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The composition and thickness of surface oxide of solder particles is extremely important to the quality of interconnect and reliability of packaged system. The purpose of this paper is to develop an observable measurement to research the issue.

AES (Auger electron spectroscopy), XPS (X‐ray photoelectron spectroscopy), TEM (transmission electron microscopy) and STEM (scanning transmission electron microscopy) were employed to examine the oxide layer on microscale solder powders. Conventional techniques and FIB (Focus Ion Beam) were employed for the TEM sample preparation. High angle annular dark field (HAADF) pattern was applied to distinguish the oxide layer and the solder matrix by the contrast of average atomic number. The results were confirmed by AES and XPS measurement.

The solder powders were exposed to air (70% relative humidity) at 150°C for 0, 120 and 240 h for the accelerated growth of oxide. The surface oxide thickness was 6 nm and 50 nm measured by TEM for 0 h and 120 h samples, respectively. It was found that the increase in surface oxide thickness of solder particles is proportional to the rooting of time. The elemental distribution along the oxide was quantified by line scanning using STEM and the atomic ratio of Sn to O in the oxide layer nearer to the outer, the middle, and the inner (adjacent to the solder matrix) was found to be 1:2, 2:3 and 1:1, respectively. The result was validated using XPS which gave Sn to O ratio of 1:2 at 5 nm depth of surface oxide.

This is the first time FIB technology has been used to prepare TEM specimens for solder particles and TEM pictures shown of their surface oxide layer. Though requiring more care in sample preparation, the measurements by TEM and STEM are believed to be more direct and precise.

The purpose of this paper is to research the morphologies of the oxide films formed on the internal surfaces of water wall tubes in a 600 MW furnace at 300° while using CPT, CT, AVT(R) and AVT(O) water chemistry. In these water chemistry conditions, a layer of oxide film spontaneously forms in the furnace wall which could prevent corrosions in boiler water directly contact with the inner tube and reduce the probability of tube perforation.

The different morphologies, specific functions and distribution in the oxide film were identified by electrochemical workstation, XRD, SEM and EDAX.

It is concluded that metal surface was rugged and had deep corrosion in CPT. Ions penetrated into the oxides of large particles with gaps and intergranular corrosion occurred in CT conditions. In AVT(R), the oxide film uniformly covered on the metal surface played a protective role, but could be easily washed away by solution. The oxide film formed in AVT(O) was similar to AVT(R), but the difference is that large solid particles of Fe₂O₃ cover the outermost oxide film, which prevents the oxide film from being taken away by the flowing solution. In consequence, the degree of corrosion sustained by the tube walls is lowest in the case of AVT(O).

The results can provide reference for reducing the high temperature corrosion of metal in the actual operation.

A new treatment method for the copper innerlayers of polyimide multilayer printed wiring boards has been developed. Conventional oxide coatings experience acid penetration through the bonding interface during through‐hole plating pretreatment. This problem was eliminated by substitution of metallic copper for the surface oxide. Promotion of the copper innerlayer adhesion to the prepreg by the oxide coating was based upon a mechanical interlocking effect caused by the minute roughness of the oxide crystals. Reduction treatment of the surface oxide layer was found to give a metallic copper surface with no changes in its morphology. Adhesion strength of polyimide prepregs to copper foils after the reduction treatment was equivalent to that of the original brown oxide coating. Acid resistance was enhanced by elimination of the oxide layer from the bonding interface. The reduction treatment, combined with the conventional oxide coating technique, can realise high density multilayer printed wiring boards with greater reliability and performance.

The key to the production of high quality multilayer PWBs lies in a clear understanding of the many interactions between the chemical and mechanical processing involved. This describes some of these interactions, namely those between oxide treatment, lamination and drilling and the subsequent chemical processing steps, up to, and including, copper electroplating. Choice of oxide treatment has consequences that are not limited to the lamination and drilling operations. Process problems, such as ‘pink ring (haloing)’ are discussed in the context of their sensitivity to particular stages in the manufacturing process.

To examine the impact of oxide and oxide alternative processes on signal loss in commercial RF applications.

Stripline conductors were formed using traditional oxide, oxide dissolution/reduction, and oxide alternative processes. Conductor geometry was measured and surface topography was characterized. Effective dielectric constants and characteristic impedance for each system was determined. Finally, line loss for each treatment and rework condition was charted to nearly 20 GHz. Electrical measurements were performed by taking S‐parameter measurements through 20 GHz using an agilent vector network analyzer (VNA).

The methods employed were sufficient to statistically characterize the increased loss associated with thick oxides and high‐microetch oxide alternatives. Lower etch oxide alternatives yielded benefits for signal integrity. Of importance, rework procedures gave unacceptable increases in line loss. Overall, however, the loss due to innerlayer bonding processes was not of sufficient magnitude to elevate oxides as a primary contributor to conductor loss. For the relative simple, high production system employing epoxy substrate, oxide loss was found to be far less than substrate effects, imaging quality, and foil treatment.

Electrical engineers and printed circuit board (PCB) designers strive to focus their efforts on improving the PCB processes leading to maximum conductor loss in the electronic system. This work shows that oxide treatments are not a primary factor in affecting loss. Significant improvements in signal integrity may be achieved, however, with the use of low‐etch oxide alternatives and with restrictions on oxide rework. In addition, this paper allowed for new interpretations of VNA data for better modeling of PCB system data using non‐classical analysis.

The purpose of this paper is to study properties of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films for application in tuned devices.

The effect of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films overlay of different thickness on Ag thick film microstrip rectangular patch antenna was investigated in the X band (8‐12 GHz). Using Ag thick film microstrip rectangular patch antenna the thick and mixed thick films was characterized by microwave properties such as resonance frequency, amplitude, bandwidth, quality factor and input impedance. Using the resonance frequency the permittivity of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films was measured.

Cubic structure of single magnesium oxide and monoclinic structure of bismuth oxide was present in mixed thick film. Also the morphology of single thick films was maintained in mixed thick film of magnesium oxide‐bismuth oxide. Due to overlay magnesium oxide and magnesium oxide‐bismuth oxide mixed thick films, change in resonance frequency shifts towards high frequency end was observed. Dielectric constant of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick film calculated from resonance frequency decreased with increase in thickness.

The microwave properties using Ag thick film microstrip patch antenna due to overlay of magnesium oxide and mixed magnesium oxide‐bismuth oxide thick films have been reported for the first time. Thickness of overlay dependent tuning of the antenna has been achieved.

The purpose of this study is to investigate the characteristic and function of oxide film formed on grinding wheel in electrolytic in-process dressing (ELID) precision grinding and improve the quality of ELID grinding.

Dynamic film forming experiments were carried out with a simulation device close to the actual processing conditions. Then, the ELID grinding experiments of bearing rings were performed using grinding wheels with good film forming effect. The experiment was designed by quadratic regression general rotation combination method. The influence of grinding depth, electrolytic voltage, duty cycle and grinding wheel linear speed on grinding effect is analyzed.

A mathematical model for the formation rate of oxide film was established. The experiments show that the composition of grinding wheel and grinding fluid, as well as the electrical parameters, influence the film forming effect. Thus, the oxide film plays an important role in ELID grinding.

This study provides a reference for the design and selection of grinding wheel and grinding fluid and the setting of process parameters in ELID grinding.

This study aims to perform the surface treatment of synthetic α-Fe₂O₃ red iron oxide pigment with hydrolysate 3-aminopropyl silane (A) and colloidal silica (CS) and investigate the effects of surface-treated pigment on the styrene acrylic (SA) emulsion and polyurethane (PU) dispersion.

For this purpose, firstly red iron oxide particles were modified with A and CS separately in an aqueous medium. After isolation of the modified iron oxide were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS). Moreover, the degree of the dispersion stability of the modified pigment in coatings with SA emulsion and PU dispersion was investigated by using an oscillation rheometer. Loss (G''), storage (G') modulus, loss factor [tan(δ)] and yield stress (τ⁰) values were determined by performing amplitude and frequency sweep tests.

The τ⁰ in SA coatings decreases with the amount of used A and increases with the amount of used CS. The τ⁰ decreases as the amount of used A and CS in PU coatings increases. The use of CS on red iron oxide pigments causes storage modulus to increase in SA coatings at low angular frequencies, while it causes a decrease in PU coatings.

To the best of the authors’ knowledge, for the first time, the suspended state of the iron oxide hybrid pigment formed with CS in the coating was investigated rheologically in this study.

This study aims to optimise the effect of pre-oxidation on hot corrosion behaviour of Tribaloy T-900 at 900 °C in mixed Na₂SO₄ and K₂SO₄.

Prior to hot corrosion experiment, pre-oxidation treatments were carried in ambient air at 900 °C for 1, 5 and 10 h, respectively. The hot corrosion experiments were performed in a box type furnace at 900 °C. Both surfaces of specimens were brushed with saturated salt solution of 75 wt.% Na₂SO₄ + 25 wt.% K₂SO₄. After brushing, the salt-coated specimens were placed in electric stove to ensure drying of salt. After drying, presence of 3 mg/cm² salt on specimen’s surface was ensured through weighting.

The 1-h pre-oxidation treatment prior to hot corrosion showed superior hot corrosion resistance against molten salt attack. An optimum pre-oxidation time of 1 h helped timely formation of protective Cr₂O₃ layer and inhibited the formation of less stable and porous surface oxides of Ni and Mo during hot corrosion.

Pre-oxidation effect on hot corrosion behaviour of refractory metal (such as Mo in investigated alloy) containing alloy has never been reported previously. Refractory metals oxide (e.g. MoO3) could transform the corrosion phenomena to catastrophic failure through acidic fluxing.

The purpose of this paper is to obtain ZnO‐SiO₂ oxide composites of low bulk density, high homogeneity and consisting of the smallest possible particles. The optimum parameters of precipitation of ZnO‐SiO₂ oxide composites impregnated with natural latex rubber were established. The formation and impregnation the ZnO‐SiO₂ oxide composites were made to occur simultaneously.

The influence of non‐ionic surfactants added during the precipitation process on the physico‐chemical properties of the oxide systems obtained was investigated. The products were characterised by determination of bulk density, absorption capacities of water and paraffin oil, particle size distribution (applying NIBS and laser diffraction methods), as well as SEM observations of surface morphology and microstructure. Moreover, the colorimetric characteristics of the oxide composites obtained and sedimentation profiles in water were analysed. Energo‐dispersive microanalysis of the products enabled determination of the content of ZnO and SiO₂. The surface area (BET) and the size and volume of pores were also estimated.

Modification of the oxide composites with nonylphenylpolyoxyethyleneglycol ethers was found to improve the basic physico‐chemical parameters of the ZnO‐SiO₂ hybrid systems and to change the character of its surface to become more hydrophobic. The conditions in which samples with the best properties were obtained were concluded to be optimum.

Only the selected non‐ionic surfactants were applied as modifying agents of ZnO‐SiO₂.

There is a possible application of ZnO‐SiO₂ oxide composites as activators of rubber compounds and barrier materials in textiles.

The proposed method of ZnO‐SiO₂ oxide composite synthesis in the process of precipitation with simultaneous modification with non‐ionic surfactants provides products with desirable dispersive‐morphological parameters and a hydrophobic surface character.