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Article
Publication date: 2 July 2018

Peiji Yang, Qi Yuan and Runlin Chen

The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.

Abstract

Purpose

The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.

Design/methodology/approach

Taking a tilting-pad bearing under high temperature of inlet oil in a natural gas compressor as an example, the experimental system was developed for the tilting-pad bearing applied in a real machine, and the experiment was performed. The bearing lubricating properties under different high temperatures of inlet oil were obtained, including oil film thickness on the pivot, temperature rise and the shaft vibration values at the bearing positions.

Findings

The experimental results showed that the vibration, the oil film thickness on the pivot and the pad temperature were not sensitive to the change in temperature of the inlet oil, but vibrations were observed under the specific speed. At the same speed, when oil temperature changed by 1°C, the bearing temperature rise did not exceed 0.2°C and change in oil film thickness on the pivot was 1 µm. The test results of the actual unit are in good agreement with the experimental results.

Originality/value

The vibration measurement scheme was presented, and an indirect measurement method of fulcrum thickness was proposed. The practicability of the measurement method and the accuracy of test results were verified by the comparison of the test results of the shaft vibration, the bearing pad temperature, the fulcrum oil film thickness and the theoretical calculation results. This study will provide an important reference for designing a tilting-pad bearing with high-temperature inlet oil.

Details

Industrial Lubrication and Tribology, vol. 70 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 December 1957

The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’…

Abstract

The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’ of large clearance. Experiments involving flow visualization with very large clearance ratios of 0.05 to 0.3 show that the laminar regime gives way to cellular or ring vertices at the critical Reynolds number predicted by G. I. Taylor for concentric cylinders even in the presence of an axial flow and at a rather higher Reynolds number in the case of eccentric cylinders. The effect of the transition on the axial flow between the cylinders is small. The critical speed for transition as deduced by Taylor, is little affected by moderate axial flows and is increased by eccentricity. The effect of critical condition on the axial‐flow characteristics of the bearing system appears to be negligible, again for moderate axial flows. Assuming that the results can be extrapolated to clearances applicable to bearing operation, the main conclusion of this paper is that the breakdown of laminar flow, which is a practical possibility in very high‐speed bearings, is delayed by eccentric operation.

Details

Industrial Lubrication and Tribology, vol. 9 no. 12
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 8 February 2016

Shun Wang, Qingchang Tan and Zunquan Kou

The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding…

Abstract

Purpose

The purpose of this paper was to construct lubrication model closer to the fact of thrust bearings and to calculate the bearings characteristics of lubrication for understanding how structures influence bearings performances and, importantly, what can be the most beneficial. Large-scale composite thrust bearings with Polytetrafluoroethylene (PTFE)-faced sector pad backed by steel base are used increasingly in equipment. But there are plenty of puzzled problems in design and application.

Design/methodology/approach

The authors established a 3D thermal elastohydrodynamic lubrication (TEHL) model. Oil film was formulated by Reynolds equation for pressure, and by energy equation for temperature varying through oil film thickness. Meanwhile, pad temperature was formulated by solid heat transfer equation. Elastic and thermal deformations of pad surface were calculated. Viscosity and density of oil were valued separately under different pressure and temperature. Load balance was considered as well as overturning moment balance. Finite difference method was applied to discrete these equations.

Findings

PTFE layer and steel base have either helpful or detrimental impact on contact strength and full film lubrication of thrust bearing depending on their relationship in thickness. Temperature lag between middle layer of steel base and pad surface depends on PTFE layer, but not on the steel base. PTFE layer thickness should be considered when alarming threshold value of the bearings temperature is chosen.

Originality/value

Three-dimensional TEHL model of large-scale composite thrust bearings was established, which included more factors close to the actual. Conclusions were drawn. These proposals are helpful to design the bearings.

Details

Industrial Lubrication and Tribology, vol. 68 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 April 2016

Liming Zhai, Zhengwei Wang, Yongyao Luo and Zhongjie Li

The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic…

Abstract

Purpose

The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic deformation of the pad and collar.

Design/methodology/approach

This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a bidirectional thrust bearing for several typical operating conditions. The influences of the operating conditions and the thrust load on the lubrication characteristics were analyzed. Then, various pivot eccentricities were investigated to analyze the effects of the pivot position.

Findings

It is found that the effect of the radial tilt angle of the collar runner on the oil film is compensated for by the radial tilt of the pad. The central pivot support system is the main factor limiting the loads of bidirectional thrust bearings.

Originality/value

This paper has preliminarily revealed the lubrication mechanism of bidirectional tilting-pad thrust bearings. A three-dimensional FSI method is suggested to evaluate the thermal–elastic–hydrodynamic deformations of thrust bearings instead of the conventional method, which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation.

Details

Industrial Lubrication and Tribology, vol. 68 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

Xizhi Ma and Miaomiao Li

Large scale is a trend of the ball mill, so the loads on their bearings become very large, bearing operating conditions turn into more severe. The moment of inertia to their pivot

Abstract

Purpose

Large scale is a trend of the ball mill, so the loads on their bearings become very large, bearing operating conditions turn into more severe. The moment of inertia to their pivot of the pad increase significantly, so it leads to the difficult of the pad attitude adjustment and makes the pad tilting angles time response slow, the key factor to effects attitude adjustment is the oil film moment to the pad pivot at unbalance position. the oil film moment and its effect factors must be studied in the design of the bearing used in ball mill.

Design/methodology/approach

Models about the lubrication of multi-pocket pivoted pad hydrostatic bearing is established, the complicated relationship of the oil flow rate between the oil pockets are taken into account. Finite differential method is used to solv the model, and theroy of finite element method is use to calculate the oil flow rate out of the pocket edges. Newton’s methods are used to determine the pressure of pockets.The pad tilting moment to its pivot is numerically analyzed.

Findings

The tilting moment to its pivot is set as an indicator of the ability for a pad to adjust its attitude. The effects of the diameter of throttling capillary and the pocket area on the attitude adjusting capacity is studied. Relations between the attitude adjustment capacity for a pad and there effects factors are presented.

Practical implications

The methods and results have the special reference to the design and operation of multiple pockets tilted pad hydrostatic journal bearing.

Originality/value

Methods to studied the pad attitude adjustment are given in the article for the multi-pocket pivot pad hydrostatic beairng.The influence factors on pad attitude adjusting capacity are discussed for a this specail kind hydrostatic bearing, the how the factors influence the pad tilting angle adjustment are presented.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 December 2018

Xun Ma, Wubin Xu, Xueping Zhang and Fuyong Yang

This paper aims to investigate how form error of journal affects oil film characteristics, which are composed of several parameters including the maximum film pressure, film

Abstract

Purpose

This paper aims to investigate how form error of journal affects oil film characteristics, which are composed of several parameters including the maximum film pressure, film moment, frictional coefficient and carrying-load capacity.

Design/methodology/approach

A new generalized equation based on the small displacement torsor theory is derived, as well as its capability of representing types of form error on the journal, using four specified parameters in a three-dimensional (3D) state. Based on the new generalized equation of form errors, the Reynolds equation is represented and solved numerically using the Swift–Stieber boundary condition.

Findings

The results show that the form errors of journal have significant influence on all oil film characteristics. However, the film moment remains nearly unchanged as film characteristics, especially eccentricity ratio, become large. All film characteristics investigated vary periodically as the form error. More importantly, it is found that the film pressure distribution transforms to an asymmetric shape along the axial direction of the bearing, no longer a symmetric shape in the case of two-dimensional (2D) form errors. It is necessary to substitute the 3D form error model, which takes the variations of the film characteristics in axial direction into account, for the 2D model in the designing stage of journal bearings.

Originality/value

First, the effect of the form error of the journal on the performance of hydrodynamic journal bearings is studied in the view of the film characteristics systematically. Secondly, the new generalized equation of form error, derived by SDT theory, is capable of representing any types of form error on the journal, not only representing one type of form error merely.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 June 2017

Liming Zhai, Yongyao Luo, Xin Liu, Funan Chen, Yexiang Xiao and Zhengwei Wang

The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.

485

Abstract

Purpose

The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.

Design/methodology/approach

This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a tilting pad thrust bearing for several typical operating conditions. The influences of the rotational speed, the thrust load and the oil supply temperature on the lubrication characteristics were analyzed.

Findings

The three-dimensional (3D) film model clearly shows that there is no pressure gradient but large temperature gradients across the film thickness. The wall heat transfer coefficients on the pad surfaces distribute in a very complex way and change within a large range. The rotational speed, the thrust load and the oil supply temperature have great but different influences on the lubrication characteristics.

Originality/value

This paper has preliminarily revealed the lubrication mechanism of the tilting-pad thrust bearings. The 3D FSI method is suggested to evaluate the thermal-elastic-hydrodynamic deformations of thrust bearings instead of the conventional method which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation. Using FSI method, the heat transfer coefficients on the pad surfaces can be evaluated better.

Details

Engineering Computations, vol. 34 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 18 October 2021

Fan Zhang, Peng Yin, Yuyang Liu and Jianmei Wang

The purpose of this paper is to study the influence of pivot stiffness on the dynamic characteristics of tilting-pad journal bearings (TPJBs) and the stability of the

Abstract

Purpose

The purpose of this paper is to study the influence of pivot stiffness on the dynamic characteristics of tilting-pad journal bearings (TPJBs) and the stability of the bearing-rotor system.

Design/methodology/approach

A theoretical numerical model is established, and the influences of pivot stiffness on TPJBs and a bearing-rotor system are analyzed. Then, two kinds of pivot structures with different stiffness are designed and the vibration characteristics are tested on the vertical rotor bearing test bench.

Findings

The pivot stiffness has an obvious effect on the dynamic characteristics of the TPJBs and the stability of the bearing-rotor system. As a result of appropriate pivot stiffness, the critical speed and the vibration amplification factor can be reduced, the logarithmic decay rate and the stability of the rotor system can be effectively increased. While the journal whirl orbit is smoother and the rubbing is obviously reduced when the bearings have flexible pivots.

Originality/value

The influence of pivot stiffness on TPJBs and a vertical rotor-bearing system is studied by theoretical and experimental methods.

Details

Industrial Lubrication and Tribology, vol. 73 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 March 2011

Hamit Saruhan

This paper aims to utilize an evolutionary algorithm as an optimization technique to solve design optimization of a pivoted‐pad journal bearing performance characteristics…

Abstract

Purpose

This paper aims to utilize an evolutionary algorithm as an optimization technique to solve design optimization of a pivoted‐pad journal bearing performance characteristics considering objective functions which are contradictory to each other. These functions include fluid film thickness, film temperature, and power loss along with design variables vector, which consists of pad axial length to journal diameter ratio, pad arc length, bearing radial clearance, pad offset factor, and pad preload factor.

Design/methodology/approach

In order to improve performance characteristics of the pivoted‐pad journal bearing, the genetic algorithm (GA) was employed and the modeling of the bearing was represented with the finite element method. Also, a numerical method, global criterion, was conducted to validate the efficiency and applicability of the proposed method.

Findings

This paper utilizes the GA to solve multi‐objective optimization of the pivoted‐pad journal bearing performance governed by design variables such as pad axial length to journal diameter ratio, pad arc length, bearing radial clearance, pad offset factor, and pad preload factor for a range of rotational speed. The global criterion method (GCM) proves that the proposed method is very efficient and useful for the optimal design of the pivoted‐pad journal bearings. An acceptable results agreement between the GA and the GCM has been obtained. The GA is well suited to find the optimum solutions with a high probability since it starts with an initial set of solutions rather than a single solution. The GA explores different areas of search space in parallel and, it is good at exploitation.

Originality/value

With the help of the proposed method, it will be possible to have an idea about bearing geometric parameters on a more rational basis, and to better predict the dynamic performance of rotor systems supported on the pivoted‐pad journal bearings.

Details

Industrial Lubrication and Tribology, vol. 63 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2023

Bowen Fan, Keke Yuan, Wei Chen, Shemiao Qi, Yi Liu and Heng Liu

The purpose of this study is to present a numerical model for scratched tilting-pad bearings (STPBs) with nonuniform grids. In addition, the model is used to reveal the effects of…

Abstract

Purpose

The purpose of this study is to present a numerical model for scratched tilting-pad bearings (STPBs) with nonuniform grids. In addition, the model is used to reveal the effects of the structural parameters of bearings on the dynamic characteristics of STPBs under impact loading.

Design/methodology/approach

By combining the Reynolds equation, the flow balance equation and the assumption of adiabatic bearings and shafts, a thermo-hydrodynamic model with nonuniform grids of scratched journal bearings was built. Describing the motion of the shaft using the Euler method and introducing the pad-tilting-angle modification equation, a dynamic model of STPBs was established.

Findings

The occurrence of scratches in tilting-pad bearings yields great sensitivity to impact loading. Less width-to-diameter ratio and larger clearance ratio reduce the minimum film thickness and enlarge the maximum film pressure, which may lead to bearing collision or abrasion. Moreover, STPBs with larger clearance ratios take longer to recover from impact loading.

Originality/value

This work is original and a valuable reference for the analysis of the dynamic characteristics of STPBs. The effects of other factors on the dynamic characteristics of STPBs can be further investigated based on this model.

Details

Industrial Lubrication and Tribology, vol. 75 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 125