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Article
Publication date: 10 October 2016

Subir Paul

The purpose of this paper is to predict the life of a corroding metallic structure in seawater so that uncertain and unpredictable failures of a structure, leading to accidents…

Abstract

Purpose

The purpose of this paper is to predict the life of a corroding metallic structure in seawater so that uncertain and unpredictable failures of a structure, leading to accidents, can be prevented.

Design/methodology/approach

Pitting has been known to show a large scatter in the measurable parameters such as corrosion rate, maximum pit depth, time to perforation and so on. Scatter results from the influence on pit development on metal surface heterogeneity and from variations in the corrosive environment over time. All these facts suggest that randomness is an inherent and unavoidable characteristic of pitting corrosion over time, so that stochastic models have been developed to formulate pit depth as a function of parameters influencing the process. Since chloride penetrates the passive film of the metal surface, Cl ion distribution into the metal has been mapped by finite element method (FEM).

Findings

The maximum pit depth which decides the onset of perforation or leakage has been modeled by the following equation: d=36.31(ΔE)0.68×(Δt)0.35. Cl ion distribution within a pit and outside has been modeled for better understanding of pit initiation which till today is not fully understood.

Practical implications

Perforation and leakage of a tank, container, or pipeline occur when the depth of pitting reaches the section thickness of the material of which the metallic structures are made. The pitting corrosion is localized and occurs at any spot or site where electrochemical conditions (ΔE Equation (9)) are prone to pitting. This leads to unpredictable failures of the structures which may look polished and undamaged under naked eyes. In most metallic structures, pitting may be present at some spots, but failures occur only when the depth predicted by the model Equation (9) reaches the section thickness of the material. Thus, determining pipe to soil potential gives a guide to go for maintenance before pit depth reaches the material thickness, and thereby unpredictable failure can be prevented. Second, the map generated by FEM showing Cl distribution throws much information and light on movement of Cl ions from passive layer into the pit, which leads to its growth. This helps scientists and researchers to understand the mechanism and gives much insights on finding new methods for protection of structures.

Social implications

The work will guide the engineers and researchers to prevent unpredictable failures of structures leading to accidents and human and property loss and prevent environment pollution from spilling of oil from tank and pipeline.

Originality/value

This is an original work based on several laboratory-generated simulated experimental data.

Details

Multidiscipline Modeling in Materials and Structures, vol. 12 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 September 1965

USA Corrosion control evaluation with electronic computers. An article with the above title, by Arthur C. Toncre in the July 1965 edition of Materials Protection, gives an…

Abstract

USA Corrosion control evaluation with electronic computers. An article with the above title, by Arthur C. Toncre in the July 1965 edition of Materials Protection, gives an interesting survey of what is a very modern aspect of corrosion control in pipelines. An electronic data processing system was developed at the Creole Petroleum Corp. in Venezuela to obtain efficient use of increasing amounts of information on a network of submerged pipelines.

Details

Anti-Corrosion Methods and Materials, vol. 12 no. 9
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 1 December 1951

N. Sharp

The various factors affecting the proper functioning of both piston and gas‐turbine engine oil systems, intended for use in cold climates, are not always appreciated during the…

Abstract

The various factors affecting the proper functioning of both piston and gas‐turbine engine oil systems, intended for use in cold climates, are not always appreciated during the design stage because of the lack of readily available information. In this article, therefore, the design and functioning of oil systems suitable for use in arctic weather are discussed in the light of experience gained in service and in testing several installations.

Details

Aircraft Engineering and Aerospace Technology, vol. 23 no. 12
Type: Research Article
ISSN: 0002-2667

Content available
Article
Publication date: 1 October 2003

530

Abstract

Details

Disaster Prevention and Management: An International Journal, vol. 12 no. 4
Type: Research Article
ISSN: 0965-3562

Open Access
Article
Publication date: 22 September 2023

Nengsheng Bao, Yuchen Fan, Chaoping Li and Alessandro Simeone

Lubricating oil leakage is a common issue in thermal power plant operation sites, requiring prompt equipment maintenance. The real-time detection of leakage occurrences could…

Abstract

Purpose

Lubricating oil leakage is a common issue in thermal power plant operation sites, requiring prompt equipment maintenance. The real-time detection of leakage occurrences could avoid disruptive consequences caused by the lack of timely maintenance. Currently, inspection operations are mostly carried out manually, resulting in time-consuming processes prone to health and safety hazards. To overcome such issues, this paper proposes a machine vision-based inspection system aimed at automating the oil leakage detection for improving the maintenance procedures.

Design/methodology/approach

The approach aims at developing a novel modular-structured automatic inspection system. The image acquisition module collects digital images along a predefined inspection path using a dual-light (i.e. ultraviolet and blue light) illumination system, deploying the fluorescence of the lubricating oil while suppressing unwanted background noise. The image processing module is designed to detect the oil leakage within the digital images minimizing detection errors. A case study is reported to validate the industrial suitability of the proposed inspection system.

Findings

On-site experimental results demonstrate the capabilities to complete the automatic inspection procedures of the tested industrial equipment by achieving an oil leakage detection accuracy up to 99.13%.

Practical implications

The proposed inspection system can be adopted in industrial context to detect lubricant leakage ensuring the equipment and the operators safety.

Originality/value

The proposed inspection system adopts a computer vision approach, which deploys the combination of two separate sources of light, to boost the detection capabilities, enabling the application for a variety of particularly hard-to-inspect industrial contexts.

Details

Journal of Quality in Maintenance Engineering, vol. 29 no. 5
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 21 August 2018

Jacek Horiszny

The paper presents the analysis of magnetic field that surrounds the power transformer after it has been switched off. The purpose of this paper is to determine the possibility of…

Abstract

Purpose

The paper presents the analysis of magnetic field that surrounds the power transformer after it has been switched off. The purpose of this paper is to determine the possibility of defining the residual fluxes in the legs of the transformer based on the measurement of this field. It was also intended to determine the type and the location of magnetic sensors.

Design/methodology/approach

Numerical analysis of the magnetic field was performed. A three-dimensional model of the transformer’s magnetic core was created in the Flux 3D simulation program. The analysis was concerned with an oil-filled transformer and a dry transformer. The magnetic field of Earth was taken into account.

Findings

The research has shown that magnetic induction of the leakage field produced by residual magnetization of the core is comparable to the magnetic induction of the Earth’s field. It was also found that the measurement of the magnetic induction should be performed as close as possible to the core. The interior of the tank turned out to be a convenient space for the placement of the sensors.

Research limitations/implications

The influence of external ferromagnetic objects, and devices generating magnetic field, on the measurement was not considered. It should be taken into account in the future work.

Originality/value

On the basis of the analysis, it was proposed to measure the magnetic induction vector of the leakage field at three points. The sensors should be placed in front of the columns at a position that is half of their height. The measurement can be performed with satisfactory accuracy by sensors located on the surface of the windings.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Content available
Article
Publication date: 1 February 2004

355

Abstract

Details

Disaster Prevention and Management: An International Journal, vol. 13 no. 1
Type: Research Article
ISSN: 0965-3562

Content available
Article
Publication date: 1 December 2000

754

Abstract

Details

Disaster Prevention and Management: An International Journal, vol. 9 no. 5
Type: Research Article
ISSN: 0965-3562

Article
Publication date: 1 November 1934

J. A.RAe.S. Pettitt‐Herriot

THE problems attached to the installa‐tion of modern high duty aero engines are rapidly becoming more difficult. Almost every aero‐engine firm has its own installation department…

Abstract

THE problems attached to the installa‐tion of modern high duty aero engines are rapidly becoming more difficult. Almost every aero‐engine firm has its own installation department consisting of highly skilled technologists who are in continual co‐operation with the aircraft builders during the design and initial engine installation stages of new type aeroplane. Only by the closest liaison between the engine and the aeroplane manufacturers during the early stages of design can maximum efficiency and successful results be expected from their products.

Details

Aircraft Engineering and Aerospace Technology, vol. 6 no. 11
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 April 2005

A. Correia da Cruz and M. Silva Ribeiro

To present an entirely new technology to be used in the in‐service inspection of storage tanks for hazardous products in several different industries.

Abstract

Purpose

To present an entirely new technology to be used in the in‐service inspection of storage tanks for hazardous products in several different industries.

Design/methodology/approach

Current interior storage oil tank plate inspection is a very expensive and time‐consuming task. The related tasks involve high cost, several hazards to environment and the operators involved in the cleaning jobs. Several research areas were investigated during the development of this tool, fundamentally robotics and non‐destructive test tools. Initial trials in laboratory were complemented with a field test program in near‐real conditions.

Findings

A new design of tool for in‐service inspection of such equipments proved to be feasible to be constructed and operated and in accordance with current safety regulations.

Research limitations/implications

New robotics application in non‐destructive testing methodologies for application in in‐service storage equipments. The internal conditions possible to find in the interior of a storage tank, like fixtures, properties of the stored products (inflammable and aggressive), sludge and sand on the bottom, no ambient light, etc., are significant challenges to the development of such a tool.

Practical implications

Developed a robotized tool for inspection of the floor and walls of in‐service tanks, in order to allow an evaluation of the condition of the plates of these tanks, avoiding the long period, hazards and high costs necessary for creating the conditions for reality out of service inspection.

Originality/value

The novelty of the RobTank Inspec project could be evaluated from the two or three existing competitors in the world, and the results of the surveys undertaken.

Details

Industrial Robot: An International Journal, vol. 32 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

1 – 10 of 606