and S.T. Mhaske

This study aims to focus on how reactive diluents with mono- and di-functionalities affect the properties of resin formulation developed from bioderived precursors. A hydroxyethyl…

Abstract

Purpose

This study aims to focus on how reactive diluents with mono- and di-functionalities affect the properties of resin formulation developed from bioderived precursors. A hydroxyethyl methacrylate (HEMA) terminated urethane acrylate oligomer was synthesized and characterized to study its application in stereolithography 3D printing with different ratios of isobornyl acrylate and hexanediol diacrylate.

Design/methodology/approach

Polyester polyol was synthesized from suberic acid and butanediol. Additionally, isophorone diisocyanate, polyester polyol and HEMA were used to create urethane acrylate oligomer. Fourier transform infrared spectroscopy and 1H NMR were used to characterize the polyester polyol and oligomer. Various formulations were created by combining oligomer with reactive diluents in concentrations ranging from 0% to 30% by weight and curing with ultraviolet (UV) radiation. The cured coatings and 3D printed specimens were then evaluated for their properties.

Findings

The findings revealed an improvement in thermal stability, contact angle value, tensile strength and surface properties of the product which indicated its suitability for use as a 3D printing material.

Originality/value

This study discusses how oligomers that have been cured by UV radiation with mono- and difunctional reactive diluents give excellent coating characteristics and demonstrate suitability and stability for 3D printing applications.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 17 July 2020

Gülçin Baysal, Gizem Keleş, Berdan Kalav, F. Seniha Güner and Burçak Karagüzel Kayaoğlu

In this study, it is aimed to synthesize ultraviolet (UV)-curable water-borne polyurethane acrylate (WPUA) binders using different types of polyols (poly (propylene glycol), PPG…

Abstract

Purpose

In this study, it is aimed to synthesize ultraviolet (UV)-curable water-borne polyurethane acrylate (WPUA) binders using different types of polyols (poly (propylene glycol), PPG1000 and PPG2000 and poly (ethylene glycol), PEG1000 and PEG2000) at different molecular weights, DMPA (2,2-bis(hydroxymethyl) propionic acid) at different amounts and isophorone diisocyanate (IPDI) and use for pigment printing on synthetic leather.

Design/methodology/approach

UV-cured films were characterized by Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimeter (DSC). The effect of binder structure on printing performance was determined with hardness, crock fastness, abrasion resistance and color measurements.

Findings

The highest abrasion resistance (60,000 cycles) and crock fastness values (dry crock and wet crock: 3/4) were obtained with binder PEG-C synthesized with PEG2000 and lower DMPA amount of 4.89 wt%; however, PEG-C binder showed lower hardness values. Due to lower urethane groups in PEG-C binder, more flexible films were obtained which imparted good adhesion property to printing film. Synthesized binders provided lower crock fastness and abrasion resistance properties than commercial WPUA binder.

Originality/value

Pigmented formulations including UV-curable water-borne synthesized PUA binder were developed and for the first time applied onto synthetic leather using screen printing method. Within this context, a new environmentally friendly printing method was proposed in this study including binder synthesis in the preparation of printing formulations.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 16 August 2023

Taraprasad Mohapatra, Sudhansu Sekhar Mishra, Mukesh Bathre and Sudhansu Sekhar Sahoo

The study aims to determine the the optimal value of output parameters of a variable compression ratio (CR) diesel engine are investigated at different loads, CR and fuel modes of…

Abstract

Purpose

The study aims to determine the the optimal value of output parameters of a variable compression ratio (CR) diesel engine are investigated at different loads, CR and fuel modes of operation experimentally. The output parameters of a variable compression ratio (CR) diesel engine are investigated at different loads, CR and fuel modes of operation experimentally. The performance parameters like brake thermal efficiency (BTE) and brake specific energy consumption (BSEC), whereas CO emission, HC emission, CO2 emission, NOx emission, exhaust gas temperature (EGT) and opacity are the emission parameters measured during the test. Tests are conducted for 2, 6 and 10 kg of load, 16.5 and 17.5 of CR.

Design/methodology/approach

In this investigation, the first engine was fueled with 100% diesel and 100% Calophyllum inophyllum oil in single-fuel mode. Then Calophyllum inophyllum oil with producer gas was fed to the engine. Calophyllum inophyllum oil offers lower BTE, CO and HC emissions, opacity and higher EGT, BSEC, CO2 emission and NOx emissions compared to diesel fuel in both fuel modes of operation observed. The performance optimization using the Taguchi approach is carried out to determine the optimal input parameters for maximum performance and minimum emissions for the test engine. The optimized value of the input parameters is then fed into the prediction techniques, such as the artificial neural network (ANN).

Findings

From multiple response optimization, the minimum emissions of 0.58% of CO, 42% of HC, 191 ppm NOx and maximum BTE of 21.56% for 16.5 CR, 10 kg load and dual fuel mode of operation are determined. Based on generated errors, the ANN is also ranked for precision. The proposed ANN model provides better prediction with minimum experimental data sets. The values of the R2 correlation coefficient are 1, 0.95552, 0.94367 and 0.97789 for training, validation, testing and all, respectively. The said biodiesel may be used as a substitute for conventional diesel fuel.

Originality/value

The blend of Calophyllum inophyllum oil-producer gas is used to run the diesel engine. Performance and emission analysis has been carried out, compared, optimized and validated.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

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