Search results

1 – 10 of over 25000
Article
Publication date: 6 December 2020

Srinivasula Reddy I. and Vadivuchezhian Kaliveeran

This paper aims to focus on the effect of normal load, sliding speed and temperature on the coefficient of friction of Al 6061-T6 alloy under dry sliding conditions.

Abstract

Purpose

This paper aims to focus on the effect of normal load, sliding speed and temperature on the coefficient of friction of Al 6061-T6 alloy under dry sliding conditions.

Design/methodology/approach

Dry sliding experiments were conducted using rotary type pin on disk tribometer. Pins with 3 mm radius of contact and circular disks of 165 mm diameter were fabricated to simulate Hertzian contact configuration. Experiments were conducted by applying three different normal loads (1, 1.5 and 2 kg) and three different sliding speeds (1.25, 2 and 3 m/s) at different temperatures [room temperature (31 ± 1 °C), 60 °C, 100 °C and 150 °C].

Findings

Coefficient of friction at end of the first cycle of sliding, stabilized stage, unsteady state and steady state are reported elaborately in this study. Adhesive and abrasive wear mechanisms were observed in the dry sliding of Al 6061- T6 alloy contacts from the microscopic analysis of worn contact surfaces. The coefficient of friction was more influenced by the increase in normal load than the increase in sliding speed and temperature.

Practical implications

The results obtained from this study are significant for the design of aluminium-to-aluminium contacts in aerospace engineering and automobile engineering.

Originality/value

This study reveals the coefficient of friction of aluminium-to-aluminium (Al 6061-T6 alloy) contacts under cylinder on flat contact configuration.

Details

World Journal of Engineering, vol. 18 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 13 June 2016

H Do, F Massa and T Tison

The purpose of this paper is to expand the previously published fuzzy logic controller for contact method to normal frictionless contact for solving mechanical frictional contact…

Abstract

Purpose

The purpose of this paper is to expand the previously published fuzzy logic controller for contact method to normal frictionless contact for solving mechanical frictional contact problems. The secondary aim is to integrate a reduction model for each component in contact to decrease the size of the global finite element contact problem.

Design/methodology/approach

The proposed strategy relies on the design of two fuzzy logic controllers currently used in the automation domain. These controllers are considered to link normal and tangential gaps (for sticking conditions) with normal and tangential contact loads. A direct consequence of integrating a control-based approach into the numerical solving approach is the decomposition of the non-linear problem into a set of linear problems.

Findings

With this new strategy, no tangent or coupling matrix is defined for the contact problem that allows to consider a projection matrix to reduce the size of each component in contact and subsequently to decrease the associated computational time. As in condensation techniques, this matrix is composed of both modal bases of each component in contact and static modes that capture behaviors at the contact interface. Moreover, the proposed numerical application highlights the efficiency of the proposal in terms of computation time and precision of contact data.

Research limitations/implications

The developments are currently implemented in Matlab only for 2D static numerical applications. Therefore, as obtained results are very promising in terms of precision and computational time, the objective is to complete the proposed method in future research to manage frictional contact for 3D finite element models in a dynamic context.

Originality/value

In conclusion, this paper highlights the interest of studying mechanical frictional contact problems by considering fuzzy logic control approaches.

Details

Engineering Computations, vol. 33 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 4 March 2014

Mukund Dutt Sharma and Rakesh Sehgal

In the present study, an attempt has been made to examine friction and wear behaviour of Ti-6Al-4V alloy sliding against EN-31 steel under lubricative media of common commercial…

Abstract

Purpose

In the present study, an attempt has been made to examine friction and wear behaviour of Ti-6Al-4V alloy sliding against EN-31 steel under lubricative media of common commercial grade oil (hydrol-68). The paper aims to discuss these issues.

Design/methodology/approach

Tribological properties of Ti-6Al-4V under hydrol-68 as lubricative media are measured using multi-tribo tester. Lubricating oil samples at different normal loads have also been analysed with the help of laser net fines (LNF) as per ISO 4406:1999. Experiments have been designed by two level full factorial method.

Findings

Experimental results indicate that the wear rate of Ti-6Al-4V alloy decreases as sliding speed increases. But it shows typical transition characteristics as the normal load increases; till 30 N wear rate decreases then it increases from 30 to 50 N. Also for all loads and at every speed, the average wear increases as the sliding distance increases. The average coefficient of friction of the Ti-6Al-4V alloy decreases with the increase in sliding velocity and normal load. Lubricating oil analysis indicates that the maximum wear particle size (5-15 μm) was obtained at a normal load of 50 N.

Originality/value

This paper shows that considerable reduction in friction and wear is achieved by using common grade oil hydrol-68 as lubricative media. Further, the analysis of lubricating oil using LNF at different normal loads indicates the co-existence of various wear phenomena such as cutting, fatigue, and sliding wear simultaneously.

Details

Industrial Lubrication and Tribology, vol. 66 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 20 April 2012

Wang Shi‐bo

The purpose of this paper is to improve the tribological properties of Polyamide 1010 (PA 1010) in rolling friction with traction.

Abstract

Purpose

The purpose of this paper is to improve the tribological properties of Polyamide 1010 (PA 1010) in rolling friction with traction.

Design/methodology/approach

PA1010 composites filled with zinc oxide whiskers (ZnOw) were prepared by hot compression molding. The compressive properties of the composites were measured with an electronic material tester and the tribological behavior in rolling friction with traction of nylon composites was studied with a two‐roller contact rolling tester.

Findings

The results indicate that the compression modulus of composites increases with the rising content of ZnOw. Both the ultimate compression strength and the compression yield strength of composites increase to the maximum value when the content of ZnOw is 15 wt%. Both the traction coefficient and the slip ratio of each composite were influenced by the traction load and the normal load. In addition, the ZnOw proportion affected the slip ratio of the composites. The experimental results demonstrate that composites including 10 wt% and 15 wt% ZnOw exhibit lighter wear and lower slip ratio. The wear rate of the nylon composites is increased as the normal load increases due to the rising acting pressure against the nylon composites. The rising traction load also causes inflation in the wear rate of the composites.

Research limitations/implications

The tests in the paper were carried out according to the conditions of tramcars in mining.

Practical implications

PA 1010 composites filled with ZnOw presented the preferable mechanical and tribological properties of PA1010, which can be used in the driving wheel of tramcars in mining and other components requiring high traction coefficient.

Originality/value

The paper studied the tribological properties of PA 1010 composites including ZnOw with special dimensional structure.

Details

Industrial Lubrication and Tribology, vol. 64 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 September 2021

Rama Krishna S. and Patta Lokanadham

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades…

Abstract

Purpose

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades. In present paper, parametric study focuses on normal load, dry sliding velocity and contact temperature influence on coefficient of friction and wear of a nickel based super alloy material.

Design/methodology/approach

Experimental investigation is carried out to know the effect of varying load at constant sliding velocity and varying sliding velocity at constant load on coefficient of friction and wear behavior of nickel based super alloy material. The experiments are carried out on a nickel based super alloy material using pin on disk apparatus by load ranging from 30 N to 90 N and sliding velocity from 1.34 m/s to 2.67 m/s. The contact temperature between pin and disk is measured using K-type thermocouple for all test conditions to know effect of contact temperature on coefficient of friction and wear behavior of nickel based super alloy material. Analytical calculations are carried out to find wear rate and wear coefficient of the test specimen and are compared with experimental results for validation of experimental setup. Regression equations are generated from experimental results to estimate coefficient of friction and wear in the range of test conditions.

Findings

From the experimental results, it is observed that by increasing the normal load or sliding velocity, the contact temperature between the pin and disk increases, the coefficient of friction decreases and wear increases. Analysis of variance (ANOVA) is used to study the influence of individual parameters like normal load, dry sliding speed and sliding distance on the coefficient of friction and wear of nickel based super alloy material.

Originality/value

This is the first time to study effect of contact temperature on the coefficient of friction and wear behavior of nickel-based super alloy used for gas and steam turbine blades. Separate regression equations have been developed to determine the coefficient of friction and wear for the entire range of speed of gas turbine blades made of nickel based super alloy. The regression equations are also validated against experimental results.

Details

World Journal of Engineering, vol. 20 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 28 September 2010

M. Kathiresan and T. Sornakumar

Metal matrix composites (MMCs) are engineered materials formed by the combination of metal matrix and reinforcement materials. They have a stiff and hard reinforcing phase in…

1409

Abstract

Purpose

Metal matrix composites (MMCs) are engineered materials formed by the combination of metal matrix and reinforcement materials. They have a stiff and hard reinforcing phase in metallic matrix. The matrix includes metals such as aluminum, magnesium, copper and their alloys. The purpose of this paper is to describe the development of an aluminum alloy‐aluminum oxide composite using a new combination of vortex method and pressure die casting technique and the subsequent tribological studies.

Design/methodology/approach

An aluminum alloy‐aluminum oxide composite was developed using vortex method and pressure die casting technique. The aluminum alloy‐1 wt% aluminum oxide was die cast using LM24 aluminum alloy as the matrix material and aluminum oxide particles of average particle size of 16 μm as a reinforcement material. The friction and wear characteristics of the composite were assessed using a pin‐on‐disc set‐up; the test specimen, 8‐mm diameter cylindrical specimens of the composite, was mated against hardened En 36 steel disc of 65 HRC. The tests were conducted with normal loads of 9.8, 29.4 and 49 N and sliding speeds of 3, 4 and 5 m/s for a sliding distance of 5,000 m. The frictional load and the wear were measured at regular intervals of sliding distance.

Findings

The effects of normal load and sliding speed on tribological properties of the MMC pin on sliding with En 36 steel disc were evaluated. The wear rate increases with normal load and sliding speed. The specific wear rate marginally decreases with normal load. The coefficient of friction decreases with normal load and sliding speed. The wear and friction coefficient of the aluminum alloy‐aluminum oxide MMC are lower than the plain aluminum alloy. The wear and coefficient of friction of the entire specimens are lower.

Practical implications

The development of aluminum alloy‐aluminum oxide composite using vortex method and pressure die casting technique will revolutionize the automobile and other industries, since a near net shape at low cost and very good mechanical properties are obtained.

Originality/value

There are few papers available on the development of (or tribological studies of) MMCs including aluminium/aluminium alloy‐ceramic composites developed by combination of vortex method and pressure die casting technique.

Details

Industrial Lubrication and Tribology, vol. 62 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 March 2017

Jun Liu, Zhinan Zhang, Zhe Ji and Youbai Xie

This paper aims to investigate the effects of reciprocating frequency, large normal load on friction and wear behavior of hydrogenated diamond-like carbon (H-DLC) coating against…

Abstract

Purpose

This paper aims to investigate the effects of reciprocating frequency, large normal load on friction and wear behavior of hydrogenated diamond-like carbon (H-DLC) coating against Ti-6Al-4V ball under dry and lubricated conditions.

Design/methodology/approach

The friction and wear mechanisms are analyzed by scanning electron microscope, energy dispersive spectroscopy and Raman spectroscopy.

Findings

The results show that as reciprocating frequency increases under lubricated conditions, the friction coefficient decreases first and then increases. When the reciprocating frequency is 2.54 Hz, the value of friction coefficient reaches the minimum. The friction reduction is because of the transformation from sp3 to sp2, the formation of transfer layer on Ti-6Al-4V ball and the reduction in viscous friction, whereas the increase of friction coefficient is related to wear. In dry conditions, the friction coefficient is between 0.06 and 0.1. And, the service life of H-DLC coating decreases with the increase in reciprocating frequency and normal load.

Research limitations/implications

It is confirmed that adding the lubricant could prolong the service life of H-DLC coating and reduce friction and wear efficiently. And, the wear mechanisms under dry and lubricated conditions encompass abrasive wear and adhesive wear.

Originality/value

The results are helpful for application of diamond-like carbon coating.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 August 2012

M. Grujicic, B. d'Entremont, B. Pandurangan, A. Grujicic, M. LaBerge, J. Runt, J. Tarter and G. Dillon

Blast‐induced traumatic brain injury (TBI) is a signature injury of the current military conflicts. Among the different types of TBI, diffuse axonal injury (DAI) plays an…

Abstract

Purpose

Blast‐induced traumatic brain injury (TBI) is a signature injury of the current military conflicts. Among the different types of TBI, diffuse axonal injury (DAI) plays an important role since it can lead to devastating effects in the inflicted military personnel. To better understand the potential causes associated with DAI, this paper aims to investigate a transient non‐linear dynamics finite element simulation of the response of the brain white matter to shock loading.

Design/methodology/approach

Brain white matter is considered to be a heterogeneous material consisting of fiber‐like axons and a structure‐less extracellular matrix (ECM). The brain white matter microstructure in the investigated corpus callosum region of the brain is idealized using a regular hexagonal arrangement of aligned equal‐size axons. Deviatoric stress response of the axon and the ECM is modeled using a linear isotropic viscoelastic formulation while the hydrostatic stress response is modeled using a shock‐type equation of state. To account for the stochastic character of the brain white matter microstructure and shock loading, a parametric study is carried out involving a factorial variation of the key microstructural and waveform parameters.

Findings

The results obtained show that the extent of axon undulations and the strength of axon/ECM bonding profoundly affect the spatial distribution and magnitude of the axonal axial normal and shear stresses (the stresses which can cause diffuse axonal injury).

Originality/value

The present approach enables a more accurate determination of the mechanical behavior of brain white matter when subjected to a shock.

Details

Multidiscipline Modeling in Materials and Structures, vol. 8 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 14 October 2019

Hongping Yang, Xiaowei Che and Cheng Yang

This paper aims to propose a normal and tangential contact stiffness model to investigate the contact characteristics between rough surfaces of machined joints based on fractal…

Abstract

Purpose

This paper aims to propose a normal and tangential contact stiffness model to investigate the contact characteristics between rough surfaces of machined joints based on fractal geometry and contact mechanics theory considering surface asperities interaction.

Design/methodology/approach

The fractal geometry theory describes surface topography and Hertz contact theory derives the asperities elastic, elastic-plastic and plastic contact deformation. The joint normal and tangential contact stiffness are obtained. The experiment method for normal and tangential contact stiffness are introduced.

Findings

The relationship between dimensionless normal contact load and dimensionless normal and tangential contact stiffness are analyzed in different plasticity index. The results show that they are nonlinear relationships. The normal and tangential contact stiffness are obtained based on theoretical and experimental methods for milling and grinding machined specimens. The results indicate that the present model for the normal and tangential contact stiffness are consistent with experimental data, respectively.

Originality/value

The normal and tangential contact stiffness models are constructed by using the fractal geometry and the contact mechanics theory considering surface asperities interaction, which includes fully elastic, elastic-plastic and fully plastic contacts deformation. The present method can generate a more reliable calculation result as compared with the contact model no-considering asperities interaction.

Details

Industrial Lubrication and Tribology, vol. 72 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 June 2016

Feifei Zhang, Jieshi Chen and Jun Chen

– The purpose of this paper is to analyze theoretically the influence of normal stress on the formability of aluminum alloy sheets in non-linear strain paths.

Abstract

Purpose

The purpose of this paper is to analyze theoretically the influence of normal stress on the formability of aluminum alloy sheets in non-linear strain paths.

Design/methodology/approach

Four loading modes of non-linear strain paths are investigated in detail to consider the effect of normal stress on formability of aluminum alloy sheets.

Findings

Results show that the influence of normal stress in the first stage can be ignored. However, the normal stress in the second stage enhances the formability of aluminum alloy sheets obviously. Besides, the normal stress in the second stage is found to have larger effect on forming limit stress than that in the first stage.

Research limitations/implications

Maybe more experiment data should be obtained to support the theoretical findings.

Originality/value

This current study provides a better understanding of normal stress effect on the formability of aluminum alloy sheets in non-linear strain paths. Since the reacting stage of normal stress play important roles in normal stress effect on the formability of aluminum alloy sheets, the insight obtained in this paper will help to judge the instability of aluminum alloy sheets in complex forming processes with normal stress reacting on the sheet or tube.

Details

Engineering Computations, vol. 33 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of over 25000