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Article
Publication date: 1 June 2005

Suat Canbazoğlu and Fazıl Canbulut

The main objective of this study was to obtain the flow restricting capacity by determining their flow coefficients and to investigate the unsteady flow with low Reynolds number…

1809

Abstract

Purpose

The main objective of this study was to obtain the flow restricting capacity by determining their flow coefficients and to investigate the unsteady flow with low Reynolds number in the flow‐restricting devices such as orifices and capillary tubes having small diameters.

Design/methodology/approach

There is an enormous literature on the flow of Newtonian fluids through capillaries and orifices particularly in many application fields of the mechanical and chemical engineering. But most of the experimental results in literature are given for steady flows at moderate and high Reynolds numbers (Re>500). In this study, the unsteady flow at low Reynolds number (10<Re<650) through flow‐restricting devices such as orifices and capillary tubes having very small diameters between 0.35 and 0.70 mm were experimentally investigated.

Findings

The capillary tubes have much more capillarity property with respect to equal diameter orifices. Increasing the ratio of capillary tube length to tube diameter and decreasing the ratio of orifice diameter to pipe diameter before orifice increase the throttling or restricting property of the orifices and the capillary tubes. The orifices can be preferred to the capillary tubes having the same diameter at the same system pressure for the hydraulic systems or circuits requiring small velocity variations. The capillary tubes provide higher pressure losses and they can be also used as hydraulic accumulators in hydraulic control devices to attenuate flow‐induced vibrations because of their large pressure coefficients. An important feature of the results obtained for capillary tubes and small orifices is that as the d/D for orifices increases and the L/d reduces for capillary tubes, higher values C are obtained and the transition from viscous to inertia‐controlled flow appears to take place at lower Reynolds numbers. This may be explained by the fact that for small orifices with high d/D ratios and for capillary tubes with small L/d ratios, the losses due to viscous shear are small. Another important feature of the results is that the least variations in C for small orifices and the higher variations in C for capillary tubes occur when the d/D and L/d ratios are smallest. This has favourable implications in hydraulic control devices since a constant value for the C may be assumed even at relatively low values of Re.

Originality/value

To the authors' knowledge, there is not enough information in the literature about the flow coefficients of unsteady flows through capillary tubes and small orifices at low Reynolds numbers. This paper fulfils this gap.

Details

Industrial Lubrication and Tribology, vol. 57 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 November 2022

Dongju Chen, Xuan Zhang, Ri Pan, Kun Sun and Jinwei Fan

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Abstract

Purpose

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Design/methodology/approach

In this research, a fluid–solid coupling model of the elastic throttling structure is established while considering the interaction between the elastic element and the flow field. The effects of elastic element structural parameters on the stiffness and load capacity of aerostatic radial bearing are then researched. Finally, the effect of elastic element modulus on air film load performance and elastic element deformation is analyzed.

Findings

The results indicate that the aerostatic radial bearing with elastic element can significantly improve the load capacity and stiffness when compared to the common aerostatic bearing. By choosing the proper combination of parameters, the load performance can be improved by at least 16%.

Originality/value

The throttling structure of aerostatic bearing is optimized in this work, which significantly enhances the load performance of the aerostatic bearing.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 January 2022

Beibei Li, Ruirui Li, Xiumei Liu, Qiao Zhao, Jichao Ma and Jie He

Flow force is one of the crucial factors affecting the performance of conical throttle valves. The purpose of this paper is to determine the relationship between the flow force…

Abstract

Purpose

Flow force is one of the crucial factors affecting the performance of conical throttle valves. The purpose of this paper is to determine the relationship between the flow force and operating parameters of the conical throttle valve.

Design/methodology/approach

The flow force of the throttle valve can be obtained by the difference between the axial force and static pressure on the valve spool. In this paper, the internal fluid is divided into two regions and the axial force and static pressure are obtained, respectively. In addition, a two-dimensional axisymmetric simulation model and experimental test are carried out to validate the results of the flow force.

Findings

It can be seen that the theoretical, simulation and experimental results exhibit high agreement with each other and the error between them decreases with the increase in the size of the opening. The curves of pressure distribution reveal that the pressure on the spool first decreases then increases when it reaches the minimum pressure at the orifice. Additionally, the minimum pressure decreases with the increase of opening and pressure difference. The results also indicate that the increase in the size of the opening and inlet pressure has a positive effect on the flow force. However, the increase in outlet pressure has a negative effect on the flow force.

Originality/value

In this paper, the flow force calculation model of conical throttle valve is established and the influence of operating parameters on the flow force of conical throttle valve is studied.

Details

Industrial Lubrication and Tribology, vol. 74 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 August 2023

Shuxun Li, Mengyao Yu, Hanlin Wu, Yinggang Hu, Tingqian Ma and Bincai Liu

The purpose of this study is to address the issue that the traditional V-shaped ball valve profile shape is limiting the flow control characteristics in a series structure and to…

Abstract

Purpose

The purpose of this study is to address the issue that the traditional V-shaped ball valve profile shape is limiting the flow control characteristics in a series structure and to optimize the design profile by proposing an open-hole profile.

Design/methodology/approach

This paper proposes a Gaussian process regression surrogate model based on the genetic algorithm optimization of swarm intelligence, combined with the Expected Improvement point addition criterion, to optimize and correct the design profile. The flow regulation performance of the optimized V-shaped regulating ball valve is verified through a combination of numerical simulation and experiment.

Findings

The results demonstrate that the optimized V-shaped regulating ball valve has higher flow regulation accuracy and a more stable flow regulation process. After optimization, the flow characteristic curve of the spool is closer to the ideal equal percentage characteristic. The simulation results of the flow field are consistent with the experimental results.

Originality/value

The proposed method significantly reduces the optimization time, has higher efficiency and solves the problem that traditional optimization methods struggle with, which is ensuring optimal flow regulation performance. Compared to the traditional trial-and-error optimization method, the proposed method is more effective. The feasibility of the method is supported by experimental results.

Details

Engineering Computations, vol. 40 no. 7/8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 3 July 2023

Haozhe Jin, Ruoshuang Wen, Chao Wang and Xiaofei Liu

The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow…

Abstract

Purpose

The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow coefficient and spool angle is obtained. By analyzing the relationship between different spool angles and energy loss, the energy loss at different spool angles is predicted.

Design/methodology/approach

A series of numerical simulations were performed to study the cavitation problem of a high-pressure differential control valve using the RNG k–e turbulence model and the Zwart cavitation model. The flow states and energy distribution at different spool angles were analyzed under specific working conditions.

Findings

The cavitation was the weakest when the spool angle was 120° or the outlet pressure was 8 MPa. The pressure and speed fluctuations of the valve in the throttle section were greater than those at other locations. By calculating the entropy production rate, the reason and location of valve energy loss are analyzed. The energy loss near the throttling section accounts for about 92.7% of the total energy loss. According to the calculated energy loss relationship between different regions of the spool angle, the relationship between any spool angle and energy loss in the [80,120] interval is proposed.

Originality/value

This study analyzes the cavitation flow characteristics of the high-pressure differential control valve and provides the law of energy loss in the valve through the analysis method of entropy. The relationship between spool angle and energy loss under cavitation is finally proposed. The research results are expected to provide a theoretical basis for the optimal design of valves.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 25 June 2019

Ruzhong Yan, Liaoyuan Wang and Shengze Wang

The purpose of this study is to reveal the influence law of pressure-equalizing grooves on aerostatic bearings and improve the static performance of bearings by optimizing the…

Abstract

Purpose

The purpose of this study is to reveal the influence law of pressure-equalizing grooves on aerostatic bearings and improve the static performance of bearings by optimizing the distribution form of grooves.

Design/methodology/approach

In view of two kinds of common restrictor distribution forms on the thrust surface, the linear and the rectangular, six kinds of pressure-equalizing groove schemes were proposed – the line-shape, the extended-shape, the S-shape, the oblong-shape, the X-shape and the reticular-shape. Based on the analysis of lubrication theory of the orifice-type aerostatic bearing, the numerical simulations of different bearings were carried out. The pressure distributions and static characteristic curves of different bearings were obtained.

Findings

The study reveals that the adoption of the pressure-equalizing grooves can substantially improve the load capacity and static stiffness of the bearing and make the bearing maintain a uniform stress, which enhances operating accuracy and life of the bearing. The superior function of the reticular-shape groove is highlighted.

Originality/value

The research results can effectively guide the optimization design of aerostatic bearings and provide a crucial technical reference for application of ultra-precision aerostatic supporting system.

Details

Industrial Lubrication and Tribology, vol. 71 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 February 2016

Zhaoxu Jin, Shuangxi Li, Jining Cai and qiuxiang zhang

This paper aims to introduce a new type of analysis method to seek the actual working performance of the regulatable dry gas seal, including equilibrium film thickness…

Abstract

Purpose

This paper aims to introduce a new type of analysis method to seek the actual working performance of the regulatable dry gas seal, including equilibrium film thickness, stiffness-leakage ratio and so on. Additionally, a parametric optimization of the hydrostatic structure is completed for this kind of seal.

Design/methodology/approach

From the point of axial force balance based on gas lubrication theory, a new analysis method, the Gas Film Divided Method, has been introduced. A four-factor and three-level hydrostatic structural parameters test scheme is designed by means of Central Composite Design test and then the hydrostatic structural parameters of regulatable dry gas seal were optimized. Three types of regulatable dry gas seal have been designed and manufactured to verify the theoretical analysis by measuring the equilibrium film thickness and inward leakage.

Findings

The results indicate that the numerical values of the Gas Film Divided (GFD) method agree well with the experimental ones. Test proves that the Central Composite Design test could achieve optimized hydrostatic structural parameters of regulatable dry gas seal effectively.

Research limitations/implications

For validating the correctness of the GFD method, an experiment study of the regulatable dry gas seal is being carried out where atmosphere is selected as the lubricant for the sake of safety. Soon after, the author will discuss the application in the new paper.

Originality/value

The introduction of the GFD method proffers important insights to seek the performances of regulatable dry gas seal under the actual working conditions. The detailed optimal values of the hydrostatic structural parameters were given by the theoretical research which may be helpful for the design of regulatable dry gas seal.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 August 2019

Jian Zhang

This paper aims to resolve the cavitation problem encountered in cone throttle valves concerning fluid flow performance and pitting from cavitation luminescence, the author…

Abstract

Purpose

This paper aims to resolve the cavitation problem encountered in cone throttle valves concerning fluid flow performance and pitting from cavitation luminescence, the author studied the flow field within a cone throttle valve set with various valve openings, inlet pressures and outlet back pressures.

Design/methodology/approach

The flow and cavitation distribution in the valve under different pressure conditions were obtained in simulations. To confirm these results experimentally, a hydraulic cavitation platform was constructed. The valve was made of polymethyl methacrylate material with high transparency to observe the cavitation directly, as well as cavitation luminescence. The flow characteristics of this valve were measured under various working conditions.

Findings

With increasing cavitation strength, a reduction in cavitation on the throttle capacity was more evident. Increasing the back pressure and reducing the working pressure of the valve appropriately improves the flow capacity of the valve, which subsequently improves the performance of the valve. The cavitation luminescence is also linearly related to cavitation intensity. That is, the stronger the flow capacity of the valve, the less likely the luminescence is produced. Moreover, a stronger luminescence intensity worsens the flow performance of the valve.

Research limitations/implications

Owing to the limitation of experimental means and lack of research on bubble shape, the subsequent research will complement this aspect.

Practical implications

With a view to providing theoretical and experimental support, cavitation luminescence is also studied to gain a deeper understanding of the cavitation mechanism in hydraulic valves.

Originality/value

The innovation of this paper is to study the cavitation luminescence in the hydraulic system.

Details

Industrial Lubrication and Tribology, vol. 71 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 October 1958

F.A.L. Winternitz

Design features and characteristics of conventional, modified and shielded total‐pressure probes are briefly discussed, and compared with new shielded instruments of simple…

Abstract

Design features and characteristics of conventional, modified and shielded total‐pressure probes are briefly discussed, and compared with new shielded instruments of simple construction which combine smallness of size with adequately fast response to pressure changes. Tests at air speeds up to 280 ft./sec. showed that a probe featuring a total‐traversing cylinder with single orifice inside a tubular shield will register total pressure to within 1 per cent of the dynamic pressure up to inclinations of the flow of ±28 deg., the error in the range ±22 deg. being less than 0.5 per cent. The response time of the instrument under a suddenly applied air pressure of 500 mm. W.G. was less than 60 seconds when linked to a Betz projection manometer. If the inner cylinder is replaced by a central sting, the range of insensitivity to flow inclinations is increased to ±45 deg., the error being less than 0·5 per cent of the dynamic pressure. The response time of this probe under 500 mm. W.G. air pressure was approximately 100 seconds. Still simpler versions of the instruments described are under development.

Details

Aircraft Engineering and Aerospace Technology, vol. 30 no. 10
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 20 March 2024

Heji Zhang, Dezhao Lu, Wei Pan, Xing Rong and Yongtao Zhang

The purpose of this study is to design a closed hydrostatic guideway has the ability to resist large-side load, pitch moments and yaw moments, has good stiffness and damping…

Abstract

Purpose

The purpose of this study is to design a closed hydrostatic guideway has the ability to resist large-side load, pitch moments and yaw moments, has good stiffness and damping characteristics, and provides certain beneficial guidance for the design of large-span closed hydrostatic guideway on the basis of providing a large vertical load bearing capacity.

Design/methodology/approach

The Reynolds’ equation and flow continuity equation are solved simultaneously by the finite difference method, and the perturbation method and the finite disturbance method is used for calculating the dynamic characteristics. The static and dynamic characteristics, including recess pressure, flow of lubricating oil, carrying capacity, pitch moment, yaw moment, dynamic stiffness and damping, are comprehensively analyzed.

Findings

The designed closed hydrostatic guideway has the ability to resist large lateral load, pitch moment and yaw moment and has good stiffness and damping characteristics, on the basis of being able to provide large vertical carrying capacity, which can meet the application requirements of heavy two-plate injection molding machine (TPIMM).

Originality/value

This paper researches static and dynamic characteristics of a large-span six-slider closed hydrostatic guideway used in heavy TPIMM, emphatically considering pitch moment and yaw moment. Some useful guidance is given for the design of large-span closed hydrostatic guideway.

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 181