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Article
Publication date: 1 October 2021

J.X. Sun and P.S. Liu

The purpose of this paper is to provide an optimization schedule of structural parameters for the sound absorption performance of a cellular ceramic foam in the sound frequency…

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Abstract

Purpose

The purpose of this paper is to provide an optimization schedule of structural parameters for the sound absorption performance of a cellular ceramic foam in the sound frequency range of 200–4,000 Hz.

Design/methodology/approach

The cellular ceramic foam with porosity of about 60–75% and the pore size of about 1–7 mm was successfully prepared by using natural zeolite powder as the main raw material. For this ceramic foam, the sound absorption performance was measured, and the absorption structure was optimized by some important structural parameters. With orthogonal experiment, optimization of structural parameters was found for absorption performance. By means of the range analysis method, the main factor is known to influence the performance of ceramic foam.

Findings

The present ceramic foam may have good absorption performance although at relatively low frequencies of 400–4,000 Hz while structural parameters of sample are appropriately combined. With orthogonal experiment, optimization of structural parameters for the absorption performance was found to be as follows: sample thickness, 25 mm; porosity, 73.5%; pore size, 4–5 mm and air gap depth, 20 mm. To influence the performance, sample thickness is the main factor, air gap depth is the second and both of pore size and porosity would have a relatively slight effect.

Originality/value

This paper presents a method to optimize the structural parameters of a cellular ceramic foam for sound absorption performance by means of orthogonal experiment.

Details

Multidiscipline Modeling in Materials and Structures, vol. 17 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 27 November 2018

Cunfu Yan, Shujuan Li, Leipeng Yang and Longfei He

The purpose of this paper is to investigate the effects of parameters on the liquid phase migration (LPM) during the freeze-form extrusion fabrication (FEF) process.

Abstract

Purpose

The purpose of this paper is to investigate the effects of parameters on the liquid phase migration (LPM) during the freeze-form extrusion fabrication (FEF) process.

Design/methodology/approach

To carry out this study, three factors were systematically investigated using orthogonal design of experiments. These three parameters are the extrusion velocity, the extrusion interval time and the extrusion head length. An orthogonal array with nine test units was selected for the experiments. Range analysis and analysis of variance were used to analyze the data obtained by the orthogonal experiments to identify the order of significant factors on LPM.

Findings

It was found that the LPM decreased with the increase of extrusion velocity and increased with the lengthening of extrusion interval time and the length of the extrusion nozzle. The order of significant factors for the LPM were found to be extrusion velocity > extrusion nozzle length > extrusion interval time.

Practical implications

Using an orthogonal design of experiments and a statistical analysis method, the liquid content of extrudate can be predicted and appropriate process parameter values can be selected. This leads to the minimization of LPM during the FEF process. Also, this analysis method could be used to study the LPM in other paste extrusion processes.

Originality/value

This paper suggests that the factors have significant impact on LPM during FEF process. The following analysis in this paper is useful for FEF users when prediction of LPM is needed. This methodology could be easily applied to different materials and initial conditions for optimization of other FEF-type processes. The research can also help to get better understanding of LPM during the FEF process.

Article
Publication date: 21 September 2015

Hailing Hou, Shihong Yue, Xiaoguang Huang and Huaxiang Wang

This paper aims to discuss flow pattern transition (FPT) as an important factor in multiple-phase flow measurements. Several methods have been proposed to control FPT, but those…

Abstract

Purpose

This paper aims to discuss flow pattern transition (FPT) as an important factor in multiple-phase flow measurements. Several methods have been proposed to control FPT, but those methods fail to address the many issues in complex flow conditions that can affect flow patterns.

Design/methodology/approach

In this paper, a non-intrusive sensor instrumentation is applied to extract measurable data under different flow conditions. Using these data, a simple theoretical–mathematical method along with an orthogonal design is applied to FPT optimization. Orthogonal experiments are designed and carried out according to theoretical guidelines. Three selected process parameters – phase fraction, gas pressure in the initial independent process and liquid speed – are optimized for FPT results to produce a minimum FPT time.

Findings

The following results are obtained: the phase fraction in the initial independent process can lead to significant reductions in FPT time, gas pressure plays an important role and liquid speed has no apparent effect on FPT results. Under optimized conditions, FPT time can be shortened to 0.3-0.6 times by controlling the above three parameters compared with normal conditions.

Originality/value

The proposed method is simple, rapid and efficient for evaluating an FPT process and lays the foundation for further FPT applications.

Details

Sensor Review, vol. 35 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 6 February 2017

Qiang Fang, Weidong Chen, Anan Zhao, Changxi Deng and Shaohua Fei

In aircraft wing–fuselage assembly, the distributed multi-point support layout of positioners causes fuselage to deform under gravity load, leading to assembly difficulty and…

Abstract

Purpose

In aircraft wing–fuselage assembly, the distributed multi-point support layout of positioners causes fuselage to deform under gravity load, leading to assembly difficulty and assembly stress. This paper aims to propose a hybrid force position control method to balance aerodynamic shape accuracy and deformation of assembly area, thereby correcting assembly deformation and reducing assembly stress.

Design/methodology/approach

Force and position control axes of positioners are selected based on screw theory and ellipsoid method. The position-control axes follow the posture trajectory to align the fuselage posture. To exert force on the fuselage and correct the deformations, the force-control axes follow the contact force derived by using orthogonal experiments and partial least squares regression (PLSR). Finite element simulation and one-dimension deformation correction experiment are conducted to verify the validity of this method.

Findings

Simulation results indicate that hybrid force position control method can correct assembly deformation and improve the wing–fuselage assembly quality significantly. Experiment on specimen verifies the effect of this method indirectly.

Originality/value

The proposed method gives a solution to solve the deformation problem during aircraft wing-fuselage assembly, thereby reducing assembly stress and improving assembly quality.

Details

Assembly Automation, vol. 37 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 24 August 2022

Xiuwu Sui, Qijun Liu and Fangteng Zhang

At present, the research on energy consumption of human clothing mainly focuses on behavior observation method, questionnaire survey method, heart rate monitoring method and…

Abstract

Purpose

At present, the research on energy consumption of human clothing mainly focuses on behavior observation method, questionnaire survey method, heart rate monitoring method and electronic motion sensor, etc. In order to solve the problem of energy consumption caused by clothing with different characteristics, an identification method of energy consumption for different types of clothing was proposed.

Design/methodology/approach

The model robot was designed to reproduce the motion state by simulating the human body in the working mode, and the protective energy consumption test platform was built. In order to explore the influence of different characteristics of clothing on the energy consumption of equipment system, orthogonal experiments were carried out on the model robot experimental platform, and a mathematical model for predicting the energy consumption of clothing based on Tabu search algorithm to optimize support vector machine regression (TS-SVR) optimized by tabu algorithm was proposed.

Findings

Compared with three regression prediction algorithms, the accuracy of the model was quantified by the determination coefficient and root mean square error according to the predicted value of the model and the actual value of the experiment. The results showed that the model based on TS-SVM can predict the energy consumption of human body more accurately.

Originality/value

Based on TS-SVR model, it can well predict the relationship between clothing with different characteristics and physical energy consumption, and can accurately evaluate the clothing grade of different characteristics.

Details

International Journal of Clothing Science and Technology, vol. 34 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 22 May 2009

Ibrahim A. Al‐Darrab, Zahid A. Khan, Mohamed A. Zytoon and Sheikh I. Ishrat

The purpose of this paper is to demonstrate application of the Taguchi method to determine the optimum level of three important parameters (factors) related to the use of a mobile…

Abstract

Purpose

The purpose of this paper is to demonstrate application of the Taguchi method to determine the optimum level of three important parameters (factors) related to the use of a mobile phone for the text message entering task, namely illumination level, noise level and mobile angle that maximizes the performance of mobile phone users.

Design/methodology/approach

Three levels of each parameter as available in the literature, except for the mobile angle, were considered. The design of the experiment, as proposed by Genichi Taguchi, was used to conduct nine experiments. A total of 30 male subjects participated in the experimental study. The text message entry task, in the form of Arabic text, was presented to the participating subjects and their performance, measured in terms of mean number of characters entered per minute, was recorded. The signal‐to‐noise (S/N) ratio and the analysis of variance (ANOVA) were employed to investigate the users' performance. Finally, a confirmation test was conducted to verify the validity of the results.

Findings

Results showed that, at the illumination level of 475 lux, noise level of 45 dB(A), and mobile angle of 70 degrees, the subjects were quite comfortable, efficient and entered the maximum number of characters in the mobile phone per minute. The noise was found to be the dominant parameter with a contribution of 95.53 percent towards the laid down objective followed by mobile angle, 3.25 percent and illumination level, 0.66 percent.

Originality/value

To the best of the authors' knowledge no study has been conducted in the past to investigate the effect of these parameters on the performance of the mobile phone users. In addition, no attempt has yet been made to find the optimal level of these parameters from a text‐entering viewpoint. The paper represents original research and in the authors' opinion carries significantly important values as it provides new information for those involved in the design of the mobile phone environment.

Details

International Journal of Quality & Reliability Management, vol. 26 no. 5
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 12 February 2018

Fatima Zohra Derdour, Mohamed Kezzar, Ouafae Bennis and Lakhdar Khochmane

This paper aims to determine the rational operating regime of a rotary percussive drilling machine under optimal conditions.

Abstract

Purpose

This paper aims to determine the rational operating regime of a rotary percussive drilling machine under optimal conditions.

Design/methodology/approach

An orthogonal array of Taguchi, signal-to-noise (S/N) ratio, ANOVA Pareto analysis and regression analysis are used to investigate the effect of drilling operational factors on the penetration rate. A series of experiments based on orthogonal arrays L27 was carried out, and the results were collected and analyzed using the statistical software Minitab.

Findings

The statistical analysis (ANOVA Pareto) of the results showed that among all setting parameters, air pressure is the most essential element that affects the penetration rate. The rational operating regime of the rotary percussive drilling machine was determined with optimum air pressure values of 17 bar (Level 3), rotation speed of 60 rpm (Level 3) and a thrust of 825 kgf (Level 2), which maximize the penetration rate. A quadratic regression model was developed for the penetration rate. The predicted values are compared with the experimental data and are considered to be in good agreement.

Originality/value

The study uses the orthogonal array of Taguchi, S/N ratio, ANOVA Pareto analysis and regression analysis to investigate the effect of drilling operational factors on the penetration rate.

Details

World Journal of Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 8 August 2022

Chengyao Xin

This paper aims to present a case study of virtual-reality-based product demonstrations featuring items of furniture. The results will be of use in further design and development…

Abstract

Purpose

This paper aims to present a case study of virtual-reality-based product demonstrations featuring items of furniture. The results will be of use in further design and development of virtual-reality-based product demonstration systems and could also support effective student learning.

Design/methodology/approach

A new method was introduced to guide the experiment by confirming orthogonal arrays. User interactions were then planned, and a furniture demonstration system was implemented. The experiment comprised two stages. In the evaluation stage, participants were invited to experience the virtual-reality (VR)-based furniture demonstration system and complete a user experience (UX) survey. Taguchi-style robust design methods were used to design orthogonal table experiments and planning and design operation methods were used to implement an experimental display system in order to obtain optimized combinations of control factors and levels. The second stage involved a confirmatory test for the optimized combinations. A pilot questionnaire was first applied to survey demonstration scenarios that are important to customers.

Findings

The author found in terms of furniture products, product interactive display through VR can achieve good user satisfaction through quality design planning. VR can better grasp the characteristics of products than paper catalogs and website catalogs. And VR can better grasp the characteristics of products than online videos. For “interactive inspection”, “function simulation”, “style customization” and “set-out customization” were the most valuable demonstration scenarios for customers. The results of the experiment confirmed that the “overall rating”, “hedonic appeal” and “practical quality” were the three most important optimized operating methods, constituting a benchmark of user satisfaction.

Originality/value

The author found that it is possible to design and build a VR-based furniture demonstration system with a good level of usability when a suitable quality design method is applied. The optimized user interaction indicators and implementation experience for the VR-based product demonstration presented in this study will be of use in further design and development of similar systems.

Details

Library Hi Tech, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0737-8831

Keywords

Article
Publication date: 1 May 1993

P.B.S. Reddy, A. Subash Babu and M.N. Gopalan

Reviews a real‐life investigation carried out on copper coating of CO⊂2 welding wire. The major quality problems were non‐uniformity in coating thickness and other associated…

Abstract

Reviews a real‐life investigation carried out on copper coating of CO⊂2 welding wire. The major quality problems were non‐uniformity in coating thickness and other associated problems. The factors identified as responsible are speed of drawing the wire, acid, ferrous and copper sulphate. Describes three stages of the study. The results obtained revealed a number of interesting facts about the process. The extent to which the copper coating is influenced by these factors independently and interactively was vividly brought out by factorial experiments, fractional factorial experiments and standard orthogonal arrays. These results show various intricate dynamics of interest to a process controller.

Details

International Journal of Quality & Reliability Management, vol. 10 no. 5
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 26 June 2018

Deepak Mehra, Manas Mohan Mahapatra and Suraj Prakash Harsha

The advancement in modern manufacturing technology generated the need to develop new materials for better wear resistance. The purpose of this paper is to use the Taguchi…

Abstract

Purpose

The advancement in modern manufacturing technology generated the need to develop new materials for better wear resistance. The purpose of this paper is to use the Taguchi optimization approach to examine which wear parameter significantly affects weight loss and coefficient of friction for RZ5-TiC composite. It is a simple and efficient method to find performance of wear parameter using minimum experimental runs.

Design/methodology/approach

RZ5-TiC composites were prepared using RZ5 as matrix, reinforced with TiC through self-propagating high-temperature synthesis technique. In the present work, an attempt has been made to study the influence of wear parameters like applied load (AL), sliding distance (SD) and Wt.% of TiC (WTC) on responses like weight loss and coefficient of friction of RZ5/TiCp composites. The pin-on-disc apparatus used to conduct abrasive wear test. The wear process parameters are optimized for minimum wear based on L27 Taguchi orthogonal design. The Taguchi technique using design of experiments (DOE) is used to obtain the data. The ANOVA and an orthogonal array are used to examine the influence of wear parameters on responses. The purpose is to examine parametric significances which affect responses.

Findings

It observed that wear parameters have the significant influence on responses of RZ5/TiCp composites. The interaction of sliding distance/Wt.% of TiC is observed and found significant influence on both responses. The optimum level of the significant wear parameters is achieved based on the maximum S/N ratio for RZ5/TiCp composites. The optimal interaction for weight loss and coefficient of friction is AL1-SD1-WTC3 and AL3-SD1-WTC3, respectively. Finally, the confirmation test is conducted and the results are obtained within the confidence interval.

Originality/value

The current manuscript provides an optimization of wear parameters using Taguchi approach. The extensive experimental data are used for this purpose and effects of wear parameters on responses are analyzed from the presented results. The results obtained are useful in improving the wear resistance of the RZ5-TiC composite.

Details

Industrial Lubrication and Tribology, vol. 70 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

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