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Article
Publication date: 8 February 2016

Zhinan Zhang, Jun Liu, Yihu Tang and Xianghui Meng

This study aims at proposing an approach for optimizing the shape of the top piston ring face for minimum friction force using an inverse method. The shape of the top piston ring

Abstract

Purpose

This study aims at proposing an approach for optimizing the shape of the top piston ring face for minimum friction force using an inverse method. The shape of the top piston ring face determines the amount of oil distribution in the interface of the ring and liner. Therefore, the shape has a significant impact on the tribological performance of this interface.

Design/methodology/approach

The shape of the ring face is represented by a polynomial function and is based on the load analysis of the ring. The optimization of the shape was performed using the Sequential Quadratic Programming method. The minimizing of the friction parameter at the interface was considered during the solving process to obtain an optimum ring shape.

Findings

The optimized high degree of the shape of the ring face could lead to a reduced friction parameter. The proposed method could be applied for the tribological design and optimization of the piston rings.

Research limitations/implications

There still need effort to investigate the effect of design parameters (e.g. property of lubricant)on the optimization of the ring face.

Originality/value

The subject matter is important and the method has practical value.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 July 2019

Zaihao Tian, Jin-Kui Ma, Lu Changhou and Shu-Jiang Chen

The purpose of this paper is to maximize the load-carrying capacity (LCC) of a rotating ring, a numerical model optimizing both the surface and bottom shape of its surface…

Abstract

Purpose

The purpose of this paper is to maximize the load-carrying capacity (LCC) of a rotating ring, a numerical model optimizing both the surface and bottom shape of its surface textures is proposed.

Design/methodology/approach

The Reynolds equation is used to evaluate the film pressure and LCC obtained by integrating the film pressure is set as the objective function. Around the center of the computational domain, radial lines with an equal angle between adjacent ones are produced and the surface contour of textures is obtained by connecting the endpoints using a spline curve. The bottom profile is then obtained by connecting the endpoints of two vertical lines at the circumferential ends of textures. Lengths of these lines are set as design variables and genetic algorithm is used to solve optimization models.

Findings

Results show that optimum textures have an “apple-like” surface contour and a “wedge-like” bottom profile, which are both expressed by smooth spline curves. Optimum wedge-bottom textures generate higher LCC than optimum flat-bottom textures. Moreover, the optimum textures have the highest LCC compared with optimum grooves proposed previously, which validates the practical value of the current optimization model.

Originality/value

This work presents a comprehensive optimization method of texture geometry, which provides a new idea of the design of surface textures.

Details

Industrial Lubrication and Tribology, vol. 71 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2016

Yali Zhang, Xiaogang Zhang, Tonghai Wu and You-bai Xie

The piston ring-cylinder liner pair is one of the most important tribological systems of an internal combustion engine. The friction loss of the piston ring-cylinder liner pair…

Abstract

Purpose

The piston ring-cylinder liner pair is one of the most important tribological systems of an internal combustion engine. The friction loss of the piston ring-cylinder liner pair accounts for the largest portion of total efficiency losses. Therefore, improving the tribological system design of the piston ring-cylinder liner pair can reduce friction losses and bring tremendous economic benefits to society. This paper aims use surface texturing, which is proving to be an effective method, for improving the tribological performance of sliding surfaces.

Design/methodology/approach

In this paper, an experimental study using a pin-on-disk tribometer was carried out to evaluate the effects of surface texturing on friction reduction of piston rings under various loads and sliding velocities. Rectangular- and circular-shaped textures with different depths and area densities were produced by a Femtosecond laser. Comparison experiments were conducted with un-textured rings.

Findings

The results indicate that the friction performance of the ring surface was significantly improved by surface texturing, and the running-in stage was also shortened. More specifically, it was found that the rectangular-shaped texture had a better effect on friction reduction than the circular-shaped texture. Results also indicate that an optimum texture density existed for the rectangular-shaped texture. Additionally, it was observed that the average friction coefficient reduction of the textured ring decreased with increasing load and increased with increasing sliding velocity.

Originality/value

Consequently, these findings provide a more in-depth understanding of the relationship between micro-textures and tribological properties of piston rings in lubricating sliding.

Details

Industrial Lubrication and Tribology, vol. 68 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 March 2014

Adolfo Senatore and Dragan Aleksendric

This paper aims to propose a literature review of the main physical phenomena considered by previous studies focusing on the modelling and the numerical simulation of frictional…

Abstract

Purpose

This paper aims to propose a literature review of the main physical phenomena considered by previous studies focusing on the modelling and the numerical simulation of frictional behaviour of piston rings, in the first section. In the second section, the more recent technical papers and patents about piston ring pack are briefly discussed. They deal with novel materials, innovative manufacturing methods and modified shape for improving frictional, stability and blow-by behaviours.

Design/methodology/approach

This review paper aims at covering last period technical efforts about engine piston ring pack friction reduction through novel materials and manufacturing methods as well as new surface profiles according to the last outcomes of multiphysics numerical simulation.

Findings

The paper type is “literature review”. The findings of the authors of papers and patents are described.

Originality/value

This review paper proposes a survey of recent papers and patents on piston rings topic.

Details

Industrial Lubrication and Tribology, vol. 66 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 January 2021

Varinder Kumar and Santosh Bopche

This paper aims to present the numerical models and experimental outcomes pertain to the performance of the parabolic dish concentrator system with a modified cavity-type receiver…

Abstract

Purpose

This paper aims to present the numerical models and experimental outcomes pertain to the performance of the parabolic dish concentrator system with a modified cavity-type receiver (hemispherical-shaped).

Design/methodology/approach

The numerical models were evolved based on two types of boundary conditions; isothermal receiver surface and non-isothermal receiver surface. For validation of the numerical models with experimental results, three statistical terms were used: mean of absolute deviation, R2 and root mean square error.

Findings

The thermal efficiency of the receiver values obtained using the numerical model with a non-isothermal receiver surface found agreeing well with experimental results. The numerical model with non-isothermal surface boundary condition exhibited more accurate results as compared to that with isothermal surface boundary condition. The receiver heat loss analysis based on the experimental outcomes is also carried out to estimate the contributions of various modes of heat transfer. The losses by radiation, convection and conduction contribute about 27.47%, 70.89% and 1.83%, in the total receiver loss, respectively.

Practical implications

An empirical correlation based on experimental data is also presented to anticipate the effect of studied parameters on the receiver collection efficiency. The anticipations may help to adopt the technology for practical use.

Social implications

The developed models would help to design and anticipating the performance of the dish concentrator system with a modified cavity receiver that may be used for applications e.g. power generation, water heating, air-conditioning, solar cooking, solar drying, energy storage, etc.

Originality/value

The originality of this manuscript comprising presenting a differential-mathematical analysis/modeling of hemispherical shaped modified cavity receiver with non-uniform surface temperature boundary condition. It can estimate the variation of temperature of heat transfer fluid (water) along with the receiver height, by taking into account the receiver cavity losses by means of radiation and convection modes. The model also considers the radiative heat exchange among the internal ring-surface elements of the cavity.

Details

World Journal of Engineering, vol. 18 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 9 April 2019

Venkateswara Babu P., Ismail Syed and Satish Ben Beera

In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine…

Abstract

Purpose

In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine is dissipated as frictional losses of which major portion is contributed by the piston ring-cylinder liner tribo pair. Hence, proper design of tribological parameters of piston ring-cylinder liner pair is essential and can effectively reduce the friction and wear, thereby improving the tribological performance of the engine. This paper aims to use surface texturing, an effective and feasible method, to improve the tribological performance of piston ring-cylinder liner tribo pair.

Design/methodology/approach

In this paper, influence of positive texturing (protruding) on friction reduction and wear resistance of piston ring surfaces was studied. The square-shaped positive textures were fabricated on piston ring surface by chemical etching method, and the experiments were conducted with textured piston ring surfaces against un-textured cylinder liner surface on pin-on-disc apparatus by continuous supply of lubricant at the inlet of contact zone. The parameters varied in this study are area density and normal load at a constant sliding speed. A comparison was made between the tribological properties of textured and un-textured piston ring surfaces.

Findings

From the experimental results, the tribological performance of the textured piston ring-cylinder liner tribo pair was significantly improved over a un-textured tribo pair. A maximum friction reduction of 67.6 per cent and wear resistance of 81.6 per cent were observed with textured ring surfaces as compared to un-textured ring surfaces.

Originality/value

This experimental study is helpful for better understanding of the potency of positive texturing on friction reduction and wear resistance of piston ring-cylinder liner tribo pair under lubricated sliding conditions.

Details

Industrial Lubrication and Tribology, vol. 71 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 April 2019

SeungGeon Hong, Kang Hyouk Lee and Il Han Park

The purpose of this paper is to propose dot sensitivity analysis of ferromagnetic materials for topology optimization in an axi-symmetric magnetostatic system.

Abstract

Purpose

The purpose of this paper is to propose dot sensitivity analysis of ferromagnetic materials for topology optimization in an axi-symmetric magnetostatic system.

Design/methodology/approach

The dot sensitivity formula for the axi-symmetric system is derived as a closed form using the continuum shape sensitivity formula. The dot sensitivity method is combined with the level set method to perform topology optimization.

Findings

Derived dot sensitivity analysis can generate a ferromagnetic ring torus in a vacant region. Thus, an initial design is not needed for the design material. Two design problems are tested to demonstrate the usefulness of dot sensitivity.

Originality/value

By simultaneously using the shape sensitivity and dot sensitivity, in axi-symmetric magnetic system, the design space is expanded and it includes the interface and the inside of the vacant region. This property can reduce the possibility of local optimum convergence.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 38 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 March 2016

M.M.J. Al-ani and Z.Q. Zhu

– The paper purposes a novel SFPM machine topology with radial and circumferential permanent magnets (PMs). The paper aims to discuss this issue.

Abstract

Purpose

The paper purposes a novel SFPM machine topology with radial and circumferential permanent magnets (PMs). The paper aims to discuss this issue.

Design/methodology/approach

In order to reduce the flux leakage in the stator-outer region and consequently achieve higher magnetic material utilization in switched flux permanent magnet (SFPM) machine, a novel topology with radial and circumferential PMs is proposed. This topology (SFRCPM) has the same structure as conventional SFPM (CSFPM) machine except of the additional set of radially magnetized PMs located around the back iron and surrounded by a laminated ring frame. Using finite element analysis (FEA) the influence of the design parameters on the performance is investigated in order to obtain an effective optimization procedure. Internal and external rotor SFRCPM machines with either NdFeB or ferrite magnets are investigated, optimized and compared with the CSFPM machine having the same size, copper loss and stator/rotor pole combination.

Findings

It is concluded that comparing SFRCPM with its CSFPM machine counterpart, internal rotor SFRCPM machine can achieve high PM flux-linkage per magnet volume, however reduced slot area leads to low output torque, whereas external rotor SFRCPM machine can produce higher torque and torque per magnet volume.

Originality/value

This paper proposes a novel SFPM machine topology.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 35 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 January 1984

W.S. Doyle and A.R. Lloyd

The finite element analysis capabilities of DART and the design routines for the computerized design in accordance with CP 110 and BS 5337 are briefly described. The DART program…

Abstract

The finite element analysis capabilities of DART and the design routines for the computerized design in accordance with CP 110 and BS 5337 are briefly described. The DART program is used to compare some reservoir roof systems including a novel floated dome. Temperature effects on reservoirs can appear to yield severe stresses, but do they? The DART program is used for the design of non‐axisymmetric loaded structures and examples are given of wind loads on water towers and chimneys. A simple procedure has been incorporated into DART to allow for soil—structure interaction. The DART program can print out reinforcing or prestressing requirements. An elementary cost study has been made on reservoir walls to compare the relevant merits of the two methods of design. A facility has been incorporated into the DART program to find the optimum shape of reservoirs and water towers for a given set of construction costs. The Dynamic Programming method has been used for this purpose. Natural frequencies and mode shapes can be determined by the DART program using the Sturm sequence property and inverse iteration respectively.

Details

Engineering Computations, vol. 1 no. 1
Type: Research Article
ISSN: 0264-4401

Article
Publication date: 1 December 2003

Zhelong Wang

This work introduces the concept of a shape reconfigurable brush robot used for work in collapsed buildings or tunnels. This paper presents the bristle mechanism and traction…

Abstract

This work introduces the concept of a shape reconfigurable brush robot used for work in collapsed buildings or tunnels. This paper presents the bristle mechanism and traction experiments relating to a robot, which is designed to be able to negotiate pipes with variable cross section or ill constrained tunnel‐like voids within rubble. Traction experiments in the laboratory were used to investigate the characteristics of bristles and the performance of the brush units of different shapes. The experimental results are used to analyse the interaction between brush units and different shaped boxes and related to bristle characteristics with a view to give guidance for the design of a future brush‐based shape reconfigurable robot.

Details

Industrial Robot: An International Journal, vol. 30 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

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