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Article
Publication date: 3 October 2022

Wei Zhao, Juliang Xiao, Sijiang Liu, Saixiong Dou and Haitao Liu

In customized production such as plate workpiece grinding, because of the diversity of the workpiece shapes and the positional/orientational clamping errors, great efforts are…

Abstract

Purpose

In customized production such as plate workpiece grinding, because of the diversity of the workpiece shapes and the positional/orientational clamping errors, great efforts are taken to repeatedly calibrate and program the robots. To change this situation, the purpose of this study is to propose a method of robotic direct grinding for unknown workpiece contour based on adaptive constant force control and human–robot collaboration.

Design/methodology/approach

First, an adaptive constant force controller based on stiffness estimation is proposed, which can distinguish the contact of the human hand and the unknown workpiece contour. Second, a normal vector search algorithm is developed to calculate the normal vector of the unknown workpiece contour in real-time. Finally, the force and position are controlled in the calculated normal and tangential directions to realize the direct grinding.

Findings

The method considers the disturbance of the tangential grinding force and the friction, so the robot can track and grind the workpiece contour simultaneously. The experiments prove that the method can ensure the force error and the normal vector calculating error within 0.3 N and 4°. This human–robot collaboration pattern improves the convenience of the grinding process.

Research limitations/implications

The proposed method realizes constant force grinding of unknown workpiece contour in real-time and ensures the grinding consistency. In addition, combined with human–robot collaboration, the method saves the time spent in repeated calibration and programming.

Originality/value

Compared with other related research, this method has better accuracy and anti-disturbance capability of force control and normal vector calculation during the actual grinding process.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 5 April 2013

Hossein Ahari, Amir Khajepour and Sanjeev Bedi

Due to an uncertainty between actual model and assembled slices, there is always an extra material on assembled slices in laminated tooling. Therefore, a post processing, usually…

Abstract

Purpose

Due to an uncertainty between actual model and assembled slices, there is always an extra material on assembled slices in laminated tooling. Therefore, a post processing, usually CNC machining, is required to remove this extra material and reach the near net shape surface for final product. One of the issues in laminated tooling is to minimize the amount of this extra material and reduce the cost of the post processing. Direction of slicing is an important parameter in this issue. This research aims to introduce a method to find the best slicing direction based on CAD model surface geometry and minimize the amount of the extra material in the assembled slices. Researches on the best slicing direction investigation so far were mostly based on the extra volume calculation for a number of candidate directions. Since the time needed for the extra volume calculation is proportionally high, the number of candidate directions to be investigated was usually limited, whereas, in the proposed method, the best slicing direction is found based on CAD model surface geometry and there is no need to find the actual amount of the extra volume. Moreover, the suggested method is developed to the cases where having more than one slicing direction is desirable for more reduction in the amount of the extra volume. The proposed optimization method can be used to find the best slicing direction in laminated tooling. Moreover, the ability to suggest multiple slicing directions can provide more reduction for the amount of the extra material. However, the number of candidate directions in the case of multiple slicing directions is limited due to joining problems in laminated tooling.

Design/methodology/approach

The investigation is based on the situation of normal vectors on CAD model surface. The CAD model surface is considered as a combination of planar tiles and all normal vectors of these tiles are considered as the candidate directions. This provides a number of candidates that can cover almost all possible slicing directions. The best slicing direction is then found by estimating the amount of the extra material produced on the tiles by each normal vector.

Findings

The proposed method applied to some examples. The case studies included the simple predictable models to qualify the reliability of the proposed method. Also more applicable examples were provided to show how the suggested method acts in real cases.

Research limitations/implications

The proposed method can be applied to each and every CAD model. Therefore, there is no limitation with regard to the type of model which can be investigated by the proposed method. However, there is limitation on the number of times the building direction can be changed in laminated tooling.

Practical implications

The proposed method can be employed to reduce the post processing time in laminated tooling.

Originality/value

Following the prior study researchers conducted in optimization of laminated dies, another parameter, slicing direction, is considered in this research. This brings a new approach on laminated dies optimization to reduce the production cost.

Details

Assembly Automation, vol. 33 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 9 February 2024

Xiaoqing Zhang, Genliang Xiong, Peng Yin, Yanfeng Gao and Yan Feng

To ensure the motion attitude and stable contact force of massage robot working on unknown human tissue environment, this study aims to propose a robotic system for autonomous…

Abstract

Purpose

To ensure the motion attitude and stable contact force of massage robot working on unknown human tissue environment, this study aims to propose a robotic system for autonomous massage path planning and stable interaction control.

Design/methodology/approach

First, back region extraction and acupoint recognition based on deep learning is proposed, which provides a basis for determining the working area and path points of the robot. Second, to realize the standard approach and movement trajectory of the expert massage, 3D reconstruction and path planning of the massage area are performed, and normal vectors are calculated to control the normal orientation of robot-end. Finally, to cope with the soft and hard changes of human tissue state and body movement, an adaptive force tracking control strategy is presented to compensate the uncertainty of environmental position and tissue hardness online.

Findings

Improved network model can accomplish the acupoint recognition task with a large accuracy and integrate the point cloud to generate massage trajectories adapted to the shape of the human body. Experimental results show that the adaptive force tracking control can obtain a relatively smooth force, and the error is basically within ± 0.2 N during the online experiment.

Originality/value

This paper incorporates deep learning, 3D reconstruction and impedance control, the robot can understand the shape features of the massage area and adapt its planning massage path to carry out a stable and safe force tracking control during dynamic robot–human contact.

Details

Industrial Robot: the international journal of robotics research and application, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 June 2000

A. Savini

Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community…

1128

Abstract

Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community. Observes that computer package implementation theory contributes to clarification. Discusses the areas covered by some of the papers ‐ such as artificial intelligence using fuzzy logic. Includes applications such as permanent magnets and looks at eddy current problems. States the finite element method is currently the most popular method used for field computation. Closes by pointing out the amalgam of topics.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 19 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 19 September 2018

Dmytro Svyetlichnyy

The well-known discrete methods of computational fluid dynamics (CFD), lattice Boltzmann method (LBM), cellular automata (CA), volume-of-fluid (VoF) and others rely on several…

Abstract

Purpose

The well-known discrete methods of computational fluid dynamics (CFD), lattice Boltzmann method (LBM), cellular automata (CA), volume-of-fluid (VoF) and others rely on several parameters describing the boundary or the surface. Some of them are vector normal to the surface, coordinates of the point on the surface and the curvature. They are necessary for the reconstruction of the real surface (boundary) based on the values of the volume fractions of several cells. However, the simple methods commonly used for calculations of the vector normal to the surface are of unsatisfactory accuracy. In light of this, the purpose of this paper is to demonstrate a more accurate method for determining the vector normal to the surface.

Design/methodology/approach

Based on the thesis that information about the volume fractions of the 3 × 3 cell block should be enough for normal vector determination, a neural network (NN) was proposed for use in the paper. The normal vector and the volume fractions of the cells themselves can be defined on the basis of such variables as the location of the center and the radius of the circumference. Therefore, the NN is proposed to solve the inverse problem – to determine the normal vector based on known values of volume fractions. Volume fractions are inputs of NNs, while the normal vector is their output. Over a thousand variants of the surface location, orientations of the normal vector and curvatures were prepared for volume fraction calculations; their results were used for training, validating and testing the NNs.

Findings

The simplest NN with one neuron in the hidden layer shows better results than other commonly used methods, and an NN with four neurons produces results with errors below 1° relative to the orientation of the normal vector; for several cases, it proven to be more accurate by an order of magnitude.

Practical implications

The method can be used in the CFD, LBM, CA, VoF and other discrete computational methods. The more precise normal vector allows for a more accurate determination of the points on the surface and curvature in further calculations via the surface or interface tracking method. The paper contains the data for the practical application of developed NNs. The method is limited to regular square or cuboid lattices.

Originality value

The paper presents an original implementation of NNs for normal vector calculation connected with CFD, LBM and other application for fluid flow with free surface or phase transformation.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 17 March 2014

Giulio Reina, Mauro Bellone, Luigi Spedicato and Nicola Ivan Giannoccaro

This research aims to address the issue of safe navigation for autonomous vehicles in highly challenging outdoor environments. Indeed, robust navigation of autonomous mobile…

Abstract

Purpose

This research aims to address the issue of safe navigation for autonomous vehicles in highly challenging outdoor environments. Indeed, robust navigation of autonomous mobile robots over long distances requires advanced perception means for terrain traversability assessment.

Design/methodology/approach

The use of visual systems may represent an efficient solution. This paper discusses recent findings in terrain traversability analysis from RGB-D images. In this context, the concept of point as described only by its Cartesian coordinates is reinterpreted in terms of local description. As a result, a novel descriptor for inferring the traversability of a terrain through its 3D representation, referred to as the unevenness point descriptor (UPD), is conceived. This descriptor features robustness and simplicity.

Findings

The UPD-based algorithm shows robust terrain perception capabilities in both indoor and outdoor environment. The algorithm is able to detect obstacles and terrain irregularities. The system performance is validated in field experiments in both indoor and outdoor environments.

Research limitations/implications

The UPD enhances the interpretation of 3D scene to improve the ambient awareness of unmanned vehicles. The larger implications of this method reside in its applicability for path planning purposes.

Originality/value

This paper describes a visual algorithm for traversability assessment based on normal vectors analysis. The algorithm is simple and efficient providing fast real-time implementation, since the UPD does not require any data processing or previously generated digital elevation map to classify the scene. Moreover, it defines a local descriptor, which can be of general value for segmentation purposes of 3D point clouds and allows the underlining geometric pattern associated with each single 3D point to be fully captured and difficult scenarios to be correctly handled.

Details

Sensor Review, vol. 34 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 February 1987

Ahmed K. Noor and Sandra L. Whitworth

Two efficient computational procedures are presented for generating the global approximation vectors used in conjunction with the reduction methods for the large‐deflection…

Abstract

Two efficient computational procedures are presented for generating the global approximation vectors used in conjunction with the reduction methods for the large‐deflection non‐linear analysis of symmetric structures with unsymmetric boundary conditions. Both procedures are based on restructuring the governing equations for each of the unsymmetric global approximation vectors to delineate the different contributions to the symmetric and antisymmetric components of this vector. In the first procedure the unsymmetric global approximation vectors are approximated by linear combinations of symmetric and antisymmetric modes, which are generated by using the finite element method. The amplitudes of these modes are computed by using the classical Rayleigh‐Ritz technique. The second procedure is based on using a preconditioned conjugate gradient (PCG) technique for generating the global approximation vectors, and selecting the preconditioning matrix to be the matrix associated with the symmetric response. In both procedures the size of the analysis model used in generating the global approximation vectors is identical to that of the corresponding structure with symmetric boundary conditions. The similarities between the two procedures are identified, and their effectiveness is demonstrated by means of two numerical examples of large‐deflection, non‐linear static problems of shells.

Details

Engineering Computations, vol. 4 no. 2
Type: Research Article
ISSN: 0264-4401

Article
Publication date: 11 June 2018

Deepika Kishor Nagthane and Archana M. Rajurkar

One of the main reasons for increase in mortality rate in woman is breast cancer. Accurate early detection of breast cancer seems to be the only solution for diagnosis. In the…

Abstract

Purpose

One of the main reasons for increase in mortality rate in woman is breast cancer. Accurate early detection of breast cancer seems to be the only solution for diagnosis. In the field of breast cancer research, many new computer-aided diagnosis systems have been developed to reduce the diagnostic test false positives because of the subtle appearance of breast cancer tissues. The purpose of this study is to develop the diagnosis technique for breast cancer using LCFS and TreeHiCARe classifier model.

Design/methodology/approach

The proposed diagnosis methodology initiates with the pre-processing procedure. Subsequently, feature extraction is performed. In feature extraction, the image features which preserve the characteristics of the breast tissues are extracted. Consequently, feature selection is performed by the proposed least-mean-square (LMS)-Cuckoo search feature selection (LCFS) algorithm. The feature selection from the vast range of the features extracted from the images is performed with the help of the optimal cut point provided by the LCS algorithm. Then, the image transaction database table is developed using the keywords of the training images and feature vectors. The transaction resembles the itemset and the association rules are generated from the transaction representation based on a priori algorithm with high conviction ratio and lift. After association rule generation, the proposed TreeHiCARe classifier model emanates in the diagnosis methodology. In TreeHICARe classifier, a new feature index is developed for the selection of a central feature for the decision tree centered on which the classification of images into normal or abnormal is performed.

Findings

The performance of the proposed method is validated over existing works using accuracy, sensitivity and specificity measures. The experimentation of proposed method on Mammographic Image Analysis Society database resulted in classification of normal and abnormal cancerous mammogram images with an accuracy of 0.8289, sensitivity of 0.9333 and specificity of 0.7273.

Originality/value

This paper proposes a new approach for the breast cancer diagnosis system by using mammogram images. The proposed method uses two new algorithms: LCFS and TreeHiCARe. LCFS is used to select optimal feature split points, and TreeHiCARe is the decision tree classifier model based on association rule agreements.

Details

Sensor Review, vol. 39 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 March 1998

Issam Doghri, Arthur Muller and Robert L. Taylor

This paper presents a general procedure for solving 3D contact problems with implicit finite element codes. Emphasis is put on generality and robustness. Bodies in contact can be…

Abstract

This paper presents a general procedure for solving 3D contact problems with implicit finite element codes. Emphasis is put on generality and robustness. Bodies in contact can be 3D solids or shells. Material and geometric nonlinearities can be dealt with (elasto‐plasticity, elasto‐visco‐plasticity, nonlinear elasticity, large displacements, strains and rotations). Different kinds of interaction are supported (tied, slip, friction). Advantage is taken of the solution history in order to improve the efficiency of the search algorithm. Numerical examples illustrate the general character of the proposed algorithm.

Details

Engineering Computations, vol. 15 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 September 1997

F. Xu, Y.S. Wong, H.T. Loh, J.Y.H. Fuh and T. Miyazawa

Accuracy and building time are two important concerns in rapid prototyping (RP). Usually there exists a trade‐off between these two aspects pertaining to model building in RP. The…

1359

Abstract

Accuracy and building time are two important concerns in rapid prototyping (RP). Usually there exists a trade‐off between these two aspects pertaining to model building in RP. The use of variable thickness slicing can satisfy these two requirements to some extent. Introduces an adaptive variable thickness slicer implemented on a solid CAD modeller. The slicer employs a genetic algorithm to find the minimum layer thickness allowed at referenced height with a given cusp height tolerance. By introducing the variable thickness slicing technique, the optimal orientation for part building in RP systems is considered. Seeks to obtain the optimal orientation with adaptive slicing for part building in stereolithography (SLA) systems. Takes into consideration building time, accuracy and stability of the part when determining the optimal orientation. Results show that the proposed approach gives an effective and practical solution for building parts with curved surfaces.

Details

Rapid Prototyping Journal, vol. 3 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

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