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1 – 10 of over 1000Sung In Kim, Hamidur Rahman and Ibrahim Hassan
One of the most critical gas turbine engine components, the rotor blade tip and casing, is exposed to high thermal load. It becomes a significant design challenge to protect the…
Abstract
Purpose
One of the most critical gas turbine engine components, the rotor blade tip and casing, is exposed to high thermal load. It becomes a significant design challenge to protect the turbine materials from this severe situation. The purpose of this paper is to study numerically the effect of turbine inlet temperature on the tip leakage flow structure and heat transfer.
Design/methodology/approach
In this paper, the effect of turbine inlet temperature on the tip leakage flow structure and heat transfer has been studied numerically. Uniform low (LTIT: 444 K) and high (HTIT: 800 K) turbine inlet temperature, as well as non‐uniform inlet temperature have been considered.
Findings
The results showed the higher turbine inlet temperature yields the higher velocity and temperature variations in the leakage flow aerodynamics and heat transfer. For a given turbine geometry and on‐design operating conditions, the turbine power output can be increased by 1.33 times, when the turbine inlet temperature increases 1.80 times. Whereas the averaged heat fluxes on the casing and the blade tip become 2.71 and 2.82 times larger, respectively. Therefore, about 2.8 times larger cooling capacity is required to keep the same turbine material temperature. Furthermore, the maximum heat flux on the blade tip of high turbine inlet temperature case reaches up to 3.348 times larger than that of LTIT case. The effect of the interaction of stator and rotor on heat transfer features is also explored using unsteady simulations. The non‐uniform turbine inlet temperature enhances the heat flux fluctuation on the blade tip and casing.
Originality/value
The increase of turbine inlet temperature is usually proposed to achieve the higher turbine efficiency and the higher turbine power output. However, it has not been reported how much the heat transfer into the blade tip and casing increases with the increased turbine inlet temperature. This paper investigates the heat transfer distributions on the rotor blade tip and casing, associated with the tip leakage flow under high and low turbine inlet temperatures, as well as non‐uniform temperature distribution.
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Venkatadri K., Gouse Mohiddin S. and Suryanarayana Reddy M.
This paper aims to focus on linear and non-linear convection in a lid-driven square cavity with isothermal and non-isothermal bottom surface.
Abstract
Purpose
This paper aims to focus on linear and non-linear convection in a lid-driven square cavity with isothermal and non-isothermal bottom surface.
Design/methodology/approach
It is assumed that the top moving wall is adiabatic and the bottom wall is heated in two modes, and the rest of the walls are maintained at uniform cold temperature. The coupled governing non-linear partial differential equations are solved numerically with MAC algorithm for conducting a parametric study with uniform and non-uniform temperature bottom wall.
Findings
The numerical results are depicted in the form of streamlines, temperature contours and variation of local Nusselt number. The local Nusselt number at the bottom wall of the cavity increases in presence of non-linear temperature parameter as compared with linear temperature parameter and heat transfer reduces with increasing of Ha for uniform and non-uniform heating of bottom wall.
Research limitations/implications
The numerical investigation is conducted for unsteady, two-dimensional natural convective flow in a square cavity. An extension of the present study with the effect of inclination of cavity, wavy walls and triangular cavity will be the interest of future work.
Originality/value
This work studies the effect of magnetic field in the presence of linear convection and non-linear convection. This study might be useful to cooling of electronic components, alloy casting, crystal growth and fusion reactors, etc.
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Different approaches, originally developed for ambient conditions, exist in current codes and standards for incorporating the effect of moment–shear (M–V) interaction on the…
Abstract
Purpose
Different approaches, originally developed for ambient conditions, exist in current codes and standards for incorporating the effect of moment–shear (M–V) interaction on the plastic-carrying capacity of wide-flanged (WF) steel sections. There is a lack of experimental and theoretical studies that address this issue under fire conditions.
Design/methodology/approach
The current paper presents a numerical study investigating the effect of fire exposure on the plastic M–V capacity curves of doubly symmetrical, WF, hot-rolled steel sections. Validated high-fidelity finite element (FE) models constructed via ANSYS are used to study the effect M–V interaction on the plastic capacity of WF sections. Also, a simplified plastic sectional analysis, intended to be used by engineering practitioners, is proposed for generating the plastic M–V interaction curves.
Findings
The study shows that the fire-induced non-uniform heating of the section plates affects the shape of the plastic M–V interaction capacity curves. Comparison of different methods against FE results shows that the method specified in the Eurocode is very conservative at room-temperature, but it turns out to be barely sufficiently conservative under fire conditions.
Originality/value
It is well noted that lack of fire tests on the M–V interaction, including the stability of the plates of steel sections under fire, make it difficult to reach a definite assessment on the effect of M–V interaction on the bearing capacity of steel beams.
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Abdul Kareem Abdul Jawwad and Mofid Mahdi
This article aims to investigate and model the effects of welding-generated thermal cycle on the resulting residual stress distribution and its role in the initiation and…
Abstract
Purpose
This article aims to investigate and model the effects of welding-generated thermal cycle on the resulting residual stress distribution and its role in the initiation and propagation of fatigue failure in thick shaft sections.
Design/methodology/approach
Experimental and numerical techniques were applied in the present study to explore the relationship(s) between welding residual-stress distribution and fatigue failure characteristics in a hydropower generator shaft. Experimental techniques included stereomicroscopy, optical and scanning electron microscopy (SEM), chemical analysis and mechanical testing. Finite element modelling (FEM) was used to model the shaft welding cycle in terms of thermal (temperature) history and the associated development of residual stresses within the weld joint.
Findings
Experimental analyses have confirmed the suitability of the used material for the intended application and confirmed the failure mode to be low cycle fatigue. The observed failure characteristics, however, did not match with the applied loading in terms of design stress levels, directionality and expected crack imitation site(s). FEM results have revealed the presence of a sharp stress peak in excess of 630 MPa (about 74% of material's yield strength) around weld start point and a non-uniform residual stress distribution in both the circumferential and through-thickness directions. The present results have shown very close matching between FEM results and observed failure characteristics.
Practical implications
The present article considers an actual industrial case of a hydropower generator shaft failure. Present results are valuable in providing insight information regarding such failures as well as some preventive design and fabrication measures for the hydropower and other power generation and transmission sector.
Originality/value
The presence of the aforementioned stress peak around welding start/end location and the non-uniform distribution of residual-stress field are in contrast to almost all published results based on some uniformity assumptions. The present FEM results were, however, the only stress distribution scenario capable of explaining the failure considered in the present research.
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Sayuj Sasidharan and Pradip Dutta
This paper aims to deal with characterisation of the thermal performance of a hybrid tubular and cavity solar thermal receiver.
Abstract
Purpose
This paper aims to deal with characterisation of the thermal performance of a hybrid tubular and cavity solar thermal receiver.
Design/methodology/approach
The coupled optical-flow-thermal analysis is carried out on the proposed receiver design. Modelling is performed in two and three dimensions for estimating heat loss by natural convection for an upward-facing cavity. Heat loss obtained in two dimensions by solving coupled continuity, momentum and energy equation inside the cavity domain is compared with the loss obtained using an established Nusselt number correlation for realistic receiver performance prediction.
Findings
It is found that radiation emission from a heated cavity wall to the ambient is the dominant mode of heat loss from the receiver. The findings recommend that fluid flow path must be designed adjacent to the surface exposed to irradiation of concentrated flux to limit conduction heat loss.
Research limitations/implications
On-sun experimental tests need to be performed to validate the numerical study.
Practical implications
Numerical analysis of receivers provides guidelines for effective and efficient solar thermal receiver design.
Social implications
Pressurised air receivers designed from this method can be integrated with Brayton cycles using air or supercritical carbon-dioxide to run a turbine generating electricity using a solar heat source.
Originality/value
The present paper proposes a novel method for coupling the flux map from ray-tracing analysis and using it as a heat flux boundary condition for performing coupled flow and heat transfer analysis. This is achieved using affine transformation implemented using extrusion coupling tool from COMSOL Multiphysics software package. Cavity surface natural convection heat transfer coefficient is obtained locally based on the surface temperature distribution.
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Michele Ciotti, Giampaolo Campana and Mattia Mele
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim…
Abstract
Purpose
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim is to provide an updated map of trends and gaps in this relevant research field. Several technologies and investigation methods are examined, thus giving an overview and analysis of the growing body of research.
Design/methodology/approach
Permutations of keywords, which concern materials, technologies and the accuracy of thermoplastic polymeric parts fabricated by AM, are used for a systematic search in peer-review databases. The selected articles are screened and ranked to identify those that are more relevant. A bibliometric analysis is performed based on investigated materials and applied technologies of published papers. Finally, each paper is categorised and discussed by considering the implemented research methods.
Findings
The interest in the accuracy of additively manufactured thermoplastics is increasing. The principal sources of inaccuracies are those shrinkages occurring during part solidification. The analysis of the research methods shows a predominance of empirical approaches. Due to the experimental context, those achievements have consequently limited applicability. Analytical and numerical models, which generally require huge computational costs when applied to complex products, are also numerous and are investigated in detail. Several articles deal with artificial intelligence tools and are gaining more and more attention.
Originality/value
The cross-technology survey on the accuracy issue highlights the common critical aspects of thermoplastics transformed by AM. An updated map of the recent research literature is achieved. The analysis shows the advantages and limitations of different research methods in this field, providing an overview of research trends and gaps.
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Joo‐Young Lee, Eun‐Sook Ko, Hyo‐Hyun Lee, Jae‐Young Kim and Jeong‐Wha Choi
The purpose of this paper is to examine differences between thermal insulation calculated by a global and a serial method using a thermal manikin, in comparison with human trials.
Abstract
Purpose
The purpose of this paper is to examine differences between thermal insulation calculated by a global and a serial method using a thermal manikin, in comparison with human trials.
Design/methodology/approach
A total of 150 single garments and 38 clothing ensembles were assessed using the manikin; 26 seasonal clothing ensembles were selected for human trials.
Findings
The results showed that total insulation of single garments was 16 percent higher in the serial method than in the global method. The difference was higher in garments with smaller covering area per unit garment mass (e.g. winter garments). For seasonal clothing ensembles, the serial values were 39.2 percent (0.18 clo) for spring/fall wear, 62.6 percent (0.15 clo) for summer wear and for winter wear 64.8 percent (0.69 clo) greater than the global values. The clothing insulation by the global method was systemically lower in all 26 seasonal ensembles than values by human trials, which suggests that the values by the global calculation can be more accurately corrected with human testing data.
Originality/value
The paper shows that values by the serial calculation were lower in spring/fall and summer ensembles but greater in winter garments than values collated by human trials. It suggests that the serial values had a lower validity when compared with thermal insulation values collated from human trials.
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A comprehensive series of tests have been made on an experimental single‐stage turbine to determine the cooling characteristics and the overall stage performance of a set of…
Abstract
A comprehensive series of tests have been made on an experimental single‐stage turbine to determine the cooling characteristics and the overall stage performance of a set of air‐cooled turbine blades. These blades, which arc described fully in Part I of this paper had, internally, a multiplicity of passages of small diameter along which cool air was passed through the whole length of the blade. Analysis of the test data indicated that, when a quantity of cooling air amounting to 2 per cent, by weight, of the total gas‐flow through the turbine is fed to the row of rotor blades, an increase in gas temperature of about 270 dcg. C. (518 deg. F.) should be permissible above the maximum allowable value for a row of uncoolcd blades made from the same material. The degree of cooling achieved throughout each blade was far from uniform and large thermal stresses must result. It appears, however, that the consequences of this are not highly detrimental to the performance of the present type of blading, it being demonstrated that the main effect of the induced thermal stress isapparently to transfer the major tensile stresses to the cooler (and hence stronger) regions of the blade. The results obtained from the present investigations do not represent a limit to the potentialities of internal air‐cooling, but form merely a first exploratory step. At the same time the practical feasibility of air cooling is made apparent, and advances up to the present arc undoubtedly encouraging.
Hong Guo, Shuai Yang, Shaolin Zhang and Zebin Zhang
The purpose of this paper is to study the influence of lubricant temperature-viscosity on the performance for a hydrodynamic journal floating ring bearing (FRB), including…
Abstract
Purpose
The purpose of this paper is to study the influence of lubricant temperature-viscosity on the performance for a hydrodynamic journal floating ring bearing (FRB), including ring-journal speed ratio and stability.
Design/methodology/approach
The finite difference method was used to solve computational models of Reynolds equation, energy equation and temperature–viscosity equation. Dynamic coefficients were obtained based on the floating ring balance. The dynamic model of journal and floating ring was established to deduce the stability criterion of single mass symmetrical rigid FRB rotor system by the Routh–Hurwitz method. The outlet temperature and ring-journal speed ratio under different journal speeds were compared to experimental data.
Findings
The temperature–viscosity effect reduces the ring-journal speed ratio and stability of rotor system. According to theoretical and experimental results, the outlet temperature rises and ring-journal ratio drops when the journal speed rises.
Originality/value
The temperature–viscosity effect is combined with dynamic characteristics to analyze the stability of the rotor system and lubrication mechanism for an FRB. Influence of temperature–viscosity on the ring-journal ratio and multi-stable regions of system are studied.
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Martin Joseph Guillot and Steve C McCool
The purpose of this paper is to investigate the effect of numerical boundary condition implementation on local error and convergence in L2-norm of a finite volume discretization…
Abstract
Purpose
The purpose of this paper is to investigate the effect of numerical boundary condition implementation on local error and convergence in L2-norm of a finite volume discretization of the transient heat conduction equation subject to several boundary conditions, and for cases with volumetric heat generation, using both fully implicit and Crank-Nicolson time discretizations. The goal is to determine which combination of numerical boundary condition implementation and time discretization produces the most accurate solutions with the least computational effort.
Design/methodology/approach
The paper studies several benchmark cases including constant temperature, convective heating, constant heat flux, time-varying heat flux, and volumetric heating, and compares the convergence rates and local to analytical or semi-analytical solutions.
Findings
The Crank-Nicolson method coupled with second-order expression for the boundary derivatives produces the most accurate solutions on the coarsest meshes with the least computation times. The Crank-Nicolson method allows up to 16X larger time step for similar accuracy, with nearly negligible additional computational effort compared with the implicit method.
Practical implications
The findings can be used by researchers writing similar codes for quantitative guidance concerning the effect of various numerical boundary condition approximations for a large class of boundary condition types for two common time discretization methods.
Originality/value
The paper provides a comprehensive study of accuracy and convergence of the finite volume discretization for a wide range of benchmark cases and common time discretization methods.
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