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Article
Publication date: 12 January 2024

Kai Xu, Ying Xiao and Xudong Cheng

The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional…

Abstract

Purpose

The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional lubricants. The experiment aims to analyze whether nanoadditive lubricants can effectively reduce gear vibration and noise under different speeds and loads. It also analyzes the sensitivity of the vibration reduction to load and speed changes. In addition, it compares the axial and radial vibration reduction effects. The goal is to explore the application of nanolubricants for vibration damping and noise reduction in gear transmissions. The results provide a basis for further research on nanolubricant effects under high-speed conditions.

Design/methodology/approach

Helical gears of 20CrMnTi were lubricated with conventional oil and nanoadditive oils. An open helical gearbox with spray lubrication was tested under different speeds (200–500 rpm) and loads (20–100 N·m). Gear noise was measured by a sound level meter. Axial and radial vibrations were detected using an M+P VibRunner system and fast Fourier transform analysis. Vibration spectrums under conventional and nanolubrication were compared. Gear tooth surfaces were observed after testing. The experiment aimed to analyze the noise and vibration reduction effects of nanoadditive lubricants on helical gears and the sensitivity to load and speed.

Findings

The key findings are that nanoadditive lubricants significantly reduce the axial and radial vibrations of helical gears under low-speed conditions compared with conventional lubricants, with a more pronounced effect on axial vibrations. The vibration reduction is more sensitive to rotational speed than load. At the same load and speed, nanolubrication reduces noise by 2%–5% versus conventional lubrication. Nanoparticles change the friction from sliding to rolling and compensate for meshing errors, leading to smoother vibrations. The nanolubricants alter the gear tooth surfaces and optimize the microtopography. The results provide a basis for exploring nanolubricant effects under high speeds.

Originality/value

The originality and value of this work is the experimental analysis of the effects of nanoadditive lubricants on the vibration and noise characteristics of hard tooth surface helical gears, which has rarely been studied before. The comparative results under different speeds and loads provide new insights into the vibration damping capabilities of nanolubricants in gear transmissions. The findings reveal the higher sensitivity to rotational speed versus load and the differences in axial and radial vibration reduction. The exploration of nanolubricant effects on gear tribological performance and surface interactions provides a valuable reference for further research, especially under higher speed conditions closer to real applications.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0220/

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 June 2019

Gregory Bauw, Bertrand Cassoret, Olivier Ninet and Raphael Romary

The purpose of this paper is to present a design method for induction machines including a three-phase damper winding for noise and vibrations reduction.

Abstract

Purpose

The purpose of this paper is to present a design method for induction machines including a three-phase damper winding for noise and vibrations reduction.

Design/methodology/approach

In the first part, the principle of the damper winding is recalled. The second part presents the iterative design method which is applied on a 4-kW pulse width modulation (PWM)-fed induction machine to study the impact of the additional winding on the geometry. In the third part, the finite-element method is used to validate the designed geometry and highlight the harmonic flux density reduction. Finally, some experimental results are given.

Findings

The study shows that the impact of the additional three-phase winding on the geometry and weight of the machine is low. Moreover, the proposed noise reduction method allows one to reduce the total noise level of a PWM-fed induction machine up to 8.5 dBA.

Originality/value

The originality of the paper concerns the design and characterization of a three-phase damper winding for a noiseless induction machine. The principle of this proposed noise reduction method is new and has been patented.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 38 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 30 March 2012

Fang Ji, Xiongliang Yao, Aman Zhang and Xi Ye

Laying the acoustic decoupling material on the surface of underwater structures is an effective noise reduction technology. The underwater sound radiation experiment of finite…

Abstract

Purpose

Laying the acoustic decoupling material on the surface of underwater structures is an effective noise reduction technology. The underwater sound radiation experiment of finite stiffened double cylindrical shell with separate‐sound and decoupled tile is carried out with the aim of finding out the most effective laying condition.

Design/methodology/approach

The segmentation power function interpolation method and vertex extreme value envelope continuation method are introduced into basic theory of empirical mode decomposition (EMD). The original measured sound pressure signals are decomposed to intrinsic mode function (IMF) group through EMD, and the high‐frequency components are filtered out. Because the mechanical noise of submarine is mainly at low frequency, the IMFs in low frequency are researched through power spectrum analysis. The noise reduction effects of different separate‐sound and decoupled tile laying conditions are compared.

Findings

The sound pressure signal components' amplitudes, periods and phases are obtained through EMD. The test data show that the double cylindrical shell entirely covered with separate‐sound and decoupled tile is the most effective laying condition in noise reduction.

Originality/value

With reference to the case study, this is believed to be the first application of the EMD in sound radiation time‐frequency characteristics of double cylindrical shell. The evaluation of separate‐sound and decoupled tile laying conditions is of great importance in engineering applications.

Article
Publication date: 27 August 2019

Bijuan Yan, Huijun Liang, Minjie Jin, Zhanlong Li and Yong Song

In the vibration reduction field, constrained stand-off layer damping cylindrical shell plays an important role. However, due to the lack of accurate analysis of its damping…

Abstract

Purpose

In the vibration reduction field, constrained stand-off layer damping cylindrical shell plays an important role. However, due to the lack of accurate analysis of its damping characteristics, this hinders its further research and application. Therefore, the purpose of this paper is concerned with an accurate solution for the vibration-damping characteristics of a constrained stand-off-layer damping cylindrical shell (CSDCS) under various classical boundary conditions and conducts a further analysis.

Design/methodology/approach

Based on the Rayleigh–Ritz method and the Hamilton principle, a dynamic model of CSDCS is established. Then the loss factor and the frequency of CSDCS are obtained. The correctness and convergence behavior of the present model are verified by comparing the calculation results with the literature. By using for various classical boundary conditions without any special modifications in the solution procedure, the characteristics of CSDCS with S-S, C-C, C-S, C-F and S-F boundaries are discussed.

Findings

The Rayleigh–Ritz method is effective in handling the problem of CSDCS with different boundaries and an accurate solution is obtained. The boundary conditions have an important influence on the vibration and damping behavior of the CSDCS.

Originality/value

Based on the Rayleigh–Ritz method and Hamilton principle, a dynamic model of CSDCS is established for the first time, and then the loss factor and frequency of CSDCS are obtained. In addition, the effectiveness of adding the stand-off layer between the base shell and the viscoelastic layer is confirmed by discussing the characteristics of CSDCS with S-S, C-C, C-S, C-F and S-F boundaries.

Details

Engineering Computations, vol. 37 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 17 August 2021

Bin Zhou, Jin Ma, Hongyan Zhou, Xiaoliang Shi and Ahmed Mohamed Mahmoud Ibrahim

This paper aims to investigate the friction noise properties of M50 matrix curved microporous channel composites filled with solid lubricant Sn-Ag-Cu (MS).

Abstract

Purpose

This paper aims to investigate the friction noise properties of M50 matrix curved microporous channel composites filled with solid lubricant Sn-Ag-Cu (MS).

Design/methodology/approach

Pure M50 (MA) and MS are prepared by selective laser melting and vacuum-pressure infiltration technology. The tribological and friction noise properties of MA and MS are tested through dry sliding friction and then the influential mechanism of surface wear sate on friction noise is investigated by analyzing the variation law of noise signals and the worn surface characteristics of MS.

Findings

Experimental results show that the friction noise sound pressure level of MS is only 75.6 dB, and it mainly consists of low-frequency noise. The Sn-Ag-Cu improves the surface wear state, which reduces self-excited vibration of the interface caused by fluctuation of friction force, leading to the decrease of friction noise.

Originality/value

This investigation is meaningful to improve the tribological property and suppress the friction noise of M50 bearing steel.

Details

Industrial Lubrication and Tribology, vol. 73 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 November 2012

Vlastimil Votrubec, Martin Pustka and Pavel Šidlof

This paper deals with computational methods that lead to vibrations and noise reduction of textile machines. The reduction is achieved by dynamic balancing of the machine and by…

Abstract

This paper deals with computational methods that lead to vibrations and noise reduction of textile machines. The reduction is achieved by dynamic balancing of the machine and by vibroisolation. The method of calculation of balancer parameters in software MathModelica and Mathematica is described and optimization of vibroisolation is explained. These methods are verified on industrial sewing machine.

Details

World Journal of Engineering, vol. 9 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 27 April 2020

Prabhu Sundaramoorthy, Balaji M., Suresh K., Ezhilventhan Natesan and Mohan K.

The main purpose of this research is to investigate finite-element analysis (FEA) on flux reversal-free stator switched reluctance motor (FRFSSRM) for industrial applications. The…

Abstract

Purpose

The main purpose of this research is to investigate finite-element analysis (FEA) on flux reversal-free stator switched reluctance motor (FRFSSRM) for industrial applications. The vibration analysis for an electrical machine is essential because of the acoustic noises. The acoustic noises originate by coincidence of natural frequencies of motor with the vibration frequencies.

Design/methodology/approach

The identification with the performance for FRFSRM by torque ripple, vibration. The vibration of the machine is because of unbalanced electromagnetic forces. The mutual coupled winding and a common pole between two adjacent exciting poles reduce these unbalanced forces.

Findings

The accelerometer is used to monitor the vibration amplitude in transient mode. A comparison study shows that the vibration is less in the E-core SRM than in the conventional flux reversal SRM.

Originality/value

The shorter flux path reduces the torque ripple and vibration content in SRM. This research article mainly focuses on the parameters such as vibration and torque ripple. The vibration of FRFSRM is identified by accelerometer; ANSYS Package predicts the simulation of the vibration measurement. The dynamic behaviors of this E-core SRM model with rated conditions the vibration had predicted.

Details

Circuit World, vol. 46 no. 4
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 5 July 2021

Saravanan Sivasamy, M. Marsaline Beno Maria and Prabhu Sundaramoorthy

The automotive industry extensively uses switched reluctance motors (SRM) because of their excellent performance. The main purpose of this article is to investigate the design of…

Abstract

Purpose

The automotive industry extensively uses switched reluctance motors (SRM) because of their excellent performance. The main purpose of this article is to investigate the design of a particular type of SRM called doubly salient outer rotor switched reluctance motor (DSORSRM) for electric vehicle application in this paper.

Design/methodology/approach

Different configurations of DSORSRM motor such as long flux path SRM, reduced flux path mutually coupled SRM and short flux path SRM (SF-SRM) are considered for investigation. The best configuration based on average torque is selected for further investigation by conducting an electromagnetic analysis. Also, in the proposed design, laminating material with low iron loss and superior performance characteristics is selected by doing electromagnetic analysis for SRM with M19, M660-50D, M-19 and M800-100A non-oriented laminating core material. Because vibrations are produced in DSORSRM devices as a result of changing induction, a mechanical analysis was performed to estimate the natural frequencies of vibration and the amplitudes that may lead to acoustic noises.

Findings

SF-SRM configuration with three-phase, 12/10, 250 W, 48 V, 1,000 rpm is selected with the impact in the elimination of flux reversals and also has various salient features such as singly excited, no rotor windings, no permanent magnet, pure in construction and high starting torque. Still, this SRM suffers from vibration owing to changing induction. In lamination material selection, M19 is chosen as optimized material to obtain vibration reduction. Vibration analysis was performed for the optimized 12/10 SF-SRM with M19 lamination material, and the corresponding modes for the machine to operate with reduced vibration are analyzed. The current and speed characteristics of the prototype model for the DSORSRM motor are obtained and validated with finite element analysis (FEA) results.

Originality/value

The performed FEA result shows that the proposed DSORSRM with short flux path configuration produces a high average torque of 1.915 N m. The M19 lamination material gives a minimum iron loss of 9.056 W. The modal frequencies are estimated and validated with numerical equations.

Article
Publication date: 27 September 2018

Saijal Kizhakke Kodakkattu, Prabhakaran Nair and Joy M.L.

The purpose of this study is to obtain optimum locations, peak deflection and chord of the twin trailing-edge flaps and optimum torsional stiffness of the helicopter rotor blade…

Abstract

Purpose

The purpose of this study is to obtain optimum locations, peak deflection and chord of the twin trailing-edge flaps and optimum torsional stiffness of the helicopter rotor blade to minimize the vibration in the rotor hub with minimum requirement of flap control power.

Design/methodology/approach

Kriging metamodel with three-level five variable orthogonal array-based data points is used to decouple the optimization problem and actual aeroelastic analysis.

Findings

Some very good design solutions are obtained using this model. The best design point in minimizing vibration gives about 81 per cent reduction in the hub vibration with a penalization of increased flap power requirement, at normal cruise speed of rotor-craft flight.

Practical implications

One of the major challenges in the helicopters is the high vibration level in comparison with fixed wing aircraft. The reduction in vibration level in the helicopter improves passenger and crew comfort and reduces maintenance cost.

Originality/value

This paper presents design optimization of the helicopter rotor blade combining five design variables, such as the locations of twin trailing-edge flaps, peak deflection and flap chord and torsional stiffness of the rotor. Also, this study uses kriging metamodel to decouple the complex aeroelastic analysis and optimization problem.

Details

Aircraft Engineering and Aerospace Technology, vol. 90 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 1 October 1997

Terry Ford

Reviews recent advances in rotorcraft technology as presented at a recent Royal Aeronautical Society conference on innovation in rotorcraft technology and the 1997 Paris Air Show…

1054

Abstract

Reviews recent advances in rotorcraft technology as presented at a recent Royal Aeronautical Society conference on innovation in rotorcraft technology and the 1997 Paris Air Show. Reports research initiatives to improve key rotorcraft technologies in the areas of obstacle detection, vibration and noise reduction and smart structures. Also mentions advances in overcoming rotorcraft speed limitations through use of tiltrotor and tiltwing aircraft.

Details

Aircraft Engineering and Aerospace Technology, vol. 69 no. 5
Type: Research Article
ISSN: 0002-2667

Keywords

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