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Article
Publication date: 5 May 2021

Fei Li, Yulin Yang, Laizhou Song and Lifen Liang

The purpose of this paper is to elucidate the tribology behavior of polytetrafluoroethylene (PTFE) incorporated with three types of nickel–phosphorus (Ni-P) particles (i.e. low…

Abstract

Purpose

The purpose of this paper is to elucidate the tribology behavior of polytetrafluoroethylene (PTFE) incorporated with three types of nickel–phosphorus (Ni-P) particles (i.e. low phosphorus [LP], medium phosphorus [MP] and high phosphorus [HP]) under dry sliding condition.

Design/methodology/approach

Ni-HP, Ni-MP and Ni-LP particles fabricated via an electroless plating process were incorporated into PTFE matrix with different additions to prepare Ni-P/PTFE composites (Ni-LP/PTFE, Ni-MP/PTFE and Ni-HP/PTFE). The tribology tests for these samples were carried out on a reciprocating ball-on-disc tribometer. The thermal stabilities, mechanical and tribological properties, morphologies and components of aforesaid Ni-P/PTFE composites were analyzed.

Findings

The marvelous effect of Ni-P incorporation on the simultaneous reduction in friction and wear of PTFE was corroborated.

Originality/value

Compared with that of pristine PTFE sample, the reduction on friction with a value of 27% and the reduction in wear about 94% for Ni-HP/PTFE composite is validated, which is probably related to the increased crystallinity and hardness due to the presence of Ni-P particles.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 August 2015

Paweł Winiarski, Adam Kłossowicz, Jacek Wróblewski, Andrzej Dziedzic and Wojciech Stęplewski

The purpose of this paper is to characterize electrical properties of nickel-phosphorus (Ni-P) thin-film resistors made on FR-4 laminate in a wide range of temperature (from −180…

Abstract

Purpose

The purpose of this paper is to characterize electrical properties of nickel-phosphorus (Ni-P) thin-film resistors made on FR-4 laminate in a wide range of temperature (from −180 to 20°C).

Design/methodology/approach

The study was performed using resistors made of Ni-P foil with two different thicknesses (0.1 or 0.05 μm) and sheet resistances (100 or 250 Ω/sq), respectively. The resistance rectangular resistors had length and width from the range between 0.59 and 5.91 mm. The resistance versus temperature characteristics and their distribution as well as resistors ' durability to low-temperature thermal shocks were investigated.

Findings

The results showed almost linear temperature dependence of resistance with a negative temperature coefficient of resistance of about −95 ppm/°C for 250 Ω/sq layer and −55 ppm/°C for 100 Ω/sq layer. A very small dimensional effect was observed for sheet resistance as well as for R(T) characteristic. Thin-film resistors are also characterized by very high durability to low-temperature thermal shocks.

Originality/value

The results presented in this paper can be very useful for low-temperature applications of thin-film resistors made on printed circuit boards. They suggest possibility of wide applications of these components in a wide temperature range.

Details

Circuit World, vol. 41 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 26 August 2014

Chunmei Zhao and Yingwu Yao

This paper aims to report a study of the influence of tungsten carbide (WC) nanoparticles on corrosion resistance properties of electroless nickel–phosphorus (Ni–P) coatings in…

Abstract

Purpose

This paper aims to report a study of the influence of tungsten carbide (WC) nanoparticles on corrosion resistance properties of electroless nickel–phosphorus (Ni–P) coatings in NaCl solution.

Design/methodology/approach

The morphology of Ni–P–WC nanocomposite coatings was observed by scanning electron microscopy (SEM). The anodic polarization curves, electrochemical impedance spectra (EIS) and weight loss measurements were used to study the corrosion resistance properties of Ni–P–WC nanocomposite coatings in NaCl solution.

Findings

The WC nanoparticles content in the coatings increased with the increase of its concentration in the bath, and the WC nanoparticles are uniformly distributed in Ni–P alloy matrix. The results showed that the incorporation of WC nanoparticles elevated the corrosion resistance properties of Ni–P alloy matrix.

Originality/value

This study shows that the corrosion resistance was improved by the addition of WC nanoparticles to the Ni–P alloy matrix.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 August 2010

Dariusz Ozimina, Monika Madej and Michał Styp‐Rekowski

The purpose of this paper is to determine the appropriate conditions for the chemical deposition of Ni‐P‐Al2O3 composite coatings, deposited on metalic matrix.

Abstract

Purpose

The purpose of this paper is to determine the appropriate conditions for the chemical deposition of Ni‐P‐Al2O3 composite coatings, deposited on metalic matrix.

Design/methodology/approach

Auto catalytic reduction of Ni in nickel sulfate and sodium hypophosphate bath, including 10 percent volume fractions of nanodispersive Al2O3 particles is treated in the alloy steel 100Cr6. The wear resistance and friction coefficient of the coatings are determined using tester T‐01M, a ball‐disc tester for mitigated solid friction conditions, in model lubricants: oil bases, oil bases with antiwear additives AW.

Findings

The analysis of the properties of the Ni‐P‐Al2O3 deposits confirms that the presence of the dispersion phase of aluminium oxide determines the coating wearability.

Practical implications

The paper presents some indications of proper selection of antiwear coating generation methods (their parameters and conditions).

Originality/value

Investigations show that tribocatalytic effect of nickel coatings influence the intensity of antiwear layers generation in zinc dialkyldithiophosphates (ZDDP) tribochemical interaction in model lubricants and that tribochemical, adsorption, and reaction‐diffusion effect of ZDDP, decided on great effectiveness of generated antiwear surface layers, which was confirmed by the results of tribological investigation.

Details

Industrial Lubrication and Tribology, vol. 62 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 September 2016

Bahaa Saleh and Ayman A. Aly

The aim of this paper is to evaluate the effect of surface treatment on slurry erosion behavior of AISI 5,117 steel using artificial neural network (ANN) technique.

Abstract

Purpose

The aim of this paper is to evaluate the effect of surface treatment on slurry erosion behavior of AISI 5,117 steel using artificial neural network (ANN) technique.

Design/methodology/approach

The slurry erosion wear behavior of electroless nickel-phosphorus (Ni-P) coated, carburized and untreated AISI 5,117 alloy steel was investigated experimentally and theoretically using ANN technique based on error back propagation learning algorithm.

Findings

From the obtained results, it can be concluded that the proposed AAN model can be successfully used for evaluating slurry erosion behavior of the Ni-P coated, carburized and untreated AISI 5,117 steel for wide range of operating conditions and Ni-P coating and carburizing improve the slurry erosion resistance of AISI 5,117 steel; however, the coating is more efficient.

Originality/value

Slurry erosion is a serious problem for the performance, reliability and service life of engineering components used in many industrial applications. To improve the performance of these components, engineering surface technologies have been attracting a great deal of attention. The extent of slurry erosion is dependent on a wide range of variables. To account all variables that effect on erosion behavior, prediction of erosion behavior by soft computational technique is one of the most important requirements. ANN has the ability to tackle the problem of complex relationships among variables that cannot be accomplished by traditional analytical methods.

Details

Industrial Lubrication and Tribology, vol. 68 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 September 2005

Dezhi Li, Changqing Liu and Paul P. Conway

To study the influence of storage time and environment on the solderability of electroless nickel plated samples with Sn‐3.8Ag‐0.7Cu and Sn‐3.5Ag lead‐free solders and to provide…

Abstract

Purpose

To study the influence of storage time and environment on the solderability of electroless nickel plated samples with Sn‐3.8Ag‐0.7Cu and Sn‐3.5Ag lead‐free solders and to provide criteria for the use of an electroless nickel (Ni‐P) under bump metallization (UBM) without immersion gold protection.

Design/methodology/approach

Electroless nickel coatings were deposited onto pure aluminium foil through a procedure developed for the UBM of wafers prior to flip chip bumping. Their solderability with lead‐free solders was studied using the wetting balance technique. Samples stored in different environments for different periods of time were tested to study the dependence of the solderability of Ni‐P coatings on the storage time and temperature. The degree of oxidation of the Ni‐P coatings was examined by means of X‐ray photoelectron spectroscopy and the surface microstructure and roughness of the coatings were analyzed by scanning electron microscopy and atomic force microscopy.

Findings

It was found that the Ni‐P coatings were unacceptable for direct soldering without the assistance of a flux, due to poor wettability, even when using a freshly prepared Ni‐P coating. Therefore, a suitable flux with nitrogen inerting had to be applied to assist the soldering process. The results also show that the solderability of Ni‐P coatings was affected by the phosphorus content, and the Ni‐P coating with high phosphorus content had a good solderability. The storage time and temperature did not influence the wettability significantly with the assistance of strong flux.

Research limitations/implications

The stability of the plating solution and the consistence of the phosphorus content in the coating are not easily controlled. This has resulted in implications for surface analysis and wetting testing. Ni‐P coatings with different levels of phosphorus content are being investigated in detail.

Originality/value

The value of the paper lies in its study on the solderability of lead‐free solders to Ni‐P coating after storage in different environments and for different periods, which can provide some criteria for the use of Ni‐P UBM without immersion gold protection.

Details

Circuit World, vol. 31 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 17 March 2012

Thimmappa Venkatarangaiah Venkatesha and Sudhakar Ranganatha

The purpose of this paper is to evaluate the corrosion resistance of the electroless Ni‐P coatings in two aggressive media 3.5 wt.% NaCl and Synthetic industrial waste water. Also…

Abstract

Purpose

The purpose of this paper is to evaluate the corrosion resistance of the electroless Ni‐P coatings in two aggressive media 3.5 wt.% NaCl and Synthetic industrial waste water. Also to study the effect of Phosphorous content in the electroless Ni‐P deposits on its surface nature, morphology and corrosion resistance.

Design/methodology/approach

The corrosion behavior of electroless Ni‐P coatings generated on mild steel coupons from an acidic and an alkaline baths and their anti‐corrosion performance of was compared systematically in 3.5 wt.% of NaCl solution and also in synthetic industrial waste water. Microstructure and surface composition of coatings were analyzed using X‐ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques, respectively. The Ni‐P coated mild steel specimens were subjected to corrosion and the rate of corrosion was studied by chemical and electrochemical methods. The linear sweep voltammetry, Tafel and electrochemical impedance spectroscopy were employed to obtain corrosion data.

Findings

The electroless Ni‐P coatings with higher P content possess homogeneous, uniform and amorphous surface nature and exhibited higher corrosion resistance in the aggressive corrosive media chosen.

Originality/value

This paper provides corrosion behavior of electroless Ni‐P coatings in 3.5 wt.% NaCl and synthetic industrial waste water, and establishes the importance of phosphorous content on nature and properties of the coatings.

Details

Anti-Corrosion Methods and Materials, vol. 59 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 September 2002

Martin Goosey

Nickel–gold planar surface coatings have been increasingly specified over the last ten years as the circuit board solderable finish of choice. Although offering a number of…

Abstract

Nickel–gold planar surface coatings have been increasingly specified over the last ten years as the circuit board solderable finish of choice. Although offering a number of significant advantages over both conventional Hot Air Solder Levelled (HASL) finishes and alternative planar finishes, nickel–gold can, under certain conditions, be associated with a premature brittle interfacial solder joint fracture failure. This failure typically occurs at the interface of the nickel deposit and the intermetallic formed during soldering. The exposed nickel usually exhibits a “blackish” discolouration that has led to the term “black pad” being used to describe such failures. Although black pad usually occurs at very low levels, its incidence can be catastrophic and hence much work has been done by numerous workers to elucidate further the causes and mechanisms of this failure. This paper reviews the current understanding of the black pad failures and details work carried out by Shipley to extend this knowledge and to help users minimise the likelihood of its formation.

Details

Circuit World, vol. 28 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 June 1997

Saher Shawki and Z. Abdel Hamid

Electrodeposited Ni‐P composite coatings incorporating a variety of inorganic particles were obtained from Watt’s nickel bath containing sodium hypophosphite. The mechanism of…

Abstract

Electrodeposited Ni‐P composite coatings incorporating a variety of inorganic particles were obtained from Watt’s nickel bath containing sodium hypophosphite. The mechanism of co‐deposition of various particles (SiC, Al2O3, quartz and sand) was studied in view of the electro‐kinetic charge characterizing the solid particles. Means to improve the mobility of the particles in the plating solution were investigated using sodium oleate as surface active agent. The purpose was to increase particle content in the coating to attain high hardness values. Special attention was given to the deposition process using SiC particles. The surface morphology, hardness and wear resistance of the composite coatings were determined. Hardness values were maximized by simple heat treatment in air atmosphere which led to the precipitation of the hard Ni3P phase. Sound, coherent and high wear resistance coatings could be produced.

Details

Anti-Corrosion Methods and Materials, vol. 44 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 October 1962

Polyurethane/Pitch Coating A new addition to the Adcora range of coatings, Adcora Pervon, is a polyurethane/pitch coating, curing even at sub‐zero temperatures. It is unaffected…

Abstract

Polyurethane/Pitch Coating A new addition to the Adcora range of coatings, Adcora Pervon, is a polyurethane/pitch coating, curing even at sub‐zero temperatures. It is unaffected by humidity during the curing process.

Details

Anti-Corrosion Methods and Materials, vol. 9 no. 10
Type: Research Article
ISSN: 0003-5599

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